UltraGauge EM plus Guide

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Page 1/63 UltraGauge™ EM User Manual www.ultra-gauge.com
UltraGauge EM plus
INSTALLATION
&
OPERATION
Document Version 1.00
for
Hardware version EM1.4c
(or greater)
For UltraGauge with a date version of 3/1/2019 or later
MENU UltraGauge Setup .. Version
EM Plus 1.4c

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Page 2/63 UltraGauge™ EM User Manual www.ultra-gauge.com
WARNINGS
Information in this document is subject to change without notice. Ultra-Gauge.com reserves the right to change or improve its products
and to make changes in the content without obligation to notify any person or organization of such changes, additions or improvements.
Always visit Ultra-Gauge.com for the latest updates concerning the installation, use and operation of this product.
Failure to avoid the following potentially hazardous situations can result in an accident or
collision resulting in death or serious injury
INSTALLATION WARNINGS
When installing UltraGauge in your vehicle, place UltraGauge so that it does not obstruct the driver’s view of the road or ability
to operate the vehicle.
Extreme care must be taken when routing the OBD II cable. Avoid routing and installing in such a fashion that the cable can
interfere with any of the foot controls, steering wheel, or other vehicle controls, or represent an entry or exit hazard to the driver.
Always secure excess or loose cable so that feet and hands do not become entangled.
The windshield mount or Velcro mount may not stay attached under all conditions. Do not mount UltraGauge where it will
become a distraction or hazard should it become detached.
Do not mount UltraGauge in an area that may interfere with the deployment of airbags. Consult your vehicles owner’s manual.
UltraGauge in rare circumstances may impair select vehicle systems. See the Forced Protocol section for more information and
resolution.
Tightening the windshield mount locking ring will result in increased force necessary to adjust the position of UltraGauge and if
over tightened may result in damage. The ring should be adjusted so that the ball swivel offers a very slight resistance to
movement.
OPERATION WARNINGS
Never attempt to operate UltraGauge controls while the vehicle is moving. Not only is this extremely hazardous, UltraGauge
stops performing mileage, distance and other calculations while the menu system is active.
Never become distracted by UltraGauge while driving.
Liability
The use of UltraGauge is at your own risk. Ultra-Gauge.com shall in no event be liable for any damages, whether direct or indirect,
special or general, consequential or incidental, arising from any loss claimed as a result of the use of UltraGauge.
Battery Warning
This product contains no batteries
Fuse Warning
This product is equipped with a fuse. The fuse is integrated in the male OBD-II connector and cannot be accessed or replaced.
This fuse provides protection against potential short-circuit conditions within UltraGauge and short-circuits introduced into the
cable.
!
WARNING
!

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Page 3/63 UltraGauge™ EM User Manual www.ultra-gauge.com
Display Cleaning
The display has a polarizing film over the glass. This film is very easily scratched and damaged.
UltraGauge is shipped with a protective plastic film over the display to keep it clean. Many opt to leave the protective plastic film in
place to protect the display.
Unless the display is very dirty, avoid cleaning the display
The display can be cleaned, but requires extreme caution. We recommend a mild soap or 90% isopropyl alcohol as the cleaning agent.
Isopropyl alcohol has the advantage that it evaporates quickly and leaves no film behind. Only use a very soft cleaning tissue such as
toilet paper or facial tissue such as Kleenex. Use very light pressure when cleaning. Such soft tissue tends to leave fibrous debris
clinging to the display. Use a clean micro fiber cloth to lightly dust the surface. While dusting the surface blow against the surface to
wisk away the debris.
!
WARNING
!
!
WARNING
!

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Page 4/63 UltraGauge™ EM User Manual www.ultra-gauge.com
Windshield Mounting Legal Notice
Some State laws and ordinances prohibit mounting devices to the windshield or any areas that obstruct visibility. It is the user’s
responsibility to check state and local laws and ordinances before mounting UltraGauge to insure compliance with all applicable
laws and ordinances. Where the windshield mount is prohibited, the Velcro mount can be used to mount UltraGauge in an area
compliant with applicable laws and ordinances.
FCC Compliance
This device complies with part 15 of the FCC rules
Rights and Obligations
The software contained in UltraGauge may not be copied, transferred or disassembled and used in part or in whole. The artwork used in
the generation of UltraGauge electrical circuitry may not be replicated in part or in whole without express written permission from Ultra-
Gauge.com, Inc.
Limited Warranty
UltraGauge is warranted to be free from defects in materials and workmanship for one year and the mounts for 6 months from the date of
purchase. Within this period, Ultra-Gauge.com will, at its sole option, repair or replace any components that fail in normal use. Such
repairs or replacement will be made at no charge to the customer for parts and labor, provided that the customer shall be responsible for
transportation costs. This warranty does not apply to the following:
Cosmetic damage, such as scratches, cracks, nicks and dents
Damaged resulting from an impact or fall
Damage to control keys as a result of shearing or impacting the key stems
Damage to the OBDII cable such as cuts, slices, or crushed areas.
Damage caused by accident, misuse, abuse, water, flood, fire or acts of nature
Damage resulting from exceeding the temperature limits of -20F to 160F. Do not leave UltraGauge exposed to extreme dash
temperatures on hot days. Remove UltraGauge from the dash when leaving the vehicle or use a sun shade protector.
Damaged caused by attempted service by an unauthorized person
Damaged caused by disassembly
Damaged caused by modifications
Damage caused by attachment to a vehicle that is not 12 volt OBD-II compliant
Damage from reverse polarity battery, battery charger, jumper cables, etc.
Damage to the windshield mount caused by forcing.
Damage to the windshield mounting bracket or UltraGauge caused by attempting to adjust the windshield mount’s flexible neck
by grasping UltraGauge or the mounting bracket, rather than the neck itself
Damage to the mounting bracket caused by forcing the bracket on to a mount. See mount install instructions.
Damage to the mounting bracket or Ultragauge as a result of over tightening the windshield mount locking ring. The windshield
mount locking ring should be adjusted so that the ball swivel offers a very slight resistance to movement.
Mount adhesives. As the adhesives performance is subject to following the instructions found on the mounting page, it is
beyond the influence of UltraGauge.com and is not warrantied.
This product is intended as a supplement to existing vehicle gauges and should not be used in a capacity for which it was not intended.
Ultra-Gauge.com makes no warranty to the accuracy of gauges.
Ultra-Gauge.com retains the right to repair or replace, with a new or refurbished product, or offer a full refund.
To request warranty service, please create a support ticket here: http://ultra-gauge.com/customer_support

