Ultrasonic SE Series User guide

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0031
Benchtop “SE”Series
System Manual
Ultrasonic Power Corporation
239 E. Stephenson Street
Freeport, IL 61032, U.S.A.
Phone: [phone] • 1-800-575-0168
Fax: [phone]
Email: [email protected]
Website: www.upcorp.com

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0032
Congratulations,
You have just purchased the best ultrasonic cleaning system available to the
market today. We here at Ultrasonic Power Corporation take pride in our
products and our ability to provide our customers with the best quality service
available. Please take some time to familiarize yourself with this manual and all
aspects of the system configuration prior to start-up. We know that your
Ultrasonic Power Corporation cleaning system will serve you for years to come.
Thank you again for selecting Ultrasonic Power Corporation for your cleaning
needs.
Sincerely,
The Ultrasonic Power Family
Please read the entire manual. This ultrasonic cleaning system requires
special care for proper operation. This manual gives you the knowledge and
skills required to operate the system at its peak performance.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0033
Table of Contents
Warnings.........................................................................................................................4
1. Specifications.............................................................................................................8
2. Principles of Operation..............................................................................................11
3. Operating Instructions..............................................................................................12
4. Inspection and Maintenance ....................................................................................17
5. Troubleshooting.........................................................................................................19
6. Component Repair and Replacement......................................................................20
7. Diagrams and Drawings............................................................................................24
8. Warranty....................................................................................................................30
9. Return of Equipment Policy.......................................................................................32
Standard Pricing Schedule............................................................................................35
RMA Form.....................................................................................................................36
Parts List.......................................................................................................................37

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0034
Warnings
Warning Symbols
Danger
The DANGER symbol means that failure to follow this safety statement
WILL result in personal injury or death.
Warning
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or death.
Caution
The WARNING symbol means that failure to follow this safety statement
MIGHT result in personal injury or property damage.
High Voltage
The HIGH VOLTAGE symbol means that failure to follow this safety
statement MIGHT result in personal injury or death.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0035
SAFETY PRECAUTIONS
The following safety precautions should be observed when operating or servicing this
equipment.
WARNING: Utilize this equipment with accordance to the manual and good safety practices. Failure may
result in poor equipment performance, personnel injury or death, or equipment damage.
WARNING: Use only water or water-detergent mix in tank. Never use flammable solvents (fire or explosion
could result) or carbon tetrachloride (produces toxic fumes).
CAUTION: Never use ultrasonic cleaning console as a sink. Under no circumstances should waste water
be poured into it as the water could overflow the drain and damage delicate components.
CAUTION: Incorrect voltage can damage the generator. Do not operate the equipment unless the correct
voltage is available. Contact the proper authority about necessary changes at the wall receptacle.
CAUTION: Never operate unit without at least 6 inches of water in the tank. Failure to observe this
precaution could damage the heating system.
WARNING: Always disconnect all power to the system prior to performing preventative maintenance within
the compartments. Electrical shock can cause serious injury or death.
WARNING: Do not operate this equipment for other than its intended use. The system is intended for
cleaning components with water and an aqueous, non-flammable detergent.
WARNING: Extremely high voltages, which can cause death on contact, are present in electrical circuits of
the system. Always use the following precautions when working on the equipment.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0036
SAFETY PRECAUTIONS (Continued)
Do not attempt to override safety interlocks.
Never reach across any system which has not been turned off, the plug pulled, and high voltage capacitors
discharged.
When servicing live electronic equipment, always work with one hand in your pocket or behind your back,
and stand on an insulated pad (e.g., rubber). That way if you get shocked, the current will not pass through
your torso.
Do not carry on conversation or permit yourself to be distracted in any manner while servicing live
equipment.
Never service live equipment unless someone else is in the same room with you.
Never turn off the main power switch in some remote spot and then service equipment without also pulling
plug on line cord.
In the event of shock, artificial respiration should be applied immediately. If possible, by a person trained in
administering such treatment.
WARNING: Always discharge all high-voltage capacitors before attempting any servicing. Do not assume
that the discharge from a capacitor will not produce a lethal shock. The discharge from a high-capacity,
high-voltage capacitor is lethal!

