TWS AUTOMATION PICK & PLACE QUADRA DVC User manual

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PICK-AND-PLACE
QUADRA DVC
USER MANUAL (original instructions)
Version 1.3 Issued on 06/04/11

INTRODUCTION
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WARNINGS
Carefully read all the instructions given in this manual before using this product.
The present manual is a part of this PICK AND PLACE and it contains all the
information you need for a correct and safe use of the machine, together with all the
instructions for right maintenance operations.
Take care of the manual and store it in a easy-to-be-reached place. Be sure that each
operator read it before approaching the oven. It should be read by all the people in
charge of handling and using the machine, a special attention should be paid by:
•owner of the company,
•emergency and safety workers
•operators.
The manual is valid throughout the machine’s lifespan and it is strictly related to its
technical conditions.
This manual should be kept close to the machine, ready to be consulted. Customer
should make a copy of this manual and store it in a dedicated file.
The TWS Automation Quadra DVC meets applicable safety standards.
The operator must be properly trained to comply with all the requested safety standards.
TWS Automation srl declines any responsibility due to any damage and injuries to
persons and properties derived either by an improper use of the machine or not in
accordance with the user's manual.
If the machine is resold, the customer must inform the manufacturer, who will inform
the new owner of any changes and improvements which should be applied to the
machine to grant a correct use.
No parts of this manual can be reproduced, transmitted, stored in a retrevial system, or
translated into any language or computer language, in any form or by any means,
without prior written permission. All rights reserved.
This manual is divided into eleven parts, relating to the different aspects of the use and
maintenance of the machine.
At first you should read the whole manual to begin understanding menus and having an
overall view of how to operate and maintain the machine.
Then, you may start using the machine, even if you have not reached a full
comprehension of the system. You might wish to modify one of the demo programs
already stored in the machine memory, just changing the placement positions of the
components, teaching fiducials and exploring the menus.
Once you have become familiar with the operation of the machine, read Parts 3, 4, 5
and 6 of this manual more carefully and then start assembling.
TWS Automation srl is entitled to change parts of the machine or pages of this manual
without notice.

INTRODUCTION
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PICK & PLACE QUADRA DVC
Quadra model DVC
Serial number N°______________
Year of manufacture _____/____/______
Electrical power 1 Kw
Power supply 220 V
Frequency 50 / 60 – Hz
Max. length 1000 mm
Max. width 850 mm
Max. height 1800 mm
Max. weight 215 kg
Max. weight with packaging 300 kg

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INDEX
WARNINGS....................................................................................................2
DICHIARAZIONE CE DI CONFORMITÁ/CE CERTIFICATE OF COMPLIANCE
.......................................................................................................................9
MANUFACTURER LIMITED LIABILITY ....................................................... 10
DISPOSAL ...................................................................................................11
PART 1:........................................................................................................ 12
DESCRIPTION OF THE MACHINE............................................................... 12
CHAPT. 1 GENERAL FEATURES.........................................................................................................13
CHAPT. 2 TECHNICAL SPECIFICATIONS ........................................................................................16
2.1) COMPONENT SIZE AND TYPE....................................................................................................16
2.2) COMPONENT FEEDERS...............................................................................................................16
2.3) PLACEMENT HEAD......................................................................................................................16
2.4) PLACEMENT AREA......................................................................................................................17
2.5) ACCURACY....................................................................................................................................17
2.6) REPEATIBILITY.............................................................................................................................17
2.7) PRODUCTIVITY.............................................................................................................................17
2.8) NOISE..............................................................................................................................................17
2.9) DIMENSIONS AND WEIGHT........................................................................................................18
2.10) POWER SUPPLY ..........................................................................................................................18
2.11) UNIT CLEARANCE......................................................................................................................18
CHAPT. 3 PARTS DESCRIPTION.........................................................................................................19
CHAPT. 4 ELECTRIC CONTROL DESCRIPTION ............................................................................22
PART 2:........................................................................................................ 23
INSTALLATION............................................................................................ 23
CHAPT. 1 TRANSPORTATION.............................................................................................................24
CHAPT. 2 COMPUTER INSTALLATION............................................................................................25
CHAPT. 3 MAINS AND COMPRESSED AIR CONNECTION ...........................................................25
CHAPT. 4 SET UP....................................................................................................................................25
PART 3:........................................................................................................ 27