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Page 5/63 UltraGauge™ EM User Manual www.ultra-gauge.com
UltraGauge EM Table of Contents
............................................................................................................................................................... 2
WARNINGS
............................................................................................................................. 2
INSTALLATION WARNINGS
................................................................................................................................... 2
OPERATION WARNINGS
................................................................................................................................................................... 2
Liability
...................................................................................................................................................... 2
Battery Warning
.......................................................................................................................................................... 2
Fuse Warning
..................................................................................................................................................... 3
Display Cleaning
........................................................................................................................ 4
Windshield Mounting Legal Notice
..................................................................................................................................................... 4
FCC Compliance
............................................................................................................................................ 4
Rights and Obligations
.................................................................................................................................................... 4
Limited Warranty
............................................................................................................................................................... 9
Box Contents
................................................................................................................................ 9
UltraGauge™ EM Plus Features
................................................................................................................................................................. 10
Installation
.......................................................................................................................... 10
Detailed Installation instructions
Hook & Loop..................................................................................................................................................... 10
............................................................................................................................................. 11
Windshield Mount
....................................................................................................................... 13
Vertical and Horizontal mounts.
Start-up & Configuration ...................................................................................................................................... 14
Other Setup Considerations .............................................................................................................................. 15
...................................................................................................................................................... 17
INDICATORS
...................................................................................................................................... 17
HEALTH INDICATOR
.......................................................................................................................................... 17
LOOP INDICATOR
.......................................................................................................................................................... 17
Light Sensor
......................................................................................................................................................... 17
CONTROLS
................................................................................................................................................................................... 17
.............................................................................................................................................................. 18
PAGES
.......................................................................................................................... 19
GAUGE ZONE ASSIGNMENT
................................................................................................................................................................... 20
GAUGES
% Engine Load.................................................................................................................................................. 21
Engine Coolant Temperature ............................................................................................................................ 21
Fuel Trim .......................................................................................................................................................... 21
Fuel Pressure..................................................................................................................................................... 22
Intake Pressure (MAP)...................................................................................................................................... 22
RPM .................................................................................................................................................................. 22
MPH / KPH....................................................................................................................................................... 22
Ignition Timing Advance °............................................................................................................................... 22
Intake Air Temperature..................................................................................................................................... 22
Mass Airflow 1 ................................................................................................................................................. 22
Throttle Position................................................................................................................................................ 22
O
2
Sensor Voltage............................................................................................................................................. 22
Distance with Check Engine Light on .............................................................................................................. 23
Fuel Rail Pressure ............................................................................................................................................. 23
Wide O
2
Sensor Output lambda & AFR........................................................................................................... 23

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EGR % Flow Commanded................................................................................................................................ 23
EGR % Error..................................................................................................................................................... 23
Evaporative Purge %......................................................................................................................................... 24
Fuel Level %..................................................................................................................................................... 24
Warm-ups Since Trouble Codes Cleared.......................................................................................................... 24
Distance Since Trouble Codes Cleared............................................................................................................. 24
Evaporative Vapor Pressure.............................................................................................................................. 24
Barometric Pressure.......................................................................................................................................... 24
Catalytic Converter Temperature...................................................................................................................... 24
ECM Battery Voltage ....................................................................................................................................... 24
Load absolute %................................................................................................................................................ 24
AFR Commanded ratio ..................................................................................................................................... 25
Relative Throttle Position %............................................................................................................................. 25
Ambient Air Temperature................................................................................................................................. 25
Accelerator Pedal Position................................................................................................................................ 25
Throttle Position Commanded .......................................................................................................................... 25
Engine Oil Temperature.................................................................................................................................... 25
Exhaust Pressure ............................................................................................................................................... 26
Charge Air Cooler Temperature ....................................................................................................................... 26
Boost Pressure................................................................................................................................................... 26
Boost Pressure2................................................................................................................................................. 26
Mass Air Flow 2................................................................................................................................................ 26
Instantaneous MPG,.......................................................................................................................................... 27
KPL,.................................................................................................................................................................. 27
L/100k............................................................................................................................................................... 27
Average MPG ................................................................................................................................................... 27
Average KPL .................................................................................................................................................... 27
Average L/100k ................................................................................................................................................ 27
Average MPH ................................................................................................................................................... 27
Average KPH .................................................................................................................................................... 27
Distance............................................................................................................................................................. 27
TRIP GAUGES................................................................................................................................................. 28
Fuel Rate ........................................................................................................................................................... 28
Fuel Used .......................................................................................................................................................... 28
Short TRIP GAUGES....................................................................................................................................... 29
Horsepower 1 Kilowatts 1 ................................................................................................................................ 30
Torque 1............................................................................................................................................................ 30
Horsepower 2 Kilowatts 2 ................................................................................................................................ 30
Torque 2............................................................................................................................................................ 30
Fuel Level ......................................................................................................................................................... 31
RUN TIME (General) ....................................................................................................................................... 31
Instantaneous Gallons/Hour Liters/Hour .......................................................................................................... 31
Distance To Empty (DTE) ................................................................................................................................ 32
Time To Empty (TTE)...................................................................................................................................... 32
Volumetric Efficiency % (MAP vehicles only)................................................................................................ 33
UltraGauge Temperature .................................................................................................................................. 33
UltraGauge Battery Voltage ............................................................................................................................. 33
................................................................................................................................................. 34
Gauge/Page Menu ..
..................................................................................................................................................... 34
Select Gauges ..
............................................................................................................................................. 34
Unassign All Gauges

