UFO IP-04 Specification sheet

PRODUCT USER GUIDE
IP-04 Weatherproof Enclosure
PLEASE READ THIS USER GUIDE BEFORE INSTALLING, OPERATING
OR PERFORMING MAINTENANCE ON THE ENCLOSURE.
Rev: C1

INTRODUCTION
IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
2
Thank you for purchasing this UFO weatherproof enclosure which is fitted with an LED light
source unit.
To ensure the enclosure is mounted and connected correctly please read this user guide before
installing and operating or performing any maintenance on the enclosure. To ensure that the
light source within the enclosure is set up optimally and gives a long service life, please read the
light source user guide supplied with the enclosure before installing operating or performing
any maintenance on the unit.
Please keep both these guides for future reference.
This user guide is laid out in 3 sections:
Introduction - information on the enclosure and its light source.
Installation - details on how to install and power up the enclosure
(supplements the light source guide).
Maintenance - maintenance log, troubleshooting guide, technical specification.
IMPORTANT
This product must be installed in accordance with the applicable installation code, by a person
familiar with the construction and operation of the product, and the hazards involved. When
used in the USA or Canada, cables connected to this enclosure must be UL listed and not only
suitable for functional purposes but also for the environment/location in which the enclosure is
installed.
Type Y Attachment: If the external flexible cable or cord of this luminaire or associated
PSU/driver is damaged, it shall be exclusively replaced by the manufacturer or his service agent
or a similar qualified person to avoid a hazard.
Location: This enclosure must be located out of direct sunlight and away from areas prone to
flooding.
Circulation: It is imperative that a gap of at least 300mm is le around the unit and it is located
away from any other heat source. This is to allow air to circulate and prevent overheating. The
location must have free ventilation and must not have an ambient temperature higher than
that specified for the unit.
Mounting: This enclosure should be fixed upright to a vertical surface only, with suicient gap
at the front to allow the enclosure lid to be opened the full 130° for internal access.
Seal Integrity: Always close and secure the enclosure door aer access.

MODEL VARIATIONS
The UFO IP-04 enclosure is available in two power source variants:
1. DC supply (48V DC) denoted by the model number having the suix DC. Only Comet is
available in a DC version. This version has the light source DC PSU mounted remotely external
to the enclosure and the unit is powered from the DC supply to a terminal block inside the en-
closure. For this version, the PSU can be supplied by UFO or the customer. For the USA and
Canada, if supplied by the customer the PSU must be UL listed and not only suitable in terms of
correct voltage and wattage but also suitable for the environment/location in which the PSU is
to be installed.
2. Mains supply (240V 50 Hz) denoted by the model number having the suix AC. For Comet this
version has the light source 48V DC PSU mounted inside the enclosure. Because Quasar is only
mains powered, only a mains supply version is available. For this enclosure version, the unit is
powered from a mains supply to a fused terminal block inside the enclosure.
Four IP-03 enclosure variants are shown in the examples on the followng pages.
Figures 1 and 2 are schematics of the 48V light source version using a UFO Comet light source as
an example. For DC supply voltages more than 12V a DC-to-DC converter is used to power the
12V DC fan.
Figure 3 is a schematics of the Quasar AC (mains) powered light source.
INTRODUCTION
3
UFO LIGHTING

INTRODUCTION
FIGURE 1- AC SCHEMATIC USING COMET LIGHT SOURCE
IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
4

INTRODUCTION
FIGURE 2- 24VDC SCHEMATIC USING COMET LIGHT SOURCE
5
UFO LIGHTING

INTRODUCTION
FIGURE 3- AC SCHEMATIC USING QUASAR LIGHT SOURCE
IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
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INTRODUCTION
7
UFO LIGHTING
DIMENSIONS
Note that dimensions are shown in mm.