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0037
SAFETY PRECAUTIONS (Continued)
WARNING: The transducers can build up a charge, regardless of power being applied, due to the
mechanical shock or heat of solution in tank. Therefore, to remove shock hazard, disconnect transducer
cable and short the cable to ground before servicing the generator. Use caution when working on the
transducer assembly.
CAUTION: Failure to reconnect wires in their original positions when replacing components in the system
may lead to failure of the system. Carefully note proper arrangement before removing wires from
components to be replaced.
This equipment is intended to be utilized indoors in an ambient temperature of 50°F to 95°F.
The benchtop systems are all protected by splashing water and debris to a rating of IP 23.
This system contains one power cord that is required to be attached to a properly rated three wire fusible
disconnect with a grounding connection capable of handling twice the rated current. The wires are
colored as follows: black - hot / ungrounded, white - return / grounded, green & yellow - protective earth.
The system also contains one drain valve for tank content drainage. The drain can be plumbed into a
facility drain or remain unplumbed for added mobility on draining locations.
Approved hearing protection is recommended for use with this system.
Recommend the use of NRTL approved electrical plug for use with this system. Select the appropriate
plug for the voltage and current rating of the unit as per the respective national standard. When the plug
is installed, make sure the wires are cut so that the protective earth is the last to take the strain. Electrical
plugs should be installed only by a certified electrician.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0038
1. Specifications
BT 40SE
Overall Length
18”
Overall Width
16”
Overall Height
16”
Tank Length
8”
Tank Width
12”
Tank Depth
10”
Working Depth
8”
Tank Volume
4.2 Gallons
Working Liquid Volume
3.7 Gallons
Weight (Empty)**
55 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
6.8 Amps
Ultrasonic Power (Average)*
250 Watts
Generator Operating Frequency*
40 kHz
Heater Power*
500 Watts
Estimated Heat Up Time***
1.4 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 6A / FLM (Fast)
F2
Ultrasonic Generator Fuse
250V / 4A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-0039
BT 60SE
Overall Length
21”
Overall Width
18”
Overall Height
17”
Tank Length
11”
Tank Width
14”
Tank Depth
11”
Working Depth
9”
Tank Volume
7.3 Gallons
Working Liquid Volume
6.7 Gallons
Weight (Empty)**
80 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
9.5 Amps
Ultrasonic Power (Average)*
500 Watts
Generator Operating Frequency*
40 kHz
Heater Power*
500 Watts
Estimated Heat Up Time***
2.5 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 6A / FLM (Fast)
F2
Ultrasonic Generator Fuse
250V / 6A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.

Property of Ultrasonic Power Corporation - © 2021
Publication Number UPC211216-00310
BT 130SE
Overall Length
24”
Overall Width
24”
Overall Height
20”
Tank Length
20”
Tank Width
14”
Tank Depth
14”
Working Depth
12”
Tank Volume
17 Gallons
Working Liquid Volume
14.5 Gallons
Weight (Empty)**
115 lbs
Electrical Supply
Requirements*
110V/120V-1P
50/60 Hz
System Supply Requirements*
16.3 Amps
Ultrasonic Power (Average)*
750 Watts
Generator Operating Frequency*
40 kHz
Heater Power*
1000 Watts
Estimated Heat Up Time***
2.7 hours
Maximum dB level
85 dB
Maximum Operating Temperature
180°F
(*) Dependent on selected options.
(**) Approximate weight. Subject to change. Not the same as shipping weight.
(***) 70°F-140°F change of temperature with stainless steel lid on machine. Heat up times can be
shortened by turning on the ultrasonics at 100% intensity during heat up time.
Fuse Schedule*
F1
Heater Fuse
250V / 10A / FLM (Fast)
F2
Ultrasonic Generator Fuse
250V / 10A / FLM (Fast)
(*) Only trained personnel, not the operator, should replace the fuses.
(**) All fuses have the cartridge style form factor.
(***) Go to section 7 for additional supporting material when replacing fuses.