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............................................................................................................................................ 34
Load Default Gauges
.......................................................................................................................................................... 35
Page Settings ..
............................................................................................................................................. 35
Page Display Format
......................................................................................................................................................... 35
Page Enables
................................................................................................................................................ 35
Page Refresh Time
............................................................................................................................................... 35
Auto Page Advance
.................................................................................................................................................... 35
Auto Page Time
................................................................................................................................................ 36
Partial Tank fill up
................................................................................................................................................... 36
Empty Fuel Tank
............................................................................................................................................................. 36
Fuel fill up
............................................................................................................................................... 36
Level Sender Mode
Disabled............................................................................................................................................................ 36
Enabled............................................................................................................................................................. 37
Smart................................................................................................................................................................. 37
............................................................................................................................................ 37
Smart Full Threshold
........................................................................................................................................... 38
Smart Low Threshold
.............................................................................................................................................. 38
Estimate Fuel Level
........................................................................................................................................................... 39
Vehicle Setup..
.............................................................................................................................................. 39
SET ENGINE SIZE
....................................................................................................................................... 39
SET FUEL TANK SIZE
........................................................................................................................................................... 39
Calibration..
Calibrate MPG/Fuel......................................................................................................................................... 39
Reset MPG/Fuel Cal......................................................................................................................................... 40
Calibrate Distance............................................................................................................................................ 40
......................................................................................................................................... 41
VE Enable (MAP only)
........................................................................................................................................... 41
VE RPM (MAP only)
................................................................................................................................................................... 41
More ..
......................................................................................................................................... 41
Set HP1 Max Torque
............................................................................................................................................ 41
Set HP2 Efficiency
....................................................................................................................................................... 42
Force Protocol
................................................................................................................................................... 44
UltraGauge Setup..
.................................................................................................................................................................. 44
Version
.................................................................................................................................................... 44
Save and Restart
........................................................................................................................................... 44
Restore ALL Defaults
.......................................................................................................................................................... 44
Factory Test
..................................................................................................................................................... 45
Compatibility ..
...................................................................................................................................... 45
Power on Detect mode
........................................................................................................................................... 45
Bat High Threshold
...................................................................................................................................... 46
Power off Detect mode
............................................................................................................................................ 47
Bat Low Threshold
............................................................................................................................................... 47
Power off retries
.......................................................................................................................................... 47
KWP/9141 Optimize
........................................................................................................................................... 48
Force MPG Sensor
....................................................................................................................................................... 48
Injector Cutoff

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.............................................................................................................................................. 49
DISPLAY SETTINGS..
............................................................................................................................................... 49
SET Backlite Mode
Fixed:................................................................................................................................................................ 49
Automatic:......................................................................................................................................................... 49
....................................................................................................................................... 49
Backlite Min Brightness
....................................................................................................................................... 50
Backlite Max Brightness
.............................................................................................................................................. 50
Ambient Sensitivity
............................................................................................................................................ 50
Adjust LCD Contrast
.................................................................................................................................................................. 51
ALARMS..
.............................................................................................................................................. 51
Set Gauge Alarms ..
................................................................................................................................................. 51
Alarm siren on/off
................................................................................................................................................... 51
All alarms on/off
.................................................................................................................................................... 51
Alarm siren freq
............................................................................................................................................. 52
Load Default Alarms
................................................................................................................................................ 54
Pending TC Alarm
........................................................................................................................................................ 55
Trouble Codes ..
.............................................................................................................................................. 55
Clear Check Engine
........................................................................................................................................... 55
Engine Trouble Codes
...................................................................................................................................................... 55
Pending Codes
Emissions Readiness................................................................................................................................................. 56
Gas Engine........................................................................................................................................................ 58
Diesel Engine.................................................................................................................................................... 58
Performance.............................................................................................................................................................. 59
................................................................................................................................................................................... 59
........................................................................................................................................................... 60
Miscellaneous
................................................................................................................................................... 60
Units of Measure
....................................................................................................... 60
Using UltraGauge on more than one vehicle.
.................................................................................................................................................... 60
Troubleshooting
........................................................................................................................................................ 61
Specifications
.................................................................................................................................. 61
Document Revision History
.................................................................................................................................... 62
OBDII Compliancy decals
Air to Fuel Ratio (AFR)............................................................................................................................................ 63

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Page 9/63 UltraGauge™ EM User Manual www.ultra-gauge.com
Box Contents
UltraGauge EM v1.4 & OBDII Cable
UltraGauge protective plastic sleeve
Optional: Mount(s)
Optional: Hook & Loop Mount
Mounting bracket – already attached to UltraGauge
Warning insert with link to Website.
UltraGauge™ EM Plus Features
Supports most 1996 and newer OBDII compliant vehicles***
Up to 88 selectable Imperial Gauges
*
Up to 51 additional Metric Gauges*
Emissions Readiness Status
Performance Measurements
UG Battery Voltage
Real time and long term mileage gauges
Distance-To-Empty & Time-to-Empty Gauges
Horsepower and torque gauges
7 pages of gauges for as many as 56 quickly accessible gauges
Each gauge page can be individually configured to display 4, 6, or 8 gauges.
Each gauge page can be enabled or disabled
Auto-Page advance, cycles through gauge pages
Each gauge can be assigned to any page and to multiple pages
The rate at which gauges are updated is configurable
Configurable low and high alarms for every gauge
Audible and Visual Alarms
Alarms may be individually suspended.
Displays both current and pending trouble codes
Clear Check Engine Light and Trouble Codes
Current and pending Trouble Code Alarms
Automatic fuel fill-up detection
**
Oil change and Service Gauges
Trip and short trip Gauges
Health indicator
Internal Temperature sensor that can be monitored and alarmed
Closed and open loop indicator.
Large LCD Display
Display Brightness adjusts automatically to ambient light
Lightweight easy to route OBD II cable
Compact and easily mounted with Velcro or windshield mount
Low power
Retains configuration and accumulated data across power cycles
Automatically detects and turns off display when vehicle is off****
Comprehensive menu system
*
Actual number of gauges supported is vehicle dependent
**
Auto Fill-up detection is not available on all vehicles.
***
Some vehicles may not be OBD-II compliant. Compliance is printed on the emission decal typically located in the engine
compartment. See example compliance decals at the end of this document.

