Ultraflo 200 Series User manual

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INSTALLATIONAND
OPERATIONMANUAL
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Electric
Quarter‐TurnActuators
2013.01
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200SERIES
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200SeriesElectricActuatorUltrafloCorporation|2013.01
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INDEX
OVERVIEW..............................................................................................................................................1
IMPORTANTNOTICES.............................................................................................................................2
STANDARDMOUNTING..........................................................................................................................3
SPECIFICATION.......................................................................................................................................4
STORAGEINFORMATION........................................................................................................................6
LUBRICATION..........................................................................................................................................6
INSTALLATION.........................................................................................................................................7
WIRINGDIAGRAM..................................................................................................................................8
201 12V,24VDCOn‐OffController201E2CXXXX(12VDC)201E2HXXXX(24VDC)......................9
20112V,24VACOn‐OffController201E2JXXXX(12VAC)201E2BXXXX(24VAC)..............................10
201110V,220VAC1‐phaseOn‐OffController,30%dutycycle......................................................11
201 110V,220VAC1‐PhaseOn‐OffController,75%dutycycle......................................................12
201110V,220VAC1‐PhaseOn‐OffController,30%dutycycle,couplingwiring............................13
20112V,24VAC/DCCurrentPositionTransmitter.........................................................................14
201110V,220VAC1‐phaseCurrentPositionTransmitter.............................................................15
20112V,24VDCModulatingController........................................................................................16
20112V,24VACModulatingController........................................................................................17
201110V,220VAC1‐PhaseModulatingController.......................................................................18
202~20612VDC/24VDCOn‐OffController..................................................................................................19
202~20612VAC/24VACOn‐OffController...................................................................................................20
207~21012VDCOn‐OffController..............................................................................................................21
202~212110V,220VAC1‐PhaseOn‐OffController,30%dutycycle............................................................22
202~212110V,220VAC1‐PhaseOn‐OffController,30%dutycycle,couplingwiring....................................23
202~212220V,380V,440VAC3‐PhaseOn‐OffController............................................................................24
202~208110V,220VAC1‐PhaseOn‐OffController,75%dutycycle..........................................................25
210~212110VAC1‐PhaseOn‐OffController,50%dutycycle.....................................................................26
210~212220VAC1‐PhaseOn‐OffController,50%dutycycle.....................................................................27
202~212110V,220VAC1‐phaseCurrentPositionTransmitter....................................................................28
202~212220V,380V,440VAC3‐phaseCurrentPositionTransmitter............................................................29
202~20612VDCModulatingController.......................................................................................................30
202~21224VDCModulatingController.........................................................................................................30
202~20612VACModulatingController.....................................................................................................31
202~21224VACModulatingController.........................................................................................................31
202~208110V,220VAC1‐PhaseModulatingController,30%dutycycle......................................................32
202~212220V,380V,440VAC3‐PhaseModulatingController......................................................................33
202~208110V,220VAC1‐PhaseModulatingController,75%dutycycle......................................................34