MODEL INFORMATION
INTRODUCTION
8IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
COMET PRODUCT CODES
Ordering Code Control Opons Power Variant Total Power
UFO IP04COM50DMXAC Manual, DMX, 010V, 110V 240VAC 50Hz 60W
UFO IP04COM50DMXDC Manual, DMX, 010V, 110V 48V DC 60W
UFO IP04COM50DMXDAC As above + Dali with
interface 240VAC 50Hz 60W
UFO IP04COM50DMXDDC As above + Dali with
interface 48V DC 60W
Ordering Code Control Opons Power Variant Total Power
UFO IP04QUACT180XAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT290XAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT180EAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT290EAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
CT1 in product code is used to designate white colour temperature @ 80CRI - 30 (3000K), 40 (4000K),
50 (5000K), 57 (5700K) or 65 (6500K)
CT2 in product code is used to designate white colour temperature @ 90CRI - 30 (3000K), 40 (4000K),
50 (5000K) or 57 (5700K)
QUASAR WHITE LIGHT PRODUCT CODES

INTRODUCTION
5
UFO LIGHTING 9
Ordering Code Control Opons Power Variant Total Power
UFO IP04QUACT180CAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT290CAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT180TAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT290TAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT180CFAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
UFO IP04QUACT290CFAC Manual, DMX, 010V, 110V 240VAC 50Hz 150W
COMET PRODUCT CODES
CT1 in product code is used to designate white colour temperature @ 80CRI - 30 (3000K), 40 (4000K),
50 (5000K), 57 (5700K) or 65 (6500K)
CT2 in product code is used to designate white colour temperature @ 90CRI - 30 (3000K), 40 (4000K),
50 (5000K) or 57 (5700K)

INSTALLATION
10 IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
MOUNTING THE ENCLOSURE
The IP55 certification of these weatherproof enclosures is only valid if the enclosure is
wall mounted in the orientation detailed below.
The enclosure must be located out of direct sunlight and there must be a minimum of
300mm (12”) of space around all sides to allow for air circulation and to prevent
overheating.
Mounting the enclosure in any other way will invalidate the IP rating and the product
warranty.
UFO will accept no responsibility for any loss or damage that occurs due to incorrect
mounting.

INSTALLATION
11
UFO LIGHTING
MOUNTING THE ENCLOSURE
The diagram below shows the mounting hole positions on the rear face of the enclosure.
Mount as follows:
1. Support the enclosure against the mounting surface and use a spirit level to ensure
that it is level. As detailed opposite, the glands must be facing downwards.
2. Mark the 4 mounting hole positions and remove the enclosure from the surface.
3. Choose appropriate fixings for the surface that the enclosure is being mounted to. Note
that unless UFO are installing the unit then we do not supply fixings. This is due to the
large variance of surface types the enclosure may be mounted to.
4. Follow the instructions for the chosen fixings and use them to secure the enclosure to
the mounting surface.
Outside/Rear
of enclosure
MOUNTING THE REMOTE PSU
For remote DC enclosures (suix
DC) the remote PSU should be
mounted in a suitable location
considering the following to
minimise voltage drop between
PSU and enclosure:
1. Distance between PSU and
enclosure.
2. Size (AWG) of interconnecting DC
cable between PSU and enclosure.
NOTE: Maximum distance of 10m of
interconnecting cable based on a
minimum cable size of 16AWG.

INSTALLATION
12 IP-04 WEATHERPROOF ENCLOSURE USER GUIDE
CONNECTION - FOR DIRECT MAINS OPERATION (AC SUFFIX MODELS)
There may up to three connections required via the appropriate gland:
1. The fibre harness.
2. The DMX or 0-10V cables for any light sources with that control functionality
3. Mains supply cable.
The fibre harness should be connected first. Loosen the fibre optic gland in the gland
plate and carefully feed the harness through the gland, insert the common end connector
into the light source aperture and tighten the locking screw to hold it in place. Ensure
the fibre optic connector is fully inserted into the aperture before tightening the gland to
create a seal. Do not overtighten the nylon gland. Never run the luminaire with the fibre
optic harness out of the aperture.
Loosen the gland for the DMX or 0-10V cables and feed the cables carefully through the
gland leaving suicient slack inside the enclosure to reach the back of the light source.
Tighten the gland and fit RJ45 or XLR connectors to the cables as detailed in the light
source user guide. Plug the cables into the light source.
Loosen the gland for the mains cable and feed the cable carefully through the gland
leaving suicient slack inside the enclosure to reach the fused terminal block. Prepare
the cable end and wires for connection allowing suicient bare conductor to enter the
terminal fully.
Connect the incoming wires as follows:
• Green to earth
• Black to Live
• White to Neutral