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Page 10/63 UltraGauge™ EM User Manual www.ultra-gauge.com
****
Display will remain on while in the menu system. Always exit the menu system when the ignition is in the OFF position.
Installation
The Basic installations steps are as follows:
1. Choose method of mounting; Custom, Hook & Loop, vertical, horizontal or windshield mount
2. Install the mount
3. Attach UltraGauge to the mount
4. Optionally coil extra cable near UltraGauge to allow UltraGauge to be disconnected from mount and conveniently
configured
5. Route the remainder of the cable such that it is tucked away and does not interfere with vehicle controls, such as steering,
wiper control, transmission shifter, turn signal, foot controls, and does not represent a hazard to vehicle entry or exit.
6. Turn the ignition to the RUN position. (The ignition has four positions: OFF, ACC, RUN & START. You do not need to
start the vehicle)
7. Connect the UltraGauge OBD II connector to the OBD II connector on the vehicle
8. UltraGauge will then determine the vehicle’s protocol and discover the available gauges.
Detailed Installation instructions
Choose method for mounting; Hook & Loop, vertical, horizontal or windshield mount. The Hook & Loop mount has the
advantage that it can be used to attach in areas less visible from outside the vehicle, reducing the risk of vandalism and theft.
The Hook & Loop mount is also less likely to lose attachment over time and is inherently less obstructive.
The windshield mount has the advantage that it typically positions UltraGauge in an area that is closer to the view of the road
and hence potentially represents less interruption to driving concentration. The windshield mount can also be attached to any
smooth surface and is therefore not limited to the windshield.
Hook & Loop
The hook and loop fastener, commonly known as Velcro™, is comprised of two halves, each is 1"x1.5". One half is attached to the back
of UltraGauge, as shown above. The 2nd half is attached to a surface inside the vehicle, such as the dash. The fastener may be used as-is
or trimmed in size or cut in to several pieces. Each half has an adhesive that can be applied to any clean, solid surface. The fastener is
an industrial strength Hook & Loop which can withstand temperatures as high as 250F (121C) without lifting or shearing from the
attached surface.
Width 1"
Length ~1.5"
Thickness mated 0.15"
Color Black
Temperature range -20F - 250F

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Installation:
It is advisable to slightly radius or round the corners with scissors, as shown above. This will reduce the likelihood of lifting
The surface to which the fastener is attached must be clean, dry, and oil and grease free.
Apply only after the surface and the tape have reached a temperature range of 70F to 90F.
Avoid leaving the adhesive exposed for longer than 3 minutes after removing the protective backing.
The adhesive is pressure sensitive. Apply roughly 5lbs of force per square inch for 5 seconds.
After application, and for maximum adhesion, allow the adhesive to set for 1 hour before us
WARNING: Improper application of the Hook & Loop fastener may cause adhesive failure and result in damage to UltraGauge.
Impact damage is not covered by the warranty.
It is also possible to place slugs or washer behind the UP, DOWN and MENU keys such that pressing the front of UltraGauge
depresses the switches, thus effectively converting the switches to the front. Examples can be found on the UltraGauge forum.
Windshield Mount
Before selecting a mounting position, check state and local laws and ordinances to determine permissible mounting locations.
Generally the preferred and optimal location is the left lower corner of the windshield, as this location is the least obstructive,
generally closest to the OBD-II connector of the vehicle, semi-shaded, and is least visible from outside the vehicle. This
location also will not block the use of a windshield sun-shade
.
WARNING:
Do not leave UltraGauge exposed to extreme dash temperatures on hot days. Damage to the LCD can occur.
Remove UltraGauge from the dash when leaving the vehicle or use a sun shade protector.
Locking Ring
:
Over tightening the ring will lock the ball and attempted adjustments to the position of UltraGauge can result
in damage.
1. Before attaching the mount to the windshield, mold the neck of the windshield mount as necessary to the slope of your
windshield and for the desired position of UltraGauge.
Never attempt to mold the neck of the windshield mount by grasping the mounting bracket or UltraGauge.
Damage to UltraGauge and/or the mounting bracket may occur, as the neck while flexible is relatively rigid.
Clean the windshield mounting area. This is crucial as any grease, dust, dirt or moisture will ultimately cause the
attachment to fail. Make sure the surface is completely dry before
proceeding.
Make sure the Windshield Mount locking arm is fully released. Do not force
the arm. There are two release tabs as shown. Grip the release tabs with
your thumb and index finger, and pull the release tabs in the direction of
the arrows imprinted on the release arm. This will release the locking
arm.
Once released, move the locking arm towards the Windshield Mount’s
neck, as shown, to release the suction cup.
WARNING !
!

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OBD-II
With the Windshield Mount’s release arm fully released, press the silicon
base firmly against the windshield, and press the Windshield mount’s
locking arm. It will “click” as it is pressed.
When it has reached the end of its travel it will become resistant to further
movement. Do not attempt to force the locking arm as only a few “clicks”
are necessary and excess force may damage the mount. The windshield
mount should now be firmly attached to the windshield. If not, it is likely
caused by the silicon base not being placed fully flat against the windshield.
Release the locking arm as described above and repeat.
Attach the Bracket to the windshield mount by aligning the large rectangular
opening of the bracket with the matching rectangular structure on the
windshield mount. Slide down to attach. Do not force. Slide until significant
resistance is felt. Note that it may be necessary to rotate the windshield
mount’s head 180 degrees.
Attach the mounting bracket to UltraGauge such that the bracket’s release arm
is at the top as shown in this diagram.
The windshield mount also includes a locking ring which should be only loosely tightened to lock the swivel’s position.
1. Remove and save the twist tie from
the cable. Now that UltraGauge is
mounted, form an 8” diameter loop
with the OBD-II cable near
UltraGauge. This loop will allow
UltraGauge to be removed from the
mount and configured rather than
attempting to configure UltraGauge
while it is held in the mount.
2. Locate the vehicle’s OBD-II connector. This connector is typically found
above the foot controls and below the steering column. See the diagram
below. In rare cases, the connector may be found in a similar location on
the passenger side or even in the vehicle’s console. To determine where
the OBD-II connector is located for your vehicle, please use the following
resource: https://obdclearinghouse.com/#
If your vehicle is not listed, check other like model years.
3. Once the OBD-II connector is located, route the OBD-II cable so that it does not block or interfere with foot controls. The
UltraGauge connector is a right-angle connector. This design limits the connector from protruding into the foot controls