200SeriesElectricActuatorUltrafloCorporation|2013.01
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210~212110VAC1‐PhaseModulatingController,50%dutycycle................................................................35
210~212220VAC1‐PhaseModulatingController,50%dutycycle................................................................36
202~212110V,220VAC1‐PhaseOn‐OffController,LocalControlUnit.......................................................37
202~212220V,380V,440VAC3‐PhaseOn‐offController,LocalControlUnit..............................................38
202~208110V,220VAC1‐PhaseModulatingController,LocalControlUnit,30%dutycycle.....................39
202~208110V,220VAC1‐PhaseModulatingController,LocalControlUnit,75%dutycycle.....................40
210~212110VAC1‐PhaseModulatingController,LocalControlUnit,50%dutycycle................................41
210~212220VAC1‐PhaseModulatingController,LocalControlUnit,50%dutycycle..................................42
202~212110V,220VAC1‐PhaseOn‐offController,LocalControlUnit,CurrentPositionTransmitter...........43
202~212220V,380V,440VAC3‐PhaseOn‐offController,LocalControlUnit,CurrentPositionTransmitter,30%
dutycycle....................................................................................................................................44
201~OM‐13 110V,220VAC1‐PhaseSameSwitchCouplingWiring................................................................45
ADJUSTMENT–TravelCam&LimitSwitches......................................................................................46
ADJUSTMENT–MechanicalStops.......................................................................................................49
ADJUSTMENT–ModulatingControlBoard.........................................................................................50
TROUBLESHOOTING............................................................................................................................55
WARRANTY...........................................................................................................................................57
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200SeriesElectricActuatorUltrafloCorporation|2013.01
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1
OVERVIEW
Ultrafloelectricquarter‐turnactuatorsofferarangeof443lb.in(50Nm)to30,991
lb.in(4500Nm)torque.Productdesignisbasedonaself‐lockingwormdriveprincipal,which
providesforasmoothrunning,dependable,robustdrivesystem.AllmodelsareISO5211compliant,
haveavisualpositionindicatorontopofactuatorcoverandmanualoverride.Themanual
operationisanon‐clutchdesignthatcanbeoperatedwithoutanylever,clutchorbrakeuponpower
outage.
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Features
30%dutycycleatambienttemperatureandratedtorque.
Self‐lockinggearing.
Built‐inthermalprotectionpreventsmotorburnout.ACmotoris125°C(257°F) and90°C
(194°F) forDCmotor.(The75%dutycycleactuatorusesDCmotor.)
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ModelMaxTorque Weight ManualOverride
N.mlb.inKglb
20150 443 2 4.41 HexKeyDrive
20290 797 11 24.25 Hand‐wheel
203150 1328 11 24.25 Hand‐wheel
204400 3542 20 44.09 Hand‐wheel
206650 5756 20 44.09 Hand‐wheel
2071000 8855 32 70.55 Hand‐wheel
2081500 13282 32 70.55 Hand‐wheel
2102500 22137 71 156.53 Hand‐wheel
2123500 30991 72 158.73 Hand‐wheel
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200SeriesElectricActuatorUltrafloCorporation|2013.01
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2
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IMPORTANT NOTICES
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CAUTION:
Forthe3‐Phaseon‐offcontrolleractuator,pleaseusethehand‐wheelto
turntheactuatorto45degreebeforetest.**Ifthemotoroperatesbackwards,
pleasechangeanytwoofthethreepowersupplyleads.(markedU,V,Winthe
wiringdiagrams)

a. Checkforcorrectvoltagepriortowiring.
b. Turnpoweroffbeforeservicingorformaintenancepurpose.
c. Usesealanttosealconduitconnectionsafterwiringtopreventdustorwatercontamination.
d. Theangleofelectricactuatorinstallationmustbebetween0~180degree.Donotinstallupside
downorbelowhorizontal.
e. Whenmorethanoneelectricactuatorneededtooperatesimultaneously,pleaseconnectwith
theindividualcables.
f. PleaseconnectthegroundwiretoPEinsidetheelectricactuator.
g. Thewarrantyperiodisoneyear.
h. Notintendedforvacuumspacesandavoidinstallingnearexplosiveatmospheres.
i. Thestandardactuatoris30%dutycyclewithanoptionalfor75%dutycycle.Avoidexceeding
therateddutycycle.
j. Toavoidfunctionalfailurecausedbystaticdonottouchanycomponentsontheboardswith
metaltoolsorbarehands.
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DutyCycle–compliancetoIECstandard

"Dutycycle"meansthestartingfrequency.
Theformula:RunningTime÷(Runningtime+RestTime)×100%=dutycycle
Rest Time = Running Time ×(1- duty cycle) ÷duty cycle
Forexample：Therunningtimefor202is15seconds.
30%dutycycle15×[(1–30%)/30%]=35Theresttimewillbe35secs.
75%dutycycle15×[(1–75%)/75%]=5Theresttimewillbe5secs.
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Ifthedutycycleishigher,theresttimewillbeshorterwhichmeansthestartingfrequencycanbe
higher.
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200Series
E


