Creator CRT-591-M User manual

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 1/12
CRT-591-MR01-EBNJ SPECIFICATION
CREATOR (CHINA) TECH CO., LTD.
Add: 2F, M-10 Building, Center Area, Hi-tech Industrial Park, Shenzhen, China
·TEL:[phone] FAX:[phone]
EMAIL：[email protected]
Http://www.china-creator.com

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 2/12
REVISION HISTORY RECORD
Version Date Content
1.0 2013.07.02 First time release

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 3/12
● Thanks for selecting products of Creator-China
Please read the manual carefully before using
Main structure：
Warn：Over DC 30V is prohibited，it may cause device damage！！！
Main
board
Bezel
Transfe
r
moto
r
Push card motor
Reader
component
Reader
component
Adjustment button
Stacker
Dispense component

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 4/12
CONTENT
1. OVERVIEW....................................................................................................................................................... 5
2. Technical Specification...................................................................................................................................... 5
3. Main Function： ............................................................................................................................................... 6
4. Product Model Specification............................................................................................................................. 6
5. Interface instruction:................................................................................................................................. 7
6. Photoelectric Sensor Specification：............................................................................................................... 8
7. Card Stop Position Drawing：..................................................................................................................... 8
8. DIP Setting of Unit Address.............................................................................................................................. 9
9. Card instruction ........................................................................................................................................... 10
10. Maintenance................................................................................................................................................... 10
11. Cautions...........................................................................................................................................................11
12. Reference Document.......................................................................................................................................11
13. Structure and Dimension Drawing............................................................................................................... 12

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 5/12
1. OVERVIEW
This product is a card issuing machine with IC/RF card reader，has the following features：
1) With the functions of card dispense, retract, accept from front, prohibit from front.
2) Card-Empty, Pre-card empty detection with audible alarm.
3) Two method of retract card: Error card bin and path (By removing the bars on the bottom)
4) RS-232C communication method，support multi-communication.
5) With RF/IC card read & write，one SIM socket，support SIM card read & write；
6）One of the most compact card issuing machines with IC/RF card module.
2. Technical Specification
ITEM Specification
Power Supply DC 24V±5%
Current Consumption Static current: 40mA Normal work current: 600mA Peak current: 2.0A
Communication
Interface RS-232C，support multi-communication
Card read&write Type Serial port support IC &RF card Read & Write
Card Dimensions Width:53.92 ～54.18 mm，Lenth:85.47～85.90 mm, Thickness:0.76±0.08mm（be
available for Braille card）
Weight About 2.0 Kg（without accessories and package）
Set Dimension Refer to structure and dimension drawings
Card loading Max Stacker capability 150 pcs（0.76mm card）(Extend is available)
Error card bin: Max capability 25±4pcs（0.76mm card）
Card pre-empty detect 7-50±2pcs （Ex-work standard: 25±2pcs）
Environment Operation: -10℃～60 , 0℃～90 % RH ( Without Condensing)
Storage: -25℃～80 , 0℃～95 % RH ( Without Condensing)
MTBF ≥100,000 hr（only electric parts）, note：250 times/day，25days/month，300hr/month
IC Card standard Compliant ISO7816 standard
（AT24C01、24C02、……、24C256；SLE4442、SLE4428；CPU T=0/T=1）
RF Card standars
Compliant ISO14443-3(Mifare one：S50、S70、UL etc)
Compliant ISO14443-4（TYPE A CPU: Mifare plus，Mifare desfire etc）
Compliant ISO14443-4 TYPE B CPU
SIM Card standard Compliant ISO7816 standard CPU Card T=0/T=1
On-line download Support On Line ISP Download
RoHS standard Compliant RoHS standard

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 6/12
3. Main Function：
4. Product Model Specification
CRT-591- -
4.1 Accessory Description：
Name Material number Qty Remark
571N block parts C17-571-006 1
571N card box C30-571-045 1 With side wall
4PIN power cable L14-333-153 1 4PIN head, length 1.5m
RS232 cable L10-006-163 1 3PIN head, length 1.6m
4.2 4PIN power supply cable，shown as below figure:
Faulty Ration in
read & write
IC card：Card read&write 1,000 times，error is less than one time （except Q card）
（note：IC card is standard card）
Faulty ratio in
dispensing
Dispense standard card 1,000 times,，error is less than 1 time （note：standard card，
except manipulating）
Dispense speed About 14.8cm/s
Life cycle
IC contact and press device：500,000 cycles Min
Transmission：1000,000 times Min（card from stacker to card holding position or card
error bin equal one time）
MRO1 EBN J
Main
structure
Version
&type
IC/RF card Card bin No baffle J type bezel
24V
24V

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 7/12
4.3 RS232 serial port cable
5. Interface instruction:
Figure 1 CRT-591-M main board interface
9876
4
3
25
1
PC DP9PIN Socket
RS232 CABLE
1
2
3
2TXD
3RXD
5GND
Brown RXD
TXD
GND
1
2
3
Red
Orange
7pin sensor board
7pin read&write
module
Front moto
r
Rear moto
r
24V Power su
pp
l
y
Com
p
ort
Com
p
ort
Pre-empty
detect
interface
Card empty sensor Card bin sensor
Card read
module

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 8/12
6. Photoelectric Sensor Specification：
7. Card Stop Position Drawing：
S1
S2
S3
S4
Sensor 1
Sensor 2
Sensor 3
Sensor 4
Pre-empty car
d
detect senso
r
Error bin sensor
Card empty
senso
r
Stacker
RF card operation
p
osition
IC card operation
p
osition
Front side with
card holdin
g

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 9/12
8. DIP Setting of Unit Address
The following table shows the Dip setting of Unit Address.
DIP switch
Serial 4 3 2 1 ADDR
0# ON ON ON ON 00H
1# ON ON ON OFF 01H
2# ON ON OFF ON 02H
3# ON ON OFF OFF 03H
4# ON OFF ON ON 04H
5# ON OFF ON OFF 05H
6# ON OFF OFF ON 06H
7# ON OFF OFF OFF 07H
8# OFF ON ON ON 08H
9# OFF ON ON OFF 09H
10# OFF ON OFF ON 0AH
11# OFF ON OFF OFF 0BH
12# OFF OFF ON ON 0CH
13# OFF OFF ON OFF 0DH
14# OFF OFF OFF ON 0EH
15# OFF OFF OFF OFF 0FH
Ex-work setting default address for single unit mode: 00H
Please set unique address to each device in multi communication, controlling each device by using corresponding
address text from communication package.

