ABB IRB 7600 Guide

ROBOTICS
Product manual, spare parts
IRB 7600

Trace back information:
Workspace R18-2 version a9
Checked in 2018-10-09
Skribenta version 5.3.008

Product manual, spare parts
IRB 7600 - 500/2.55
IRB 7600 - 500/2.3
IRB 7600 - 400/2.55
IRB 7600 - 340/2.8
IRB 7600 - 325/3.1
IRB 7600 - 150/3.5
M2000, M2000A, IRC5
Document ID: 3HAC049113-001
Revision: G
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.

The information in this manual is subject to change without notice and should not
be construed as a commitment by ABB. ABB assumes no responsibility for any errors
that may appear in this manual.
Except as may be expressly stated anywhere in this manual, nothing herein shall be
construed as any kind of guarantee or warranty by ABB for losses, damages to
persons or property, fitness for a specific purpose or the like.
In no event shall ABB be liable for incidental or consequential damages arising from
use of this manual and products described herein.
This manual and parts thereof must not be reproduced or copied without ABB's
written permission.
Keep for future reference.
Additional copies of this manual may be obtained from ABB.
Original instructions.
© Copyright 2014 - 2018 ABB. All rights reserved.
Specifications subject to change without notice.
ABB AB, Robotics
Robotics and Motion
Se-721 68 Västerås
Sweden

Table of contents
7Overview of this manual ...................................................................................................................
10Product documentation, IRC5 ..........................................................................................................
131 Spare parts
131.1 Spare parts - Electrical parts ...............................................................................
151.2 Spare parts - Axis 3-4 .........................................................................................
171.3 Spare parts - Arm extender .................................................................................
181.4 Spare parts - Wrist .............................................................................................
211.5 Spare parts - Lower arm .....................................................................................
231.6 Spare parts - Balancing device ............................................................................
251.7 Spare parts - Frame and base ..............................................................................
261.8 Spare parts - Motors ..........................................................................................
261.8.1 Axis-1 motor (including pinion) ..................................................................
281.8.2 Axis-2 motor (including pinion) ..................................................................
301.8.3 Axis-3 motor (including pinion) ..................................................................
321.8.4 Axis-4 motor (including pinion) ..................................................................
341.8.5 Axis-5 motor (including pinion) ..................................................................
361.8.6 Axis-6 motor (including pinion) ..................................................................
381.9 Spare parts - Gearboxes .....................................................................................
381.9.1 Axis-1 gearbox .......................................................................................
401.9.2 Axis-2 gearbox .......................................................................................
421.9.3 Axis-3 gearbox .......................................................................................
441.9.4 Axis-4 gearbox .......................................................................................
461.9.5 Axis-5 gearbox .......................................................................................
481.9.6 Axis-6 gearbox .......................................................................................
501.10 Spare parts - Calibration items .............................................................................
512 Robot description
512.1 Type A vs type B motors ....................................................................................
53Index
Product manual, spare parts - IRB 7600 5
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Table of contents

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Overview of this manual
About this manual
This manual contains spare parts for:
• IRB 7600 and all its variants.
Usage
This manual shall be used as a complement to the product manual for IRB 7600
during:
• maintenance work
• repair work.
Who should read this manual?
This manual is intended for:
• maintenance personnel
• repair personnel.
Prerequisites
Maintenance/repair/installation personnel working with an ABB Robot must:
• be trained by ABB and have the required knowledge of mechanical and
electrical installation/repair/maintenance work.
Organization of chapters
The manual is organized in the following chapters:
ContentsChapter
Complete spare part lists and spare parts shown
in exploded views.
1 Spare parts and exploded views
References
Document IDReference
3HAC022033-001Product manual - IRB 7600
3HAC044350-001Product manual - IRB 7600 Foundry Prime
3HAC13347-1Circuit diagram - IRB 7600
3HAC025744-001
Revisions
DescriptionRevision
First edition-
This revision includes the following updates:
• Maintenance kit (3HAC15834-1), and upgrade kit (3HAC14965-1), de-
leted from manual.
•Spare parts with color Graphite White are added to the spare part lists.
A
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Product manual, spare parts - IRB 7600 7
3HAC049113-001 Revision: G
© Copyright 2014 - 2018 ABB. All rights reserved.
Overview of this manual

