Maggi 21 Prestige User manual

BORING SYSTEM 21 PRESTIGE
WOODWORKING MACHINERY
ORIGINAL USE and MAINTENANCE MANUAL
THIS MANUAL SHOULD ALWAYS BE KEPT NEAR THE MACHINE FOR FUTURE REFERENCE
MACHINE CODE
MANUAL CODE
REV
EN 16271400
00008216
00

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THANK YOU FOR CHOOSING
ONE OF OUR PRODUCTS
This manual contains all information, tips and warnings necessary to use the machine pro-
properly. It also contains the periodical maintenance operations that should be performed
in order to keep the machine in proper conditions. We strongly recommend that you read
this manual in its entirety before using the machine.
INTRODUCTION
Some information or images in this manual may differ from the machine in your
possession as the manual refers to configurations of the machine provided with all
its OPTIONAL accessories: please consult only the information regarding the
particular configuration of your machine.
This manual was prepared exclusively for use by its customers, ensuring that this is the
most up-to-date documentation for the product as of the publishing date.
The use of this manual falls within the user's responsibility.
No further guarantee is therefore given by the manufacturer (in particular for any
imperfections, incompleteness and/or operational difficulty) with the express exclusion of
any responsibility for direct or indirect damage deriving from the use of said documentation.
Maggi Technology reserves the right to make changes to the product described in this
manual at any time and without prior notice.
All reproduction rights are reserved by Maggi Technology.

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CE Declaration of Conformity
The manufacturer
Maggi Technology S.r.l.
Via delle Regioni, 299 - 50052 Certaldo (FI) ITALIA
Declares that the machine
is in compliance with all provisions pursuant the following directives:
2006/42/CE (Machinery Directive)
2004/108/CE (Electromagnetic Compatibility)
and represents the technical file.
-Certaldo - Issues date : The General Manager
Giacomo Landi
Serialnumberplatelabel
The machine BORING SYSTEM
Model 21 PRESTIGE