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area. Tuck the cable into gaps between the dash and surrounding structures. Route the cable under the dash such that it
will not hang down into the foot control area. Care should be taken not to route the cable near moving objects, such as
the hood release, emergency brake, brake release, foot controls and associated mechanisms. If appropriate, use the
twist tie to secure any excess cable.
4. Set the ignition to the RUN position, and plug the cable into the vehicle’s OBD-II connector.
Vertical and Horizontal mounts.
The surface to which the fastener is attached must be clean, dry, and oil and grease free. Clean the surface, even if it appears
clean
Apply only after the surface and the adhesive have reached a temperature range of 70F to 90F.
Avoid leaving the adhesive exposed for longer than 3 minutes after removing the protective backing.
The adhesive is pressure sensitive. Apply roughly 5lbs of force per square inch for 5 seconds. Work the surface to ensure all
areas of the adhesive are activated.
After application, and for maximum adhesion, allow the adhesive to set for 1 hour before use.
When attaching the UltraGauge mounting bracket to the mount head, it is not necessary to fully seat the bracket. Slide the
bracket onto the "T" notch until the bracket will no longer slide easily.
Once the bracket is in place, UltraGauge can be snapped into the bracket
.
Once removed from its protective bag, optional mounts cannot be returned for a refund. Because the adhesive performance is
customer installation dependent, the adhesive has no warranty.
Please see the mounting page online for additional details:
http://ultra-gauge.com/ultragauge/support/Mounting_Options.html

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Ave
MPH
MAF
0.00
DTE
Gen
dst
Inst MPG Ave MPG
0.00
0.00
0.00
0.00
0.
0
Start-up & Configuration
When UltraGauge is first attached to the vehicle’s OBD-II connector it is immediately powered, as the vehicle’s OBD-II connector is
always powered. Once connected UltraGauge will begin scanning the interface to determine the vehicle’s protocol. The vehicles
ignition must be in the RUN position in order for UltraGauge to communicate with the vehicle’s Electronic Control Module (ECM).
The ignition must remain in the RUN position during both scanning and gauge discover.
The scanning process typically completes in 1 to 6 seconds. As UltraGauge
scans it continues to print asterisks to the screen. If after 12 seconds
UltraGauge has not found the protocol in use, it is likely that the ignition is not
in the RUN position. If UltraGauge fails to detect the vehicle’s protocol,
UltraGauge will enter a low power mode after 2 minutes. In this mode the
Backlight is turned off. UltraGauge will stay in this mode until either the UP
or DOWN key is pressed.
When UltraGauge successfully determines the vehicle’s protocol, it replaces
“SCANNING” with the identified protoco
l.
The possible Protocols are:
Protocol Manufacturer
J1850 VPM GM & Chrysler
FORD Early Ford
9141 Chrysler & Foreign
KWP 2000 Rare, various
11-bit CAN Most 2008 and newer
29-bit CAN Most 2008 & newer Honda, Volvo
Once the protocol is identified, UltraGauge will remember the protocol and
should UltraGauge become unplugged, it will try this protocol first.
UltraGauge will then begin the process of discovering the gauges supported by
the vehicle. Again, the ignition must remain in the RUN position during
discovery; otherwise UltraGauge will print “Comm Lost, restarting”.
Once complete, the number of discovered gauges is briefly displayed at the
bottom of the screen. If “Comm Lost, restarting” persists, please see the
Enhanced and Safe mode Gauge Discovery section.
If UltraGauge has yet to be configured, you will be prompted for your
vehicle’s engine and fuel tank size. Use the UP/DOWN keys to set the engine
and tank size. Press MENU to store each value.
Once the engine and tank size are entered, a warning screen is presented.
Press enter to continue
UltraGauge is now up and running
Pressing DOWN advances the screen to the next page of gauges.
By default, several gauges are pre-assigned to each page. Alternate gauges can
be selected via the menu system. The available gauges are described in the
GAUGES section.
** WARNING **
Never use the Menu
while operating
the vehicle
Injury or Death
may occur
UltraGauge
v1.4c
*
SCANNING *
UltraGauge
v1.4c
29-bit CAN
UltraGauge
v1.4c
29-bit CAN
Discovering
Gauges: 31
S
ET ENGINE SIZE
(Liters)
0.1

