ULTRASOURCE ULTRAVAC 2100 User manual
Vacuum Chamber Packaging Machine
Owner’s Manual
21
00
Effective Serial 5512+
860804• Revision AE • 02/19
THE NEW STANDARD FOR INNOVATION
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
I
INTRODUCTION
TABLE OF CONTENTS
General ...............................................III
Specifications....................................... IV
SAFETY
Personal Safety....................................1.1
Food Safety ........................................1.2
General Safety Guidelines....................1.2
Safety Decal Locations........................ 1.3
Machine Conformity ............................1.4
STARTUP
Unpacking..........................................2.1
Power Requirements.............................2.1
Grounding Instructions........................ 2.2
Vacuum Pump.................................... 2.3
Checking Vacuum Pump Rotation ........ 2.3
Gas Flush Connection ........................ 2.3
Air-Assist Connection.......................... 2.3
Installation of Perforating Knives .......... 2.4
Installation of Precut Knives ................. 2.4
OPERATION
Placement of Product ...........................3.1
Operation with Digital Control Panel.... 3.2
Operator Menu on Digital Panel.......... 3.3
Selecting a New Program.................... 3.5
Operation with Touchscreen ................ 3.6
Sealing with Air-Assist ........................ 3 .11
Gas Flush Option.............................. 3 .11
Double Seam Seal Option ................. 3 .11
10mm Wide Seam Seal Option .......... 3 .11
Perforating Knife Option ....................3.12
Precut Option ...................................3.12
MAINTENANCE
Prior to Cleaning .................................4.1
Cleaning Recommendations .................4.1
Vacuum Pump Maintenance ................ 4.2
Seal Bar Maintenance......................... 4.2
Reading the Indicators ........................ 4.4
Troubleshooting ................................. 4.5
Supervisor Menu on Digital Panel ........ 4.7
Supervisor Menu on Touchscreen........ 4.12
Changing Vacuum Pump Oil and Filter 4.18
Maintenance Log ............................. 4.20
Service Log.......................................4.21
SCHEMATICS
Designation and Function of Controls....5.1
230 Volt, Single Phase, Digital Panel .... 5.2
230 Volt, 3 Phase, Digital Panel........... 5.3
380 Volt, 50 Hz, Digital Panel ............. 5.4
380 Volt, 50 Hz, Digital Panel w/o N ... 5.5
460 Volt, 3 Phase, Digital Panel........... 5.6
575 Volt, 3 Phase, Digital Panel ........... 5.7
Pneumatic Diagram ............................ 5.8
PARTS
Recommended Spare Parts...................6.1
Miscellaneous Machine Parts............... 6.2
Lid, External....................................... 6.3
Lid, Internal........................................ 6.4
Legs and Pump .................................. 6.6
Double Seam Seal Bar........................ 6.8
10mm Wide Seal Bar.......................... 6.9
Single Seam Seal Bar.........................6.10
Vacuum Manifold .............................. 6 .11
Main Electrical Components...............6.12
Base ................................................6.14
Gas Flush .........................................6.16
Swing Arm Assembly..........................6.18
Digital Control Panel ........................ 6.20
Touchscreen Control Panel .................6.21
Inline Filter....................................... 6.22
REFERENCE MANUALS
R5 Series Vacuum Pumps ..................... 7.1
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
II
II INTRODUCTION
II
ULTRASOURCE LLC
Ultravac®2100
Vacuum Chamber Packaging Machine
Owner’s Manual
Congratulations on your Ultravac®2100 vacuum packaging machine purchase. This
machine was designed to provide years of trouble-free operation and to help in the
packaging of your quality food products.
Please read this owner’s manual to gain the maximum benefits of your vacuum packaging
machine and its different components.
A note about cleaning: Given all the various ways equipment is used in different
environments, we recommend the owner consult sanitation experts on how to properly
clean each piece of machinery in their plant and to do bacterial testing to insure that the
equipment is cleaned properly.
For Sales, Call:
Phone (816) 753-2150 • Fax (816) 753-4976
Toll-Free (800) 777-5624
For Replacement Parts, Call:
Phone (816) 753-2150 • Fax (816) 561-2854
Toll-Free (800) 777-5624
For Technical Support, Call:
Phone (816) 753-2150 • Fax (816) 753-4976
Toll-Free (800) 777-5624
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
INTRODUCTION III
General
This owner’s manual contains information pertinent to your Ultravac®2100. Basic
instructions and maintenance information is provided. Please read carefully. Failure to do so
could result in bodily injury and/or damage to the equipment.
Receiving Problems: As in all cases, before signing the bill of lading, be sure all items
have been received as listed and there is no damage in shipment. If needed, a claim must
be made immediately to the local truck line office and noted on the bill of lading.
Please fill in the information from the bill of lading and the product identification tag.
Model No.
Serial No.
Ship Date:
Owner:
Location:
Electrical service size for your Ultravac®2100 (check one):
208 Volt, 3 phase, 60 Hz
230 Volt, 3 phase, 60 Hz
230 Volt, Single phase, 60 Hz
380 Volt, 3 phase, 50 Hz
460 Volt, 3 phase, 60 Hz
575 Volt, 3 phase, 60 Hz
Pump horsepower size for your Ultravac®2100 (check one):
5-horsepower
7.5-horsepower
10-horsepower
12-horsepower
Please fill in the serial numbers from the pump identification tags:
Serial No.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
IV
IV INTRODUCTION
IV
Specifications
A
F
G
D
E
H
B
C
Figure 0.1
8-in. Model 12-in. Model
Length (A): 1638mm (64.5-in.) 64.5-in. (1638.3mm)
Width (B): 1067mm (42-in.) 1067mm (42-in.)