INSTALLATION
13
UFO LIGHTING
CONNECTION - FOR REMOTE DC OPERATION (DC SUFFIX MODELS)
There may up to three connections required to be connected via the appropriate gland:
1. The fibre harness.
2. The DMX or 0-10V cables for any light sources with that control functionality
3. DC supply cable to the enclosure.
The fibre harness should be connected first. Loosen the fibre optic gland in the gland
plate and carefully feed the harness through the gland, insert the common end connector
into the light source aperture and tighten the locking screw to hold it in place. Ensure
the fibre optic connector is fully inserted into the aperture before tightening the gland to
create a seal. Do not overtighten the nylon gland. Never run the luminaire with the fibre
optic harness out of the aperture.
Loosen the gland for the DMX or 0-10V cables and feed the cables carefully through the
gland leaving suicient slack inside the enclosure to reach the back of the light source.
Tighten the gland and fit RJ45 or XLR connectors to the cables as detailed in the light
source user guide. Plug the cables into the light source.
Loosen the gland for the DC cable and feed the cable carefully through the gland leaving
suicient slack inside the enclosure to reach the terminal block. Prepare the cable end
and wires for connection allowing suicient bare conductor to enter the terminal fully.
Connect the incoming wires as follows:
• Red to DC positive
• Black to DC negative
COMPLETING THE CONNECTIONS AND POWERING UP
Once all the connections have been made as detailed in the Installation section of this
user guide and the same corresponding section of the light source user guide, connect
mains power to the enclosure (AC version) or the remote PSU (DC version). If no light is
produced consult the TROUBLESHOOTING section in this manual and the light source
manual.

INSTALLATION
16
Problem Probable Cause Possible Soluon
AC & DC enclosure
model. Unit is dead
– no light output
power indicator on
PSU is out
Mains supply offCheck supply and reinstate
Loose connector(s) Check all required plugs and sockets are fully mated
Blown fuse or circuit tripped Check fuse/trip & replace/reset if necessary. If
problem persists, isolate mains and contact UFO
AC & DC enclosure
model. Unit is dead
– no light output,
power indicator on
PSU is lit
Light source not connected correctly Refer to Troubleshoong secon in
light source user guide
Light source not set up correctly Refer to Operaon secon in light source user guide
DC enclosure model.
Unit is dead – no
light output, power
indicator on PSU is
lit
Voltage drop in DC cable too great
Check DC output at PSU and at terminal block
in the enclosure. Increase size of cable or
mount PSU closer to the enclosure
Wiring incorrect DC polarity reversed at
the enclosure
Check polarity at the enclosure terminal block.
Rewire the terminal block correctly.
AC & DC enclosure
model – light output
but some control
funcons not
working
Light source not set up correctly Refer to Troubleshoong and Operaon
secon in light source user guide
AC & DC enclosure
model – light output
but enclosure
running hot
Fan dust filters clogged Remove filters and clean.
TROUBLESHOOTING GUIDE
Date Maintenance Undertaken
MAINTENANCE RECORD
Note: A record of all maintenance MUST be kept in the table above, indicating what maintenance
was undertaken and when. This MUST be dated for warranty purposes.
IP-04 WEATHERPROOF ENCLOSURE USER GUIDE

MAINTENANCE
15
UFO LIGHTING
Port Connector Size 30mm
Fibre Type Glass or PMMA
Material & Finish Sheet Steel, RAL7035
Overall Dimensions 500mm x 400mm x 260mm
19.7” x 15.7” x 10.2”
Protecon Category* IP55
Min Ambient Temp. 10°C / 14°F
Max Ambient Temp. 45°C / 113°F
Mains Supply Voltage 240V AC, 50Hz
DC Supply Voltage 48V DC Comet
Quasar is not compable with DC supply
LED Power (Max.) 60W Comet
60W Quasar
Control Opons Comet DMX, Manual, 010V, 110V, Dali
Quasar DMX & Manual, 010V, 110V
TECHNICAL INFORMATION
* Note that the IP protection category only applies when the enclosure is mounted as
specified by UFO - see page 2 for details. Mounting the enclosure in any other way
invalidates the IP rating and the product warranty. UFO will accept no responsibility for
any loss or damage that occurs due to incorrect mounting.



DESIGN SPECIFY BUILD INSTALL
United Kingdom •United States •Germany •Europe •UAE
UFO Licht GmbH
Andreasstraße 20
93059 Regensburg \ Deutschland
[phone]
www.ufo-licht.de
Universal Fiber Optics USA LLC
1749 Northgate Blvd
Sarasota \FL34234 \USA
941-343-8115
www.fiberopticlighting.com
Universal Fibre Optics Ltd
Home Place \Coldstream
TD12 4DT \UK
[phone]
www.ufo.lighting