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Page 15/63 UltraGauge™ EM User Manual www.ultra-gauge.com
Other Setup Considerations
UltraGauge is pre-configured for the most compatible configuration. However, there may be situations that may require special
configuration. The following suggests configuration settings that may be necessary depending upon your vehicle as well as other
configuration setting you should be aware of.
Imperial versus Metric Units
There is no setting to switch between Imperial and Metric units. UltraGauge supports both simultaneously. This allows either or both to
be displayed. For example, if you wish to display KPH and MPH, simply select KPH and MPH from the gauge selection menu and
assign them to positions on the display. By default, UltraGauge is shipped with a pre-selection of imperial gauges. Use the gauge
selection menu to select the desired gauges with the desired units.
Ignition on Detection
There are three “ignition on” or Power On detection modes. When the ignition is switched to OFF, UltraGauge enters a low power
mode where the display is powered off. When the ignition is switched from OFF to RUN, UltraGauge will detect this in 1-6 seconds and
power back on. If UltraGauge fails to power back on, please see the in the “UltraGauge setup..” section.
Power on Detect mode
Ignition off Detection
If after the vehicle’s ignition switch is set to OFF, UltraGauge remains on, please see the
in the “
Power off Detect mode
section.
UltraGauge Setup..
Mileage Gauges
During the scanning and gauge discovery process, UltraGauge determines the most accurate means to calculate fuel usage based upon the
various vehicle sensors available. Normally no intervention or configuration is necessary. However, in very rare cases, some vehicles
may mis-report the presence of a particular sensor which UltraGauge will then attempt to use to calculate the various mileage gauges,
such as Instantaneous MPG, Average MPG, Gallons/Hour, etc. When this issue is present, many of the mileage gauges may display
“Err”. Other gauges such as engine temperature, RPM, MPH, etc., will display correctly. This is common on many large Diesel Ford
trucks. If seen, please see the section for more information
Force MPG Sensor
Impaired or odd behavior of vehicle systems
If after installing UltraGauge your vehicle is experiencing odd behavior, such as various dash lights have become lit, factory gauges stop
working, vehicle fails to shift, hard shifting, etc. Please see the following section:
Force Protocol
MPG Accuracy
For best results, UltraGauge should be calibrated for both distance and fuel measurement. See the following section:
Calibration..
Diesel vehicles must perform fuel calibration otherwise MPG and fuel gauges will be dramatically inaccurate.
Vehicles which use a
Manifold Absolute Pressure (MAP) sensor instead of a Mass Air Flow (MAF) sensor should also see the following section:
VE Enable
and .
(MAP only) VE RPM (MAP only)
To determine which sensor your vehicle uses see this section
: .
Version
Alarms
Certain Alarms come pre-enabled while others are disabled. Please see: and
Trouble Code Alarm.
ALARMS..

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Page 16/63 UltraGauge™ EM User Manual www.ultra-gauge.com
KWP/9141 Optimization
The rate at which the display updates for vehicles with the KWP2000 or 9141 protocol may be slower than desired. There is a
configuration setting which may allow the rate to be increased. See the following setting:
KWP/9141 Optimize
Enhanced and Safe mode Gauge Discovery
When UltraGauge is connected to the OBDII connector it begins scanning for the protocol supported. Once found UltraGauge then
discovers the available gauges. There are two discovery modes; Enhanced & Safe. By default Enhanced is selected and recommended.
If during the discovery process, with the ignition in the RUN position, the message “Comm lost, Restarting” is displayed, then press
DOWN when prompted to select Safe mode. UltraGauge will remember the mode selected. Once in Safe mode, the prompt will change
and pressing DOWN will return to Enhanced mode.
Injector Cutoff Detection
During de-acceleration, many vehicle manufacturers will turn off the fuel injectors to save fuel. UltraGauge can detect this and factor it
into the fuel usage calculations. Depending on your driving conditions, this may or may not have a significant effect on mileage results.
By default this feature is disabled. See the section for more information. This feature is not supported on Diesel vehicles
Injector Cutoff
Use in Multiple Vehicles
UltraGauge can be moved from vehicle to vehicle. UltraGauge will scan and detect the protocol of the target vehicle automatically.
UltraGauge accumulates distance and fuel usage data. When UltraGauge is moved to another vehicle the accumulated data will need to
be reset. Also, any unique configuration and calibration may need adjustment. For these reasons, it’s better to leave UltraGauge in one
vehicle.
If you wish to move UltraGauge to another vehicle to use the trouble code functions, this can be done with no regard to configuration or
calibration. The only exceptions are if force protocol has been set or 9141 optimization has been executed. These configuration items
will need to be reset prior to moving to a different vehicle.
If you do wish to move to a new vehicle, reset the device using the restore defaults command:
Menu UltraGauge Setup … Restore ALL defaults.
This command will fully restore the device back to factory settings.
If things go wrong
UltraGauge can be reset and restored to the factory default settings. Should configuration changes result in an undesirable setup or
UltraGauge becomes impaired, please see the “ ” command
Restore ALL Defaults

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Page 17/63 UltraGauge™ EM User Manual www.ultra-gauge.com
OPERATION
Once operating, UltraGauge is automatic. NEVER use the menu system while driving. Not only is this hazardous, UltraGauge stops
performing all mileage, distance, and other calculations while the menu system is active. Always ensure the vehicle is not moving and
the ignition is in the RUN position, before using the menu system. Normally UltraGauge detects and automatically turns off the display
when the ignition is in the OFF position. However, this feature is not active while using the menu system. Always exit the menu when
the ignition is off otherwise the display and backlight will remain on, and may drain the battery if left in this state for many days.
INDICATORS
While configured to display 4 or 6 gauges per page, two indicators are displayed.
HEALTH INDICATOR
The Health indicator is a heart that beats roughly every second. As
long as the heart continues to beat, UltraGauge is functioning
normally.
LOOP INDICATOR
The Open/Closed loop indicator provides a visual indication of the
state of the vehicle’s fuel mixture control system. Closed loop is the
desired and nominal condition, and indicates that the vehicle’s
Engine Control Module (ECM) is using the vehicle’s Oxygen and
other sensors to set the real time fuel mixture.
An open loop will normally occur when the vehicle is cold, or when
the throttle is wide open, or when the engine is being used to decelerate the vehicle. If the loop remains open this indicates that
there is a problem with the overall fuel mixture system and the ECM is no longer able to determine the correct fuel mixture. In
this situation the ECM uses a static table to approximate the fuel mixture. In this state the fuel mixture will likely be too rich or
too lean. Continued open loop operation will likely result in a Trouble code. This indicator is not present on most Diesels.
Light Sensor
UltraGauge features a light sensor that is used to optionally automatically adjust the brightness of the display. During the day, the
display backlight will automatically adjust to maximum brightness, and to minimum brightness for night driving. It is important that the
light sensor window is not blocked as a result of installation. The Light Sensor Port is located on the front right side of UltraGauge, as
shown above. The backlighting function is fully configurable. See the Backlighting section for additional details.
CONTROLS
There are three controls used to setup, configure and control UltraGauge. The controls consist of the following three input keys which
are located on the back of UltraGauge.
KEY Function in Menu Alternate Function
MENU
SELECT
Used to enter the
Menu.
It is also used to
indicate a selection.
None
UP
Moves the cursor
upward or increases
the value of an entry.
From the main gauge screen,
pressing and holding UP for three
seconds triggers a Tank Fill Up.
When in low-power mode,
pressing UP, exits low power
mode.
DOWN
Moves the cursor
downward or
decreases the value of
an entry.
Two Alternate functions:
From the main gauge screen,
pressing DOWN will advance to
the next page of gauges.
During an Alarm, pressing Down
will suspend the alarm.
To make configuration changes, hold UltraGauge with the display towards you and manipulate the keys from behind using two hands.
Once you get the hang of it, it will be obvious.
When entering values, holding the UP or DOWN key pressed will cause the value to advance faster.
The Sound port is used to provide audible tones while accessing the menu system and for alarms.
Ave
MPH
MAP
0.00
DTE
Gen
dst
Inst Ave MPG
0.00
0.00
0.00
0.00
0.
0
Open/Closed
Loop Indicator
Health Indicator
Light Sensor