1) SAFETY AND GENERAL INFORMATION …………………….……………......………
1.1 ) RECOMMENDATIONS FOR USE AND MAINTENANCE…………………....………...
1.2 ) MACHINE IDENTIFICATION……………….................…………………………………..
2 ) OPERATION NOTES ……………………………………………………………………….
3 ) MACHINE DESCRIPTION...............……………………………………………………….
3.1 ) APPLICABLE TOOLS....…………………………………………………………………….
4 ) EQUIPMENT ………………………………………………………………………………...
5) SAFETY DEVICES AND WARNING SIGNS ……………………………………………..
6 ) PERSONAL PROTECTIVE EQUIPMENT AND RESIDUAL RISKS ……………….….
7 ) TECHNICAL DETAILS ……………………………………………….……………………..
8) INTENDED USE ……………………………………………………………………………..
8.1 ) MATERIALS ..………………………………………………………………………………..
8.2 ) IMPROPER USE..……………………………………………………………………………
9 ) TRASPORT .. ………………………………………………………………………………..
10 ) INSTALLATION....…………………………………………………………………………..
10.1) MACHINE LOCATION.........................…………………………………………………….
10.2) LEVELLING........……………………………………………………………………………..
11 ) OPERATING AREA...………………………………………………………………………..
12 ) MACHINE INSTALLATION AND CHECK PROCEDURE............................................
13 )
MACHINE INSTALL. AND PRELIMINARY CHECKS PRIOR TO COMMISSIONING ………….
14 ) MACHINE HOOK-UP TO THE EXTERNAL POWER SOURCES.....................………
14.1) MACHINE HOOK-UP TO THE EXTERNAL POWER SOURCES.....................………
14.2) PNEUMATIC CONNECTION……………………………………………………………….
14.3) MACHINE START-UP.....................………………………………………………………..
14.4) WORK CYCLE........ ………………………………………………………………………...
14.5) CONTROL PANEL................... …………………………………………………………….
15 ) CHECKS AND ADJUSTMENTS………..…………………………………………………
15.1) INSULATION PROCEDURE.......…………………………………………………………..
15.2) PREVENTIVE INSPECTIONS ………………………………………………….…………
15.3) DRILLING DEPTH AND SPINDLE HEAD ADJUSTMENT …………………………….
15.4)
HORIZONTAL AND VERTICAL POSITIONING OF THE SPINDLE HOLDER HEAD …...
15.5) 0°- 90° DRILLING USING THE REFERENCE STOP..................................…………..
15.6) USE OF THE LONG FENCE 1.5 + 1.5 mt STANDARD...……………………………….
15.7) USE OF THE REFERENCE PIN ( OPTIONAL ) …………..............……………...…………………..
15.8) USE OF THE TRIANGLE FOR 45° CORNERS ( OPTIONAL ) …….………………………..
15.9) USE OF THE CENTRAL BATTEN ( OPTIONAL ) ......………………………………………………………...
16 ) EXAMPLES OF WOODWORKING ………………………………………………………
17 ) MAINTENANCE..…………………………………………………………………………….
17.1) ROUTINE MAINTENANCE.......…………………………………………………………….
17.2) MACHINE CLEANING..........……………………………………………………………….
17.3) SLIDES CLEANING......……………………………………………………………………..
17.4) VERIFICATIONS ELECTRIC CABLES …………………………………………………..
17.5) EXTRAORDINARY MAINTENANCE…………………………………………………….
18 ) COMMON FAILURES - REASONS AND REMEDIES………………………………….
18.1) DRILLS DO NOT WORKS………………………………………………………………….
18.2) THE MOTOR WORKS BUT NOT THE DRILLS …………………………………………
18.3) THE DRILL IS NOT ACCURATE…………………………………………………………..
19 ) FAULTS DURING NORMAL WORK CYCLE ……………….……………………………
19.1) THE BITS LEAVE SIGNS OF BURNING………………………………………………….
19.2) THE DRILLED PIECES ARE NOT PARALLEL WITH THE STOP……………………..
19.3) THE HEAD CANNOT ROTATE PROPERLY…………………………………………….
19.4) THE WORKING PIECE IS NOT BLOCKED BY THE SAFETY CLAMP………………………
20 ) NOISE…………………………………………………………..............…………………….
21 ) DUST EMISSION............……………………………………………………………………
22 ) MACHINE DECOMMISSIONING.......................………………………………………….
23 ) WIRING DIAGRAM.....………………………………………………………………………
24 ) GUARANTEE…………………..…………………………………………………………….
25 ) SPARE PARTS..............................………………………………………………………...
26 ) SPARE PARTS REQUEST..........………………………………………………………….
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TABLE OF CONTENTS

Pag. 1
1. SAFETY AND GENERAL INFORMATION
1.1 RECOMMENDATIONS FOR USE AND MAINTENANCE
This manual contain-s all operations to be performed for correct use and proper maintenance of the machine.
Please do not perform any other operation, repair or intervention than those mentioned in this manual.
Please keep this manual in a place where it can be easily found and consulted by the operator.
1.2 MACHINE IDENTIFICATION
The machine can be identified via the identification plate placed on the left side of the machine, operator's side.
Whenever requesting spare parts or information on how to use or maintain the machine, you should always
specify the model and serial number on the plate.
It is strictly forbidden to remove this plate or to change the data on it.
On the boring machine described in this manual is placed the plate below:
ANY TAMPERING WITH OR REMOVAL OF THE SAFETY ELEMENTS MAY CAUSE SERIOUS
ACCIDENTS: THE SAFETY ELEMENTS SHOULD BE CHECKED PERIODICALLY AS TO MAKE
SURE THAT THEY ARE IN PERFECT STATE AND THEIR REMOVAL, DISABLEMENT OR MODI-
FICATION IS STRICTLY FORBIDDEN ANY ENCOUNTERED FAULT OR INCONVENIENCE
SHOULD BE ELIMINATED IMMEDIATELY.
GENERAL INFORMATION ON THE MANUFACTURER
Manufacturer: MAGGI TECHNOLOGY S.r.l.
Address: Via delle Regioni, 299 - 50052
Town: CERTALDO (FI)
Country: ITALIA
Tel. [phone]
Fax. [phone]
E-mail: [e-mail]

