ujk technology Pocket Hole Jig User manual

Pocket Hole Jig
Ax1 Pocket Hole Jig
Bx 1 Long Torx T20 Pozidrive bit ( Code 503457)
Cx 1 M2 Hex shank step drill bit and ring collar clamp
Step 1 Measure the width of the timber, see picture
above.
Step 2 Line-up the machined groove (a) with the
numbered scale (b) to match the timber thickness.
See the “Drill Guide Block Chart”to set the correct
height. Lock the block in position using the two
threaded locking pins (c).
Step 5 Attach the drill bit to the drill,carefully insert
the drill bit into one of the bushing guide holes,
start the drill, using stage cutting for adequate chip
clearance until the ring collar (C) is flush against the
bushing guide. (See diagrams below) Repeat for
the remaining hole.
A
C
C
B
Step 3 Place the ring collar clamp (C) over step drill
bit shaft, inset the drill bit into the bushing guide
hole, raise the drill bit so it’s (2-3mm) above the
base plate and tighten the ring collar flush against
the bushing guide. DO NOT OVERTIGHTEN!
Step 4 Clamp the timber against the guide block by
pushing the lever handle forward, making sure the
timber is clamped square and firm. If there is too
much pressure or not enough, pull back the lever
handle and rotate the threaded adjuster on the
clamp shaft and try again. Repeat the procedure
until correct. (See diagrams below)
Continues Over...
What’s Included
Operating Instructions
Adjuster
Work bench mounting hole
Lever handle
Base plate
Clamp
Locking Pin
Thickness guide
Guide block
Bushing guide
2-3mm
Code 503726
a
b
c
Timber Thickness USE
13-17mm 12mm
18-23mm 18mm
24-29mm 24mm
30-35mm 30mm
36+mm 36mm
Drill Guide Block Chart
NOTE: SET THE CORDLESS DRILL
TO HIGH SPEED!
3mm Hex key
Base plate C

Step 6 Remove the drilled pocket hole joint from
the jig, see diagram below.
The pocket hole jig can be turned into a
portable pocket hole guide by attaching the
optional portable base plate (F), see instruction
below.
1. Remove the guide block and thickness guides
from the base plate by removing the four Hex
screws.
2. Attach the portable base plate (F) to the
thickness guides with the Hex screws.
DO NOT OVERTIGHTEN! (See diagrams above)
Optional Accessories
Portable Base Option
D
E
E
I
E
F
G
H
E
F
Locate the dust extractor assembly and the two
Hex screws (D). Line up the pre-drilled holes with
the threaded holes to the front of the guide block
and secure with the two Hex screws.
Fitting the dust extractor
Screw Chart
D
1. Line-up the joints, attach the long torx 20 drive
bit (B) into your cordless drill.
2. Set the drill to a LOW torque setting, so as not to
overdrive the screw.
3. Choose the correct screw length for your
application.
4. Place washer head self cutting screws down into
the pocket holes and screw the two joints together.
(See diagram below)
Assembly Suggestions
When assembling we recommend the following:
• A clear work bench
• A workstop (a length of straight timber
clamped to either end will sufce)
B
Washer head self
cutting screw
Pocket hole joint
Pocket hole joint
Pocket hole joint
Thickness guide
Portable
base plate
Dx1
UJK Extractor Outlet for
Pocket Hole Jig with two
Hex screws
Code
503801
Ex1 UJK Technology Face
Clamp
Code
503727
Fx1 UJK Technology Portable
Base Plate
Code
503802
Gx1 UJK Technology Short Torx
T20 Pozidrive bit
Code
503456
Hx1 UJK Technology Alignment
Clamp with quick release
Code
502710
Ix1
UJK Technology M35
Cobalt Quick Change
Shank production bit
Code
507244
UJK Technology is a registered trade mark of
Axminster Tools & Machinery Ltd
ujktechnology.co.uk
Timber Thickness Screw
13-18mm 25mm
19-25mm 30mm
26-30mm 35mm
31-37mm 50mm
38+mm
60mm
Select the correct type of screw.
Fine thread for hard wood, Course thread for
soft wood.