U.S. Products HP150-C Operating instructions

123
VAC 1 VAC 2 PUMP
06.04.2007
HP150-C
EXTRACTOR
120V
INFORMATION
&
OPERATING
INSTRUCTIONS
DO NOT OPERATE MACHINE UNTIL YOU HAVE READ
ALL SECTIONS OF THIS INSTRUCTIONS
IMPROPER USE OF THE MACHINE WILL VOID THE WARRANTY
1. Always use a defoamer when foaming occurs to prevent vacuum motor damage.
2. Keep machine from rain and snow, extremes in temperatures, and store in a
heated location. Use the machine indoors. Do not use outdoors.
3. Do not let the pump run dry.
4. Use approved chemicals only. NO SOLVENTS.
5. Never use water above 130º F/54º C in the solution tank.
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IMPORTANT SAFETY INSTRUCTIONS
This machine is only suitable for commercial use, for example in hotels, schools, hospitals,
factories, shops and offices other than normal residential housekeeping purposes.
When using any electrical appliance, basic precautions should always be followed, including
the following:
NOTE: Read all instructions before using this machine.
WARNING!
To reduce the risk of fire, electric shock, or injury:
•Do not leave the machine unattended when it is plugged in. Unplug the unit from the
outlet when not in use and before servicing.
•To avoid electric shock, do not expose to rain or snow. Store, and use, indoors.
•Do not allow to be used as a toy. Close attention is necessary when used near
children.
•Use only as described in this manual. Use only the manufacturer’s recommended
attachments.
•Never add water over 130º F/54º C to the solution tank.
•Do not use with damaged cord or plug. If the machine is not working as it should,
has been dropped, damaged, left outdoors or dropped into water, return it to a
service center.
•Do not pull by the cord, use the cord as a handle, close a door on the cord, or pull the
cord around sharp edges or corners. Do not run the machine over the cord. Keep
the cord away from heated surfaces. To unplug, grasp the plug, not the cord.
•Do not handle the plug, the cord, or the machine with wet hands.
•Extension cords must be 12/3 and no longer than 50 feet. Replace the cord or
unplug immediately if the ground prong becomes damaged.
•Do not put any object into openings. Do not use with any opening blocked; keep free
of dust, lint, hair, and anything that may reduce air flow.
•Keep loose clothing, hair, fingers, and all parts of body away from openings and
moving parts.
•Do not pick up anything that is burning or smoking, such as cigarettes, matches, or
hot ashes, or any health endangering dusts. Do not use to pick up flammable or
combustible liquids such as gasoline or use in areas where they may be present.
•Turn off all controls before unplugging.
•Use extra care when cleaning on stairs.
•Connect to a properly grounded outlet only.
•Liquid ejected at the spray nozzle could be dangerous as a result of its temperature,
pressure, or chemical content.
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INSPECTION:
Carefully unpack and inspect your HP150-C for shipping damage. Each machine is tested
and inspected before shipping. Any shipping damage incurred is the responsibility of the
carrier. You should notify the carrier immediately if you notice damage to the box or to the
machine or parts.
CLEANING SOLUTIONS:
We recommend liquid cleaning chemicals, such as our Magic Fabric Cleaner. Powder
chemicals may be used, but unless mixed very thoroughly they could cause a build-up in the
pump, lines, heat exchanger and/or quick disconnects. Any problem caused by a chemical
build-up is not covered by warranty. Use a neutral cleaner with a pH between 6 and 9 to
avoid premature wear of the pump, seals, and/or other components. Damage caused by
the use of strong chemicals is not covered by the warranty.
MAINTENANCE:
For optimum performance flush the machine with clear water at the end of each working
day. Once a month, minimum, run a flushing compound through the machine to break up
any mineral or chemical build-up that may have formed. U.S. Products’ “X-1500” is
recommended. The vacuum motors, and the pump do not require any scheduled
maintenance; however, the motors may require replacement brushes after 1000 - 1500
hours. Clean the body with an all-purpose detergent, and protect it with an automobile
interior polish. Lubricate the wheels, castors, and quick disconnects with an all purpose
silicone spray.
(and be sure to mail your warranty card)
Serial Number: __________________
Model: HP150-C
Purchase Date:_____________
Write the name and phone number of your
distributor:
_____________________________________
_____________________________________
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SET-UP:
Fill the holding tank with clear water and the detergent of your choice. Mix well.
1. Plug in cord . (This cord runs the pump and vacuums).
2. Turn on the pump and spray through the cleaning tool for a few seconds to fill the lines
with solution.
BALL FLOAT VAC SHUTOFF:
When the recovery tank is full, the float system will shut off the incoming air flow and prevent
water from entering the vacuum motors. The float may not work properly if the float ball cage is
clogged or if there is foam in the tank. Foam may not lift the ball float.
CAUTION: To avoid vac motor damage, always make sure the float cage is clean and
the ball travels freely before turning on the machine, and use a defoamer whenever
foam is present.
VACUUM SWITCH (1 & 2):
Each switch turns on one vacuum motor. Turn both switches on for maximum
lift. The switches illuminate when turned on.
PUMP SWITCH (3):
This switch turns on the pump. The switch illuminates when turned on.