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Page 18/63 UltraGauge™ EM User Manual www.ultra-gauge.com
GAUGE PAGES & ZONES
UltraGauge can display seven separate pages of gauges. Each page can independently be configured to display 4, 6 or 8 gauges. Gauges
are displayed by assigning a gauge to a particular zone. Zones are identified by a number; 1 through 8. Assigning a gauge to zone “1”,
places the gauge in the upper left hand corner, as shown below. Likewise, a gauge assigned to Zone “6”, places the gauge in the lower
right hand corner. Zones that are unused on a page are ignored, but still may be assigned should you wish to switch between 4, 6 or 8
gauges per page.
During normal operation, to advance to the next page of gauges press and hold the DOWN arrow key for 1 second. UltraGauge will emit
a tone when the page advance is recognized. Pressing DOWN on the last enabled page returns the display to page 1.
5
7 6
8
Page 7
1 2
Page 2
1 2
3
54
6
Page 1
Press
DOWN
Press
DOWN
Press
DOWN
Gauge Zone
Ordering
3 4
3
1 4
2
8 gauges
Per page
4 gauges
Per page
6 gauges
Per page
…

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Page 19/63 UltraGauge™ EM User Manual www.ultra-gauge.com
PAGES
Each of the seven pages can individually be enabled or disabled.
MENU Gauge/Page Menu ..
Select Gauge/Page .. Page settings ..
Page Enables
A disabled page will be skipped when the page is manually or auto advanced.
Each page can be configured to display 4, 6 or 8 Gauges.
MENU Gauge/Page Menu ..
Select Gauge/Page .. Page settings ..
Page Display Format
Any gauge can be assigned to any zone on any page. A gauge can be assigned to one or all pages. For example, RPM could be
assigned to zone 1 on all seven pages. A gauge can only be assigned once on any given page.
If enabled, the auto page advance feature will cycle through each enabled page.
MENU Gauge/Page Menu ..
Select Gauge/Page .. Page settings ..
Auto Page Advance
Pressing the “DOWN” key while auto-page is enabled, will cause the auto page feature to pause at the current page. Pressing
“DOWN” again will resume auto-page advance
The duration that a given page is displayed is configurable from 1-255 seconds. Each page can have a unique duration if
desired.
MENU Gauge/Page Menu ..
Select Gauge/Page .. Page settings ..
Auto Page Time
The Rate at which gauges are updated is configurable from 0.3 seconds to 2 seconds.
MENU Gauge/Page Menu ..
Select Gauge/Page .. Page settings ..
Page Refresh Time
The set Refresh time applies to every page. This setting also affects the rate at which the Heart Beat indicator beats. Lowering
the refresh time, increases the heart beat rate and the rate at which gauges are updated. This setting is intended for vehicles with
the CAN protocol and is not recommended for KWP and 9141 protocols.
GAUGE ZONE ASSIGNMENT
To assign a gauge to a page and zone:
1.
select
MENU Gauge/Page Menu ..
Select Gauge/Page .. Select Gauges
Select Page n Gauges
2. Use the UP & DOWN keys to Navigate to the desired Gauge. Press Next or Back to advance to the next group of gauges
3. While the cursor is positioned next to the desired gauge, Press MENU. This will cause the cursor to blink.
4. Pressing UP or DOWN will cause the Cursor to change to a number corresponding to Zones 1-8. You may also continue to
hold UP or DOWN and the zones will advance automatically.
5. When the desired Zone is displayed, Press MENU to assign the Gauge to that Zone. Once assigned the cursor will stop
blinking. It is not necessary to first individually unassign a gauge by changing from a zone number to “blank”, before making a
new assignment.
6. Repeat the operation for each desired Gauge.
Once a gauge has been assigned to a zone, it is saved. The UltraGauge configuration is stored in non-volatile memory so that it is
preserved through car start/stop cycles or when the unit is unplugged. The configuration remains until changed.
All the gauges can be unassigned, with the menu item:
MENU
Gauge/Page Menu ..
Select Gauge/Page ..
Unassign All Gauges.
Once unassigned the Main Gauge screen will show no gauges, and will only show the loop indicator and heartbeat and the text: “No
Gauges Selected”. This will be true for each gauge page set to display 4 or 6 gauges. This will also be true on a gauge page basis if all
the zones of a page are unassigned manually as part of the gauge zone assignment process.
vZone BACK NEXT
% Engine Load
1 Coolant Temp
Intake Pressure
RPM
MPH
2 Timing Advance º