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 10/12
9. Card instruction
Default card thickness set in Ex-work is 0.8mm， range is ：0.71～1.0.
Note：
（1）MTBF in above table is based on standard card testing；
（2）Ignore the thickness of embossed card if emboss is complied with ISO standard. And embossment is
always on the top and keeps to right of stacker (the shutter is on the forth) when issuing embossed cards.
10. Maintenance
After a long time usage, factors such as the machine’s transportation mechanism wear and tear,
dust on sensor, magnetic head, IC card contact will influence the performance of the machine, and
hence it should be maintained on a constant basis.
Detail maintenance instruction is as following:
①Use a cleaning card or a cloth with alcohol to clean the card dispensing mechanism and card
read/write mechanism. (To open the card read/write components please refer to chapter
12”Cautious”)
②Pick out greasy card and deformed card, and clean the greasy card with soft cloth tapped
cleaning alcohol. If the deformed card is unable to restore, it is necessary to replace this deformed
card with normal one.
③Keep card pre-empty sensor clean by soft cloth with cleaning alcohol.
④Sensor maintenance: Use the sensor status inquiry command to examine sensors’ status.
When the reader is running under good condition, all its 10 sensor groups’ status are ‘OFF’; If any

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 11/12
sensor group’s status is ‘ON’, it is possible to be covered by dust; You can try to clean the sensor,
especially this sensor group.
⑤IC card contact maintenance: Clean the IC card contact if there is any dirty on them.
⑥Transportation roll maintenance: Transportation roll should be check regularly and clean by
cleaning alcohol if there is any dirty.
11. Cautions
1) Before maintenances, make sure the power connection is cut off in order to avoid
machine damage.
2) Pay attention to DIP specification, wrong DIP number will bring about no work and
unknown status.
3) Prohibit warm plug in and out of connector. Warm plug will cause circuit damage.
4) Keep machine non-greasy, oily cohesive will deadly influence the performance of
machine.
5) Pay attention to the IC card direction in stack. (See following picture)
6）Pay attention to the power off sequence, cut off power first and then cut off communication
cable
12. Reference Document
① DLL
② DLL Specification and example
③ Communication protocol：：CRT-591-M001

Model No. CRT-591-M
SPECIFICATION Date 2013/07/02
Ver. 1.0
Card Issuing Machine Page 12/12
13. Structure and Dimension Drawing
571N-总装图
CRT-571N
无特殊说明尺寸公差执行方法:
1.一般线性公差、孔径、轴的
尺寸按1级公差带执行。
2.圆角、倒角按２级公差带执
行。
3.角度尺寸公差按３级公差带
执行。
文件编号
1:1
一般公差
3 级2 级1 级
范围
±2.00 ±0.50±0.25
±0.25
±0.10
±0.04
≤3
±1.00
±0.74
±0.62
±0.52
±0.35
±0.40
±0.30
±0.25
±0.18
±0.15
±0.21
±0.15
±0.10
±0.07>6～18
签 字 日 期
处 数 更改说明
标 记
±0.05
>3～6
QR - 066/A.2
3
电 话
传 真
材 料
0755-26710105
0755-26710345
零件名称
比 例
A.0
版 本
产品名称
工 艺 零件代码
日 期 数 量
图样标记
mm
单 位
共 2 页 , 第 1 页
设 计 审 核
校 对
CREATOR (CHINA) TECH CO., LTD
深 圳 市 创 自 技 术 有 限 公 司
249.11
100
200
224.06
197
深 圳 市 创 自 技 术 有 限 公 司
CREATOR (CHINA) TECH CO., LTD
校 对 审 核 设 计
共 2 页 , 第 2 页 单 位 mm
图样标记 数 量 日 期
零件代码
工 艺
产品名称
版 本 A.0
比 例
零件名称 0755-26710345
0755-26710105
材 料
传 真
电 话
3
QR - 066/A.2
>3～6 ± 0.05
标 记 更改说明
处 数 日 期签 字
>6～18 ± 0.07
±0.10
±0.15
±0.21
±0.15
±0.18
±0.25
±0.30
±0.40
±0.35
±0.52
±0.62
±0.74
±1.00
≤3 ±0.04 ± 0.10 ±0.25
±0.25 ±0.50 ± 2.00
范围 1 级 2 级 3 级
一般公差
1:1
文件编号
无特殊说明尺寸公差执行方法:
1.一般线性公差、孔径、轴的
尺寸按1级公差带执行。
2.圆角、倒角按２级公差带执
行。
3.角度尺寸公差按３级公差带
执行。
CRT-571N
571N-总装图
74
90
68
81.5
47.16
2.45
7
11.55
18.45
46.45
47.55
55.55
61
80.45
97.55
129.5
130.5
142.5
154.5
155.5
160.5
167.5
173.5
184
197
114.45
131.55
139.45
156.55
18-4.1
2-3.1
2-?8