STAN
D

201
202-203
204-206
207-208
210 - 21
2
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Model
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2.76 BC
(
M8x
2.7
6
2.76 BC
(
M8 x
2.7
6
4.02 BC
(
M10
x
4.0
2
4.92 BC
(
M12
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4.9
2
6.50 BC
(
M2
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(
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4
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(
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2
35
(
F16)
0
0
75
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haft
inch
m
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0.67
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2
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0.87
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1.38
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2.95 1
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Depth
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


N
N
N
10 x 10
12 ×10
a
tion|2013
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N
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0.39×0.39
0.47×0.3
9
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

9

200SeriesElectricActuatorUltrafloCorporation|2013.01
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4
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SPECIFICATION
12V/24V
Model
No.
MaxTorqueSpeed
(90°)
Motor
Power
12VDC/AC24VDC/AC
Nm lb-in RunStartLockRunStartLock
20150 443 20s10W1.3A 1.5A 2.8A 0.8A0.9A 1.6A
20290 797 15s40W3.4A 5.2A 16.5A 2.2A4.5A 14.5A
203150 1328 22s40W4.4A 4.9A 16.5A 2.4A5.0A 14.5A
204400 3542 16s80W 16.1A 16.1A 33.0A 8.5A9.2A 30.0A
206650 5756 28s80W 12.3A 12.5A 33.0A 7.0A8.5A 30.0A
2071000 8855 46s80W 6.8A7.8A 30.0A
2081500 13282 46s80W 25A 26A 59A 8.1A8.0A 30.0A
2102500 22137 58s80W 28A 60A 59A 11.8A11.0A 26.0A
2123500 30991 58s220W 17.8A12.0A 33.0A

SinglePhase
Model
No.
MaxTorqueSpeed
(90°)Motor
Power
110VCurrent220V‐240VCurrent
Nm lb-in
60Hz50Hz RunStartLockRunStartLock
20150 443 20s24s10W 0.6A 0.6A 0.7A 0.3A0.4A 0.5A
20290 797 15s17s40W 1.0A 1.8A 1.6A 0.5A0.8A 0.9A
203150 1328 22s26s40W 1.2A 1.8A 1.6A 1.0A1.2A 0.9A
204400 3542 16s18s80W 1.9A 3.8A 3.6A 1.1A2.0A 2.2A
206650 5756 28s31s80W 2.1A 3.8A 3.6A 1.1A2.0A 2.2A
2071000 8855 46s55s120W 3.1A 8.5A 9.0A 1.4A4.1A 5.0A
2081500 13282 46s55s120W 3.3A 9.0A 9.0A 1.6A4.4A 5.0A
2102500 22137 58s70s180W 4.0A 6.5A 5.9A 2.3A4.0A 3.6A
2123500 30991 58s70s220W 4.0A 8.0A 7.5A 2.4A4.4A 4.8A