DescriptionRevision
This revision includes the following updates:
• The complete manual has been restructured. All article numbers not
considered spare parts are removed from the manual.
• Spare parts for Axis Calibration added to the spare part lists.
• Spare part numbers for following parts have been updated:
- Serial measurement unit
- Battery box cover
- Axis-6 gear (from 3HAC17811-1 to 3HAC037639-002)
- Wrist type 3 Foundry Prime
- Axis-1 motor Foundry Prime
- Axis-3 motor Foundry Prime
- Axis-4 motor Foundry Prime
- Axis-5 motor Foundry Prime
- Axis-6 motor Foundry Prime
- Axis-4 gear
- Axis-5 gear
- Gasket for axis-6 motor
B
This revision includes the following updates:
• Spare part numbers for following parts have been added/updated:
- Axis-3 gearbox
- Axis-4 gearbox
- Axis-5 gearbox
- Axis-6 gearbox Foundry Prime
- Balancing device Foundry Prime
- Support shaft in wrist unit
- Axis-2 cover
- Wrist covers
- Axis-4 motor pinion
- Axis-5 motor pinion
- Arm extender sets
- Hose with flange, axis 1
- Axis-3 synchronization plate
- Axis 3-4
C
Published in release R16.2. The following updates are done in this revision:
• Corrections due to updates in terminology.
• Added painted base as spare part.
• New denomination for Shaft calibration (was Calibration stand).
• Spare part number for the turning disc is updated.
• Updated spare parts due to sealing upgrade in the motors:
- Motors
- Axis 3-4
- Wrist
D
Continues on next page
8 Product manual, spare parts - IRB 7600
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Overview of this manual
Continued

DescriptionRevision
Published in release R17.2. The following updates are made in this revision:
• Spare parts for lower arm added.
• Spare part numbers for the following articles have changed:
- Brake release board
- Wrist cover
- Motor axis 3, Foundry prime
• Brake release unit removed (3HAC14219-1)
• Available versions with Foundry prime updated
• Updates spare parts and information about pinions.
• Updated spare parts frame and base and spare parts arm extender.
• Updated spare parts - axis 3-4.
E
Published in release R18.1. The following updates are made in this revision:
• Updated spare parts - axis 3-4.
• Updated spare part number brake release unit (was DSQC561, is
DSQC1052).
F
Published in release R18.1 . The following updates are made in this revision:
• Type B motors are introduced throughout the manual.
Spare part numbers for following spare parts has been updated:
- Axis 3-4
- Wrist
- Motors
• Updated spare part number for axis 6 insulated (standard, foundry
prime), is 3HAC024594-004, was 3HAC024594-005.'
• Turning disc, insulated, removed.
G
Published in release R18.2 . The following updates are made in this revision:
• Other parts, lower arm spare parts for Foundry prime are removed.
H
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Overview of this manual
Continued