12
VAC 1 VAC 2 PUMP
3
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HP150-C
120VAC
6/23/2005
14
4A 4B
23
5
6
7
8
9
11
10A
12 13
14 15
10
16
14
15A
18
14
19
20
21
22
23
24
25
26
27
25
23
24
26
27
20
21
22
30
31
32
3435
37
39 40
41
42 43
44
44
45
46
29
33 14
47
49
51
51
51
51
52
53
54
55
56
57
58
5959
59
60
61
62
65
64
63
66
67 38
17
70
69
68
50
34
34
16A
36 48
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HP150-C 120V
PARTS LIST
ITEM #PART # DESCRIPTION ITEM #PART # DESCRIPTION
#1 903 Drain Gate (see Misc)*
#2 21 Screw, Button Head, 10-32 x 5/8”
#3 908 Latch
#4 187 O-Ring, Small
#4A 190 O-Ring, Large
#4B 185 Nut, 1-1/2”
#5 FP150-C Vacuum Tank, HHP
#6 907 Hose Barb, 1-1/2"
#7 922 PVC Elbow, 1-1/2"
#8 2009 Gasket (Vacuum Dome)
#9 FP201 Vacuum Dome
#10 FP193 Ball Float Assembly, Complete
#10A 924A Float, Ball & Cage
#11 185 Nut, 1-1/2”
#12 190 O-Ring, Large
#13 922 Elbow, PVC, 1-1/2"
#14 156 Hose Clamp (size 28)
#15 FP171A Hose, Vacuum Tank, 2" X 24"
#15A FP171B Hose, Vacuum to Manifold 2" X 13"
#16 115 Washer, Fiber
#16A 31 Washer, Brass
#17 92A Nipple, Stainless Steel, 1/4 p.t.
#18 FP233B Chain Assembly, 12"
#19 194 Split Ring
#20 14 Washer, 3/16"
#21 8 Lock-Nut, 1/4-20
#22 FP324 Vacuum Motor, 2-Stage, w/Connectors
#23 2013 Gasket (Vacuum Motor)
#24 MA-6 Manifold, Vacuum
#25 270 Bolt, 1/4” x 5"
#26 14 Washer, 3/16"
#27 136 Nut, 1/4"
#29 8 Lock Nut, 1/4-20
#30 2010 Handle, Chrome
#31 193 Screw, Flathead, 1/4-20 x 3/4”
#32 45 Quick Disconnect, Male, 1/4 p.t.
#33 FP220 Flange, Exhaust
#34 928 Louver, 3" (includes screws)
#35 909A Latch Strike for Latch, S/S
#36 91 Elbow, Brass
#37 937 Reducer, PVC
#38 184 Cord Retainer
#38A 495A Power Cord, Yellow, 25’
#39 910 Axle, 1/2" X 17-1/2"
#40 2003 Wheel, 8"
#41 27A Axle Cap, Black
#42 8 Lock Nut, 1/4-20
#43 180 Axle Bracket
#44 5 Bolt, 1/4-20 X 3/4"
#45 BBLK-1 Base, Black, HHP
#46 905 Castor, Swivel, 4"
#47 T-1 Holding Tank, HHP
#48 318AB Hose Barb, 3/8” Hose x 1/4 p.t.
#49 207A Filter, 40 Mesh, S/S
#50 901 Lid, Holding Tank
#51 166 Hose Clamp
#52 2066 Pump, 150 psi
#53 108A Hose Barb, Plastic, 3/8 m.p.t.
#54 293 Hose Barb, Straight, 3/8” Hose x 3/8
p.t.
#55 FP169C Hose, Inlet, 3/8" X 11"
#56 FP166 Hose, Outlet, 3/8" X 35"
#57 977 Switch Plate
#58 28 Screw, #4 x 3/8”
#59 FP311 Switch, Pump, Vac Motors
#60 164 Hose Barb, 3/8” Hose x 1/4 p.t., Brass
#61 FP204 Funnel, Black
#62 2B1 Screw, 6-32 X 2"-1/4”
#63 16 Lock Nut, 6-32"
#64 2014 Fan, Cooling
#65 2015 Guard, Fan
#66 4333 Label
#67 FP228A Gasket, Base
#68 CWBLK Cord Wrap, Black
#69 260 Nut, Acorn, 3/8”
#70 203 Washer, Nylon
MISCELLANEOUS ASSEMBLIES/PARTS
*FP231 Drain Gate Assembly Complete
includes Spout, O-Rings & Nut
(NOTE: Items in kits not sold separately.)
6-23-2005
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SPECIFICATIONS:
Rotomolded Body:
Vacuum:
VAC Shutoff:
Pump:
Waterlift:
Wand:
Weight:
Dimensions:
Lifetime Warranty
Twin 2-stage 5.7” motors
Ball float
Demand pump 150 psi
150”
Stainless steel, single bend, twin tip
82 lbs.
26.5H x 18W x 28.75L (inches)
TROUBLE SHOOTING:
IF THIS OCCURS CHECK THIS
NO SPRAY
PUMP DOES NOT RUN
Solution tank is empty.
Clogged spray tip.
Pump not running.
Valve on wand not operating
No power to pump. Test the switch.
Test the pump motor
Debris plugging cleaning tool or vacuum hose.
Drain gate is not completely closed, or seals are damaged.
Vacuum lid is loose or gasket is damaged.
No power to vacuum motor. Test the switch. Test the vacuum motor.
LOW SUCTION
NO SUCTION
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208-772-0573 •800-257-7982 •FAX: [phone]
Coeur d’Alene, Idaho
VISIT US AT: http://www.usproducts.com
NOTES:
HP150-C
EXTRACTOR
120V
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