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MENU AND SOFTWARE DESCRIPTION...................................................... 27
CHAPT. 1 MAIN MENU..........................................................................................................................28
CHAPT. 2 "PROGRAMMING AND ASSEMBLING" MENU ............................................................31
2.1) PROGRAMMING AND ASSEMBLING.........................................................................................31
2.2)CAD DOWNLOADING ..................................................................................................................68
2.3) FILES MANAGEMENT..................................................................................................................72
CHAPT. 3 “PRINT” MENU.....................................................................................................................76
CHAPT. 4 "UTILITY" MENU ...............................................................................................................76
4.1) COMMANDS CONFIGURATION..................................................................................................76
4.2) WORK PARAMETERS ..................................................................................................................77
4.3) HARDWARE TEST ........................................................................................................................98
4.4) BACKUP .......................................................................................................................................110
4.5) NETWORK OPERATION.............................................................................................................111
CHAPT. 5 "EXIT PROGRAM" MENU ................................................................................................112
5.1) EXIT PROGRAM..........................................................................................................................112
5.2) RESTART......................................................................................................................................112
CHAPT. 6 KEYBOARD .........................................................................................................................113
CHAPT. 7 FUNCTIONS ALWAYS ACTIVE.......................................................................................115
CTRL+F1 .............................................................................................................................................115
CTRL+F2 .............................................................................................................................................115
CTRL+F3 .............................................................................................................................................115
CTRL+F4 .............................................................................................................................................115
CTRL+F5 .............................................................................................................................................115
CTRL+F6 .............................................................................................................................................115
CTRL+F7 .............................................................................................................................................115
CTRL+F8 .............................................................................................................................................115
CTRL+F12 ...........................................................................................................................................115
PART 4:...................................................................................................... 116
UNIT OPERATION...................................................................................... 116
CHAPT. 1 WORK PROCEDURE .........................................................................................................117
CHAPT. 2 UNIT ORIGIN SETTING....................................................................................................118
CHAPT. 3 SET UP..................................................................................................................................118
3.1) OVERVIEW...................................................................................................................................118
3.2) TAPE FEEDERS ...........................................................................................................................119
3.4) TRAYS ..........................................................................................................................................124
3.5) FIXING THE BOARD TO THE PLACEMENT AREA ................................................................124
CHAPT. 4 PREPARATION OF THE MOUNTING PROGRAM ......................................................126
4.1) OVERVIEW...................................................................................................................................126
4.2) BOARD FIDUCIALS TEACHING................................................................................................126
4.3) PROGRAMMING BY CAMERA TEACHING.............................................................................127
4.4) PROGRAMMING BY CAD DATA ..............................................................................................128

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4.5) PROGRAMMING BY KEYBOARD.............................................................................................129
4.6) FEEDER AUTOMATIC ASSOCIATION .....................................................................................129
4.7) COMPLETING DATA IN THE MOUNTING TABLE..................................................................129
4.8) VERIFICATION OF THE PROGRAM .........................................................................................130
4.9) MULTIPLE CIRCUIT ....................................................................................................................131
CHAPT. 5 ASSEMBLING......................................................................................................................132
5.1) TOTAL ASSEMBLING.................................................................................................................132
5.3) STEP ASSEMBLING....................................................................................................................132
5.4) ASSEMBLING INTERRUPTION .................................................................................................132
5.5) ASSEMBLING RE-START...........................................................................................................133
5.6) BOARD REPLACEMENT ............................................................................................................133
5.8) SAVING AND LOADING PROGRAMS ......................................................................................133
CHAPT. 6 MACHINE SWITCH OFF...................................................................................................133
PART 5:...................................................................................................... 135
DISPENSER USER MANUAL..................................................................... 135
PREFACE .................................................................................................................................................136
CHAPT. 1 ADJUSTING THE HEIGHT OF THE DISPENSING ASSEMBLY AND OF THE
SYRINGE..................................................................................................................................................137
CHAPT. 2 ADJUSTING THE LOWERING AND RAISING SPEED OF THE SYRINGE..............138
CHAPT. 3 ADJUSTING THE DISPENSER-CAMERA DISTANCE .................................................138
CHAPT. 4 DETERMINING THE BEST DISPENSING PARAMETERS...........................................139
CHAPT. 5 DEFINING A PACKAGE ....................................................................................................142
CHAPT. 6 DEFINING THE TEST GLUE DOT POSITION ..............................................................144
CHAPT. 7 DISPENSING ADHESIVE...................................................................................................145
CHAPT. 8 FURTHER INFORMATION ABOUT DEFINITION OF A GLUE DOT TO SUIT A
DEFINED PACKAGE..............................................................................................................................145
CHAPT.9 CHANGING THE DISPENSING UNIT...............................................................................146
PART 6:...................................................................................................... 147
FEEDER BANK DATA BASE ..................................................................... 147
CHAPT. 1 INTRODUCTION ................................................................................................................148
CHAPT. 2 FEEDER BANK IDENTIFICATION ..................................................................................148
CHAPT. 3 FEEDER BANK DATABASE..............................................................................................148
CHAPT. 4 MAGAZINES DATABASE MANAGING FUNCTIONS ..................................................151