Product documentation, IRC5
Categories for user documentation from ABB Robotics
The user documentation from ABB Robotics is divided into a number of categories.
This listing is based on the type of information in the documents, regardless of
whether the products are standard or optional.
All documents can be found via myABB Business Portal, www.myportal.abb.com.
Product manuals
Manipulators, controllers, DressPack/SpotPack, and most other hardware is
delivered with a Product manual that generally contains:
• Safety information.
• Installation and commissioning (descriptions of mechanical installation or
electrical connections).
•Maintenance (descriptions of all required preventive maintenance procedures
including intervals and expected life time of parts).
• Repair (descriptions of all recommended repair procedures including spare
parts).
• Calibration.
• Decommissioning.
•Reference information (safety standards, unit conversions, screw joints, lists
of tools).
• Spare parts list with corresponding figures (or references to separate spare
parts lists).
• References to circuit diagrams.
Technical reference manuals
The technical reference manuals describe reference information for robotics
products, for example lubrication, the RAPID language, and system parameters.
Application manuals
Specific applications (for example software or hardware options) are described in
Application manuals. An application manual can describe one or several
applications.
An application manual generally contains information about:
• The purpose of the application (what it does and when it is useful).
•What is included (for example cables, I/O boards, RAPID instructions, system
parameters, software).
• How to install included or required hardware.
• How to use the application.
• Examples of how to use the application.
Continues on next page
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Product documentation, IRC5

Operating manuals
The operating manuals describe hands-on handling of the products. The manuals
are aimed at those having first-hand operational contact with the product, that is
production cell operators, programmers, and troubleshooters.
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Product documentation, IRC5
Continued

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1 Spare parts
1.1 Spare parts - Electrical parts
Manipulator harness
Spare part list - manipulator harness
All variantsDescriptionSpare part number
XManipulator harness axes 1-43HAC12782-1
Brake release at base
XManipulator harness axes 1-43HAC14940-1
Brake release in frame
XManipulator harness axes 5-63HAC11440-1
XCable protection3HAC15431-1
XCable, FB7-SMB 1.73HAC15619-1
SMB and BU unit
Spare part list - SMB
All variantsDescriptionSpare part number
xSerial measurement unit
DSQC633A
3HAC031851-001
XSerial measurement unit3HAC046277-001
Contains serial measurement
board 3HAC044168-001 and
battery unit 3HAC044075-001.
Spare part list - brake release board
All variantsDescriptionSpare part number
XBrake release unit with harness,3HAC065021-001
DSQC1052
Brake release unit at the base3HAC12989-1
Spare part list - other parts
All variantsColorDescriptionSpare part number
X-Guard plate, BU buttons3HACxxx
X-Push button guard3HAC2744-1-
X-Push button cover3HAC4813-1-
X-Cover battery box3HAC14791-4-
XABB OrangeCover SMB and BRU3HAC14788-3-
XGraphite WhiteCover SMB and BRU3HAC050865-001-
X-Gasket, SMB and BRU cover3HAC14788-2-
X-Bracket (brake release unit)3HAC14793-1-
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1 Spare parts
1.1 Spare parts - Electrical parts

All variantsColorDescriptionSpare part number
Battery pack3HAC16831-1-
(2-pole battery contact)
Can only be used with SMB
unit 3HAC022286-001.
X-Battery unit3HAC044075-001-
(3-pole battery contact)
Can only be used with SMB
unit 3HAC046277-001.
X-Battery holder3HAC046520-001-
Required for installation of
battery unit 3HAC044075-
001.
XCable battery/SMB3HAC13151-1-
Used with battery pack
3HAC16831-1.
X-Cable battery/SMB3HAC046287-001-
Used with battery unit
3HAC044075-001.
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1 Spare parts
1.1 Spare parts - Electrical parts
Continued

1.2 Spare parts - Axis 3-4
Axis 3-4
xx1500002881
Spare part list - axis 3-4
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
ColorProtection typeSpare part numberDescription
XXXXXXABB OrangeStandard/Foundry3HAC063553-003Axis 3-4
XXXXXXGraphite WhiteStandard/Foundry3HAC063553-002
Continues on next page
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1 Spare parts
1.2 Spare parts - Axis 3-4

Other parts
xx1500001597
Spare part list - other parts axis 3-4
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
ColorSpare part numberDescription
XXXXXXABB Orange3HAC064256-001Cover axis-4 (gasket and sealing
ring included)
A
XXXXXXGraphite White3HAC064256-002
XXXXXX3HAC11423-3Cover axis-4 gasketB
XXXXXX3HAA1001-628Sealing, axis-4C
XXXXXX3HAC17213-1Sealing, axis-3D
XXXXXX3HAC11750-1Damper, axis-3E
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1 Spare parts
1.2 Spare parts - Axis 3-4
Continued