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Page 20/63 UltraGauge™ EM User Manual www.ultra-gauge.com
GAUGES
The total potential available gauges is summarized in Table 1 - Potential Available Gauges. The actual gauges available is always
vehicle dependent. Once the initial gauge discovery process is complete, the number of available gauges and the number including
metric gauges will be displayed; Gauges/Metric. To determine which specific gauges are available, select:
MENU Gauge/Page Menu .. Select Gauges..
Select Page n Gauges
In general vehicle manufacturers are federally required to provide gauges that are specifically used in the determination of the fuel
mixture for emissions purposes. Typically older vehicles provide a minimum of gauges while newer vehicles support nearly all gauges.
Table 1 - Potential Available Gauges
Imperial Gauge Metric Gauge Imperial Gauge Metric Gauge
% Engine Load Throttle Position 2 % abs
Engine Coolant Temperature (ºF) Engine Coolant Temperature (ºC) Accelerator Pedal Position 1 %
Short Term Fuel Trim Bank 1 Accelerator Pedal Position 2 %
Long Term Fuel Trim Bank 1 Throttle Position % Cmd
Short Term Fuel Trim Bank 2
Long Term Fuel Trim Bank 2
Fuel Pressure (PSI) Fuel Pressure (kPa) Boost Pressure, Relative Pressure (PSI) Boost Pressure, Relative
Pressure (kPa)
Intake Manifold Absolute Pressure(MAP)
(PSI) Intake Manifold Absolute Pressure(MAP)
(kPa) Boost Pressure 2, Relative Pressure (PSI) Boost Pressure2, Relative
Pressure (kPa)
RPM Engine Oil Temperature F Engine Oil Temperature C
MPH KPH Fuel Injection Timing
Timing Advance Exhaust Pressure PSI Exhaust Pressure kPa
Intake Air Temperature (ºF) Intake Air Temperature (ºC) Charge Air Temperature F Charge Air Temperature C
Mass Air Flow Sensor 1 (g/s) Brake Horsepower 1 Brake Kilowatts 1
Absolute Throttle Position 1 % Torque 1 (ft lbs) Torque 1 (N.m)
Oxygen Sensor Voltage Bank1 S1 Brake Horsepower 2 Brake Kilowatts 2
Oxygen Sensor Voltage Bank1 S2 Torque 2 (ft lbs) Torque 2 (N.m)
Oxygen Sensor Voltage Bank2 S1 Mass Air Flow Sensor 2 – Calculated
Oxygen Sensor Voltage Bank2 S2 Instantaneous MPG Instantaneous KPL
Instantaneous L/100Km
Miles traveled with Check Engine Light On. Kilometers traveled with Check Engine
Light On. Average MPG – General Average KPL – General
Average L/100Km – General
Fuel Rail Pressure (PSI) Fuel Rail Pressure (10kPa) Average MPH – General Average KPH – General
Wide O2 Sensor Bank1 S1 Lambda Average G/H - General Average L/H - General
Wide O2 Sensor Bank1 S2 Lambda Run Time – General
Wide O2 Sensor Bank2 S1 Lambda Miles – General Kilometers – General
Wide O2 Sensor Bank2 S2 Lambda Gallons Used – General Liters Used – General
Wide O2 Sensor Bank1 S1 Lambda.* Instantaneous Gallons/Hour Instantaneous Liters/Hour
Wide O2 Sensor Bank1 S2 Lambda.* Miles to Empty Kilometers to Empty
Wide O2 Sensor Bank2 S1 Lambda.* Fuel Level (gallons) Fuel Level (Liters)
Wide O2 Sensor Bank2 S2 Lambda.* Time to Empty(TTE) (Hours:Mins)
EGR % Flow Cmd Volumetric Efficiency (MAP vehicles only)
EGR % Error Average MPH – Trip Average KPH – Trip
Evaporative Purge % Average MPG – Trip Average KPL – Trip
Average L/100Km - Trip
Fuel Level % of full Gallons Used – Trip Liters Used - trip
Number of Warm-ups since Check Engine
Light Cleared Average Gallons/Hour – trip Average Liters/Hour – trip
Miles traveled since Check Engine Light
Cleared Kilometers traveled since Check Engine
Light Cleared Run Time – Trip (Hours:Minutes)
Evaporative Vapor Pressure (PSI) Evaporative Vapor Pressure (Pa) Miles –Trip Kilometers - Trip
Barometric Pressure – Inches of Mercury
(inHg) Barometric Pressure – Inches of Mercury
(kPa) Average MPH – Short Trip Average KPH – Short Trip
Catalytic Converter Bank 1 Sensor 1
Temperature (ºF) Catalytic Converter Bank 1 Sensor 1
Temperature (ºC) Average MPG – Short Trip Average KPL – Short Trip
Average L/100Km - Short Trip
Catalytic Converter Bank 2 Sensor 1
Temperature (ºF) Catalytic Converter Bank 2 Sensor 1
Temperature (ºC) Gallons Used – Short Trip Liters Used - Short Trip
Catalytic Converter Bank 1 Sensor 2
Temperature (ºF) Catalytic Converter Bank 1 Sensor 2
Temperature (ºC) Average Gallons/Hour – Short Trip Average Liters/Hour – Short Trip
Catalytic Converter Bank 2 Sensor 2
Temperature (ºF) Catalytic Converter Bank 2 Sensor 2
Temperature (ºC) Run Time – Srt Trip (Hours:Minutes)
ECM Battery Voltage Miles – Short Trip Kilometers - Short Trip
Load absolute % Oil Change Distance (miles) Oil Change Distance (Km)
AFR Commanded Ratio Service Distance (miles) Service Distance (Km)
Relative Throttle Position % UltraGauge Internal Temperature (ºF) UltraGauge Internal Temperature
(ºC)
Outside Ambient Air Temperature (ºF) Outside Ambient Air Temperature (ºC) UltraGauge Voltage
Gauges in Blue are new for UltraGauge EM plus 1.4
*There are two possible sets of Lambda values returned by the ECM. One is current based and the other voltage based. While there is
only one set of sensors and it would seem that a given vehicle would support either voltage or current, it is possible for the ECM to
support both. Current based lambda have a “.” in the description and abbreviation.
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