ujk technology 109294 User manual

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Contains four adjustable hinge apertures.
Can be used for hinges between 50mm(2”) - 127mm(5”) x 6.5mm - 35mm.
Comes in two parts for easy storage.
Based on a 2 metre door, the hinge positions are 6” from top; 20” from top; middle; and 9” from
base.
Overall Length of 1815mm (Approx 6’)
Has an end datum stop to control the 3mm gap between the top
of the door and the frame.
Other Equipment required:-
12mm diameter straight cutter (666262).
16mm diameter guide bush.
At least two bradawls (109377) to secure
jig to door/frame.
6.5 - 35mm
Hinge sizes possible
A sliding plate allows hinge
length adjustment.
Engraved marking allows
easy hinge measurement
and setting.
The depth of the
hinge can easily be
set. The hinge sits
in place within the jig
and the depth datum
is adjusted to suit.
The depth datum
butts up against the
door or frame to
control the depth of
the hinge.
A datum end stop
provides accurate
hinge positioning on
the door and frame.
Connecting Plate
Adjustable Hinge Jig
Code 109294
Original Instructions

Adjustable Hinge Jig
The two individual parts assemble together by a
connecting plate. Use the keyhole slot to capture the
head of the screw and pull both parts of the jig together
in the direction shown in the diagram. Tighten the
screw to secure the jig together.
Assemble the 3 pairs of aluminium bushes onto the jig
if not done so already. There are 3 slots within the jig
which they assemble to.
Keyhole slot
1. Adjust the length of the aperture using the
engraved markings.
2. Loosen the screw so that the adjustment plate is
free to slide.
3. Align the leaf of the hinge with ‘0’ as shown in the
photo left.
4. Slide the adjustment plate so that it touches the
edge of the hinge. Tighten the screw to secure the
adjustment plate in place.
5. Repeat this operation for the other 3 hinge
apertures.
: If the length setup was done correctly then
the length of the hinge aperture on the jig should
be 4mm longer than that of the hinge itself. This is
due to the guide bush and cutter offset - please see
diagram below.
NOTE
Adjustment Plate
Screw
Hinge Leaf
Align the edge with ‘0’
2mm
12mm cutter
16mm
Dia bush Adjustment Plate
Jig
2mm
Actual Hinge Size

Adjustable Hinge Jig
1. Loosen the depth datum.
2. Place the knuckle of the hinge in the slot as shown
in the diagram, and push in the direction shown.
3. Move the depth datum so it butts up against the
edge of the hinge.
4. Tighten the depth datum.
5. Repeat this sequence for all three depth datum
bushes.
Depth Datum
Slot
Hinge Knuckle
Push against
edge of slot
1.
2.
3.
4. The end stop hooks over the top of the door and
positions the hinges in the correct place. Make
sure the end stop is pushed against the top of the
door.
5. Make sure all three depth datum bushes are
against the opening face of the door
Lay the door down on its front edge and secure in
position.
Loosen the screw securing the datum end stop and
rotate 90 degrees - as shown in the photo left.
Tighten the screw to secure datum end stop.
Datum
End Stop
Depth Datum
Bush
Jig
Door

Adjustable Hinge Jig
6. Secure the jig to the door with bradawls (not
included) or use the clamp plates provided (Pic.1).
7. Set your router to the depth or slightly deeper than
the hinge (Pic.2) - refer to your router manual for
instructions on how to do this.
8. Continue to rout the three apertures into the door.
9. Remove the bradawls and the jig from the door.
10 Chisel the corners of the recess to fit the hinge.
UJK Corner Chisel shown in picture (103864) (Pic.3).
11. Loosen the screw which secures the end stop.
12. Turn the end stop back 90 degrees so that it is in
line with the jig. Tighten to secure in place.
13. No further adjustments are needed for the frame.
14. The hinge recesses on the door have to be
mirrored onto the frame. To do this, the side which
was face up when routing the door, has to be faced
against the frame.
15. Butt the jig up inside the frame as shown on the
photo left. The end stop will shift the hinge
recesses down by 3mm - this will give a 3mm gap
between the top of the door and frame.
16. Make sure the depth datum bushes are against the
open side of the frame
16. Locate the bradawls.
17. Continue to rout the recesses for the hinges.
Bradawl
End Stop
Pic.1 Pic.2 Pic.3
Adjustable Hinge Jig
6. Secure the jig to the door with bradawls (not
included) or use the clamp plates provided (Pic.1).
7. Set your router to the depth or slightly deeper than
the hinge (Pic.2) - refer to your router manual for
instructions on how to do this.
8. Continue to rout the three apertures into the door.
9. Remove the bradawls and the jig from the door.
10 Chisel the corners of the recess to fit the hinge.
UJK Corner Chisel shown in picture (103864) (Pic.3).
11. Loosen the screw which secures the end stop.
12. Turn the end stop back 90 degrees so that it is in
line with the jig. Tighten to secure in place.
13. No further adjustments are needed for the frame.
14. The hinge recesses on the door have to be
mirrored onto the frame. To do this, the side which
was face up when routing the door, has to be faced
against the frame.
15. Butt the jig up inside the frame as shown on the
photo left. The end stop will shift the hinge
recesses down by 3mm - this will give a 3mm gap
between the top of the door and frame.
16. Make sure the depth datum bushes are against the
open side of the frame
16. Locate the bradawls.
17. Continue to rout the recesses for the hinges.
End Stop
Bradawl
Pic.1
Pic.3Pic.2