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4.1) FEEDERS......................................................................................................................................151
4.2) FIND SERIAL NUMBER ..............................................................................................................151
4.3) FIND USER’S SERIAL NUMBER................................................................................................152
4.4) FIND MAGAZINE NUMBER .......................................................................................................153
4.5) FIND NOTES ................................................................................................................................154
4.6) FIND FEEDER ..............................................................................................................................156
4.7) MAGAZINE RECOGNITION .......................................................................................................156
4.8) FEEDER DATA IMPORT.............................................................................................................159
4.9) ADVANCED SEARCH.................................................................................................................160
4.10) EXPORT INVENTORY ..............................................................................................................160
4.11) FEEDER UNMOUNTING...........................................................................................................160
CHAPT. 5 UPDATE OF THE DATA CONTAINED IN THE FEEDER TABLE..............................162
CHAPT. 6 USING A FEEDER DATABASE IN A LAN ......................................................................163
CHAPT. 7 “308” AND “408” FEEDER BANK UPGRADE .................................................................164
PART 7:...................................................................................................... 165
LAN OPERATION....................................................................................... 165
CHAPT. 1 LAN ACTIVATION .............................................................................................................166
PART 8:...................................................................................................... 168
OPTICAL CENTRING DEVICE ................................................................... 168
CHAPT. 1 CONFIGURATION..............................................................................................................169
CHAPT. 3 PACKAGE PARAMETERS TEACHING..........................................................................173
PART 9:...................................................................................................... 180
MAINTEINANCE......................................................................................... 180
CHAPT. 1 PERIODICAL MAINTENANCE ........................................................................................181
1.1) CLEANING AND LUBRICATION OF GUIDES AND BEARINGS OF X AND Y AXIS ...........181
1.3) CLEANING OF NOZZLE..............................................................................................................181
1.4) CLEANING OF THE VACUUM CIRCUIT...................................................................................181
1.5) SNIPER DEVICE CLEANING......................................................................................................181
1.6) CAMERA MODULE CLEANING.................................................................................................182
1.7) WATER DISCHARGE FROM COMPRESSED AIR FILTER......................................................182
1.8) CLEANING THE CPU COOLING FAN INSIDE THE PC ...........................................................182
PART 10:.................................................................................................... 183
SAFETY ..................................................................................................... 183
CHAPT. 1 SAFETY.................................................................................................................................184

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CHAPT. 2 GLOSSARY..........................................................................................................................187
PART 11:.................................................................................................... 188
APPENDIX ................................................................................................. 188
APP.1 Q-IMPORT..................................................................................................................................188
APP.2 EXTERNAL ALARM CONNECTION......................................................................................197
WARRANTY CONDITIONS......................................................................... 198

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DICHIARAZIONE CE DI CONFORMITÁ/CE
CERTIFICATE OF COMPLIANCE
CE Certificate of Compliance
Dichiarazione CE di Conformità
LCM s.r.l.
Via Martin Ferraro, 3
54100 MASSA (ITALY)
Mandatario:
TWS AUTOMATION s.r.l.
Viale Zaccagna, 6
54033 Marina di Carrara (ITALY)
States under its own responsibility that the machine / Dichiara sotto la propria
responsabilità che la macchina:
BRAND/MARCA: LCM
TYPE/TIPO: Pick&Place “QUADRA”
Serial number/Numero di Serie:
Year of manufacturing/Anno di costruzione:
described in this certificate complies with the following regulations/ alla quale questa
dichiarazione si riferisce, è conforme alle seguenti norme:
CEI EN 61000-6-4:2007
CEI EN 61000-3-2:2007
CEI EN 61000-6-2:2006
CEI EN 60204-1:2006
CEI EN 61000-3-3:2009
CEI EN 55011:2009
and it is therefore in accordance with the main requirements of these directives / e quindi
rispondente ai requisiti essenziali delle direttive:
- Machinery 2006/42/CEE /Direttiva Macchine 2006/42/CEE
- Electromagnetic Compatibility 2004/108/CEE /Direttiva Compatibilità Elettromagnetica
2004/108/CEE.
- Low voltage electrical equipment 2006/95/CEE /Direttiva Bassa Tensione 2006/95/CEE
Massa li ../../…. Arrighi Claudio
Director/Amministratore

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MANUFACTURER LIMITED LIABILITY
The producer declines any responsibility due to an improper use of the machine
such as:
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♦) Non-compliance with the manufacturer's instructions;
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♦♦
♦) Non-compliance with the safety rules;
♦
♦♦
♦) Incorrect installation of the machine;
♦
♦♦
♦) Incorrect installation of the safety parts after maintenance;
♦
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♦) Defected external power supply;
♦
♦♦
♦) Lack of maintenance;
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♦) Alteration of the equipment without authorisation from the manufacturer;
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♦) Use of non-original spare parts;
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♦) Non-observance of the instructions contained in this manual;
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♦) Allowing untrained personnel to operate the machine;
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♦) Exposing the appliance directly to atmospheric agents such as rain, sun,
humidity etc.;
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♦) Making faulty or temporary electrical connections to the machine;
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♦) Allowing maintenance to be carried out while the machine is switched on;
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♦♦
♦) Unauthorised personnel using the machine.