3.1 APPLICABLE TOOLS
 Bits for quick change spindles 10 mm. L=20 mm fig. A
 You can use bits up to 40 mm out of the comb fig. B
ANY ADULTERATION OR REMOVAL OF SAFETY PROTECTION DEVICES CAN CAUSE SEVERE DAMAGE. ANY
REMOVAL, EXCLUSION OR MODIFICATION OF THESE DEVICES IS STRICTLY FORBIDDEN. YOU MUST VERIFY
AND GUARANTEE THE PERFECT RUNNING OF SAFETY DEVICES BY MEANS OF PERIODIC CHECKS. ANY DE-
FECT OR PROBABLE DRAWBACK MUST BE IMMEDIATELY RESOLVED.
3. MACHINE DESCRIPTION
Our boring machines have been manufactured to make holes on wood at a fixed distance of 32 mm (with maxi-
mum accuracy) between each centre.
The head has its fulcrum on the machine table and it can be tilted up to a 90-degree angle. The operator place
the work piece on the working table, does some adjustments by using the pedal control, block the piece using
the clamp units and then start drilling.
The machine consists of:
1. a steel frame structure
2. one head group equipped with its trasmission system
3. clamp group for vertical blocking of the work piece
4. pneumatic system for head positioning and head feed
5. reference stops to obtain the same drilling distance from vertical to horizontal position
6. leaflet for positioning the spindle height, a mechanical counter and the “Spiral System” device ti regulate
the hole depth from 0 mm to 65 mm
Fig. A Fig. B
Pag. 2
WOODWORKING MACHINERY CAN BE DANGEROUS
2. OPERATION NOTES
 For a safe and correct use of the machine, please read and follow the instructions in this manual.
 The machine should be used only by adult qualified staff. The safety responsible should make sure that
the person assigned to use the machine has properly read and understood the information in this ma-
nual.
 The staff performing the maintenance operations (both routine and extraordinary maintenance opera-
tions) should have proper mechanical and electrical training.
 Stay away from any moving part of the machine.
Do not touch the spindles and/or relative moving parts.
 Never overlap the pieces to be processed. Always drill one piece at a time, only after properly adjusting
the machine.
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5. SAFETY DEVICES AND WARNING SIGNS
The machine operator should be informed on its proper use and on the suitable use of its safety devices and
accessories.
 The boring devices should be correctly fixed and adjusted.
 Follow the routine and extraordinary maintenance operations schedule.
 Before starting the machine, please make sure that the working table is free from any material shavings.
 Before performing any operation, make sure that in the working area there are no persons or other ob-
stacles that could become sources of danger.
 Make sure that the mains connection cable is in perfect condition, properly stretched, unwound.
 You should never access the bits area while the machine is running.
 Do not store flammable substances near the machine, as any spark coming from it may cause an explo-
sion or may start a fire.
 The operator should pay utmost attention when starting-up the machine using the pedal.
 The operator should always keep in mind the possible consequences that may occur when going near
the dangerous areas such as: boring area, clamps operation range.
 If you are not using the machine, you should shut it down.
4. ACCESSORIES
Fig. A Fig. B
Fig. C
Fig. D
Fig. E
Fig. G
Fig. H Fig. I
Fig. F
Pag. 3
Fig. L
CODE DESCRIPTION
36000061 BUSHES FOR QUICK CHANGE DRILL See Fig. A
26054810 ALUMINIUM FENCE WITH 4 STOPS ( 1500 + 1500 mm ) See Fig. B
26054812 ALUMINIUM FENCE RH WITH 2 STOPS ( 1500 mm ) Without Fig.
29970202 FENCE EXTENSION ( 1000 mm ) See Fig. C
26050801 EXTRA STOP FOR ALUMINIUM FENCE See Fig. D
26000059 REFERENCE FENCE FOR QUICK AND EXACT SETUP OF STOPS ON THE LONG FENCE FOR LNE BORING ( 704 mm ) See Fig. E
29900100 STOP REFERENCE PIN FOR LINE BORING See Fig. F
26000069 SET OF REFERENCE FENCES FOR MOULDINGS AT 45° AND 90° See Fig. G
26001070 REFERENCE STOP TO MATCH THE LONG PANEL DURING TRANSVERSE BORING See Fig. H
26000061 REFERENCE FENCE FOR REAR FENCE PARALLELISM ( 500 mm ) See Fig. I
29971019 EXTRA CLAMPING PRESSER See Fig. L
26054813 ALUMINIUM FENCE LH WITH 2 STOPS ( 1500 mm ) Without fig.