1.3 Spare parts - Arm extender
Spare part list - upper arm extender
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
ColorProtection typeSpare part numberDescription
2XXABB OrangeStand-
ard/Foundry
3HAC12311-20Arm extension
set 250 mm i
2XXABB OrangeStand-
ard/Foundry
3HAC038667-003Arm extender
250 mm
2XXGraphite WhiteStand-
ard/Foundry
3HAC038667-004
XABB OrangeStand-
ard/Foundry
3HAC12311-10Arm extension
set 956 mm ii
XABB OrangeStand-
ard/Foundry
3HAC021842-001Arm extender
956 mm
XGraphite WhiteStand-
ard/Foundry
3HAC021842-002
XXXXXX--3HAC022620-001Spacer ring
iContains arm extender 3HAC038667-003, parallel pin, washers and screws.
ii Contains arm extender 3HAC021842-001, parallel pin, washers and screws.
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1 Spare parts
1.3 Spare parts - Arm extender

1.4 Spare parts - Wrist
Wrist
xx1300001979
Spare part list - wrist
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
ColorProtection typeSpare part num-
ber
Description
XXXXXXABB OrangeStandard/Foundry3HAC062576-008Wrist, type 3
Valid for robots that are
calibrated with Axis Calibra-
tion method. i
XXXXXXGraphite WhiteStandard/Foundry3HAC062576-007
XGreyFoundry Prime3HAC036812-001
XXXXXXABB OrangeStandard/Foundry3HAC062576-005Wrist, type 3
Valid for robots that are
calibrated with Calibration
Pendulum method. i
XXXXXXGraphite WhiteStandard/Foundry3HAC062576-004
XXXXXXABB OrangeStandard/Foundry3HAC059494-001Wrist, insulated
iThe robot is calibrated by either Calibration Pendulum or Axis Calibration at factory. Always use
the same calibration method as used at the factory.
Information about valid calibration method is found on the calibration label or in the calibration
menu on the FlexPendant.
If no data is found related to standard calibration, Calibration Pendulum is used as default.
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1 Spare parts
1.4 Spare parts - Wrist

Other parts
xx1500001598
Spare part list - other parts wrist
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
Spare part numberDescription
XXXXXX3HAC037925-001Magnetic plugA
XXXXXX3HAC10503-14Support shaft including bearingB
XXXXXX3HAC054927-001Damper, axis-5C
XXXXXX3HAC062450-004Wrist cover Graphite WhiteD
XXXXXX3HAC062450-005Wrist cover ABB Orange
XXXXXX3HAC050214-001Wrist cover Graphite WhiteE
XXXXXX3HAC11409-9Wrist cover ABB Orange
XXXXXX3HAB3710-19Groove ball bearing-
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1 Spare parts
1.4 Spare parts - Wrist
Continued

Turning disc (standard and process)
xx1500002882
Spare part list - turning disc
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
Protection typeSpare part numberDescription
XXXXXXStandard/Foundry3HAC055247-002Turning disc, dia. 250A
XXXXXX3HAC053607-004Process turning disc
XXXXXX3HAB3772-83O-ringB
Axis 6
Spare part list - axis 6
150/
3.5
325/
3.1
340/
2.8
400/
2.55
500/
2.3
500/
2.55
ColorProtection typeSpare part num-
ber
Description
XXXXXXABB OrangeStandard3HAC024594-004Axis 6 insulated
Foundry
Axis-6 synchronization mark plate
NoteSpare part numberDescription
3HAC11471-1Synchronization mark plate ax-
is-6
20 Product manual, spare parts - IRB 7600
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1 Spare parts
1.4 Spare parts - Wrist
Continued