200SeriesElectricActuatorUltrafloCorporation|2013.01
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5
SPECIFICATION
ThreePhase
Model
No.
MaxTorqueSpeed(90°)Motor
Power
220VCurrent380VCurrent440VCurrent
Nm lb-in 60Hz50HzRun Start Lock Run Start LockRunStart Lock
201- ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐ ‐
20290 797 15s17s40W0.8A 1.4A 1.5A 0.4A 0.7A 0.7A0.4A0.9A 0.6A
203150 1328 22s26s40W0.8A 1.4A 1.5A 0.4A 0.7A 0.7A0.4A0.9A 0.6A
204400 3542 16s18s80W1.0A 1.8A 2.3A 0.7A 1.3A 1.5A0.6A1.4A 1.4A
206650 5756 28s31s80W1.0A 1.8A 2.3A 0.7A 1.3A 1.5A0.6A1.4A 1.4A
2071000 8855 46s55s120W 0.9A 2.0A 2.2A 0.7A 1.2A 1.4A0.5A1.3A 1.3A
2081500 13282 46s55s120W 1.0A 2.4A 2.6A 0.7A 1.5A 1.5A0.6A1.2A 1.2A
2102500 22137 58s70s180W 1.3A 3.4A 3.9A 0.7A 2.0A 2.4A0.7A2.0A 2.2A
2123500 30991 58s70s220W 1.5A 4.8A 5.4A 0.9A 2.5A 2.5A0.8A2.6A 2.4A
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Note:
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Run:FullLoadAmpere
Lock:LockedRotorAmpere
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200SeriesElectricActuatorUltrafloCorporation|2013.01
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6
STORAGE INFORMATION
Receiving/Inspection
Carefullyinspectforshippingdamage.Damagetotheshippingcartonisusuallyagoodindication
thatithasbeenmishandledinshipping.Reportalldamageimmediatelytothefreightcarrierand
yourdistributor.
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Unpacktheproductandinformationpackettakingcaretosavetheshippingcartonandanypacking
materialshouldreturnbenecessary.Verifythattheitemonthepackinglistorbillofladingagrees
withyourowndocumentation.
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Storage
Ifyouractuatorcannotbeinstalledimmediatelystoreitinadryplace,itmustbeprotectedfrom
excessmoisture,dust,andweather,untilyouarereadytoconnectincomingcables.
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Iftheactuatorhastobeinstalledbutcannotbeconnected,pleasedon’tremovetheplasticcable
entryplugs.Whentheactuatorhastobeconnecteditisrecommendedtoreplacewithsuitable
water‐proofplugshavetoIPprotection.
LUBRICATION
Thegeartrainhasbeenpermanentlylubricatedatthefactory.
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200SeriesElectricActuatorUltrafloCorporation|2013.01
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7
INSTALLATION
a. Beforemountingactuator,verifythatthetorquerequirementislessthantheoutputtorqueof
theactuator.(Thesuggestedsafetyfactoris1.3)
Forexample：
Ifthemaximumtorqueof5”valveis70Nm.80×1.3(safetyfactor)＝104
104Nm＜150Nm(203)OK!
104Nm ＞90Nm(202)NO!
b. Checkthattheoutputshaftadaptorfitsthestemofthevalvebeforeinsertingintoactuator.
c. Insertoutputshaftadaptorintoactuator.Makesureitfitsproperly.
d. Determinethatactuatorposition,openorclosed,matchespositionofequipmentwithwhichit
istobemounted.Usemanualoverridetochangeposition,ifnecessary.
e. Checkagainthatthevalveandactuatorareinthesameposition.
f. Installmountinghardwareonthevalveormountonthevalvedirectly,mountactuatortovalve
securelytightenallboltsandscrewsonceactuatorscrewshavebeenstarted.
g. Removeactuatorcover.
CAUTION:Besurepowerisoffatthemainpowerbox.
h. Wireactuatorusingthewiringdiagraminsidecover.
CAUTION:Forthe3‐Phaseon‐offcontrolleractuator,pleaseusethehand‐wheeltoturnthe
actuatorto45degreebeforetest.Iftheoperatingdirectionisbackwards,pleasechange
anytwoofthepowersupplyleads(indicatedasU,V,Wonthewiringdiagrams.
i. Turnonpowertoactuator.
CAUTION:Useextremecautionastherearelivecircuitsthatcouldcauseelectricalshockor
death.
j. Determineifitisneededtocalibratethefully‐openorfully‐closedpositionoftheactuator.
Refertothepage47~49tosetthefully‐openorfully‐closedpositionandmechanicalstops.
k. Iftheactuatorismodulatingtype,refertopage51‐55tosetthefunctions.
CAUTION:Turnpoweroffbeforechanginganysettings.
l. Replacecoverandsecurecoverscrews.
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