Maximum Height (C): 1194 m m (47- i n.) 1295mm (51-in.)
Working Height (D): 874mm (34.4-in.) 874mm (34.4-in.)
Chamber Width (E): 785mm (30.9-in.) 785mm (30.9-in.)
Chamber Length (F): 676mm (26.6-in.) 676mm (26.6-in.)
Chamber Depth (G): 203mm (8-in.) 305mm (12-in.)
Between Seal Bars (H): 813mm (32-in.) 813mm (32-in.)
Seal Bar Length: 673mm (26.5-in.) 673mm (26.5-in.)
Vacuum Pump:
200 m3/h, (117 cfm) 5.6 kW (7½ hp) [8-in. Model Only]
306 m3/h, (180 cfm) 7.5 kW (10 hp)
360 m3/h, (212 cfm) 8.9 kW (12 hp)
Cycle Time: 15-25 seconds 15-25 seconds
Net Weight: 5 0 0 k g (110 4 - l b s .) 559kg (1232-lbs.)
Construction:
USDA Acceptable for use in
federally-inspected meat/poultry plants
ETL-approved
Cast Aluminum
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
1.1
SAFETY
SAFETY
Personal Safety
The procedures and guidelines herein must be followed precisely to avoid problems that can
result in property damage, personal injury, or death. If you have any questions related to
this information, please contact Ultravac Services Inc. at (800) 777-5624.
DANGER
Hazardous voltage.
Disconnect and lockout power before servicing machine or cleaning. Do not remove panels
unless power has been disconnected and locked out at risk of electric shock hazard.
DANGER
Hot oil.
Hot oil poses scalding risk. Take necessary precautions while draining warm oil.
WARNINGWARNING
Read and understand owner’s manual before using this machine. Failure to follow operating
instructions could result in personal injury or damage to equipment.
WARNINGWARNING
Explosion hazard.
Do not use a gas with an oxygen content greater than 22% with gas flush option.
CAUTIONCAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Perforating knife blade
is sharp. Use care when handling.
CAUTIONCAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Precut knife blade is
sharp. Use care when handling.
CAUTIONCAUTION
Cleaning agents.
Do not get the cleaning agents in eyes, on skin, or on clothing. Always wear rubber gloves,
goggles, and protective clothing when contact is likely. Consult product manufacturer for
specific details.
Signal words used in classification of potential hazards are defined as follows:
DANGER:Indicates an imminently hazardous situation, which, if not avoided, may result in death or
serious injury.
WARNING:Indicates a potentially hazardous situation, which, if not avoided, could result in death or
serious injury.
CAUTION: Indicates a potentially hazardous situation, which, if not avoided, may result in minor or
moderate injury. Caution also indicates actions that may cause property damage.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
1.2
1.2 SAFETY
Food Safety
Food Packaging
While this machine is often used for food packaging and vacuum cooking, there are
inherent risks associated with this packaging technique that could cause serious illness
or death to the consumer of the food product. If you are using this machine for a food
application, you must consult with a reputable food technologist or specialist in vacuum/
modified atmosphere packaging (M.A.P.) to review the safety of your application.
Gas Flush
In order to ensure proper shelf life of the food product packaged in this machine, you
must contact a reputable food technologist or specialist in vacuum/modified atmosphere
packaging (M.A.P.) to review and develop the appropriate gas mixture for your package,
and you must perform quality control and gas analysis on your finished M.A.P. packages.
General Safety Guidelines
Obvious safety guidelines should be observed.
Use a certified electrician to install permanent electrical connection for your packaging
machine. Failure to do so may result in death or serious injury and/or permanent
damage to the machine.
Be sure to turn off power to your packaging machine before any maintenance work is
performed.
Disconnect and lockout power to your packaging machine before any maintenance work
is performed.
Place machine on a flat, stable surface.
Do not place tools, parts, or other objects on or inside machine while operating.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
1.3
SAFETY
Safety Decal Locations
Part # 860988 (Qty. 1)
Part # 889599 (Qty. 1)
Part # 861196 Qty. 1
(attached to power cord)
Part # 860360 Qty. 1
(attached to power cord)
Factory Tested / Oil Filled
(Hanging Tag)
Part # 835440 (Qty. 2)
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
1.4
1.4 SAFETY
Machine Conformity
This machine has been manufactured to conform to the following safety standards:
UL 73, Motor Operated Appliances, USA
The Ultravac 2100 is manufactured to conform to the relevant provisions of ANSI/UL-73,
Tenth Edition dated 03/2011, Revised 01/2012.
CSA 22.2, No. 68, Motor Operated Appliances, Canada
The Ultravac 2100 is manufactured to conform to the relevant provisions of CSA C22.2 No.
68-09, Seventh Edition, Update #2 dated 09/2010.
CE Low Voltage Directive (LVD) 2006/95/EC
The Ultravac 2100 is manufactured to conform to the relevant provisions of
• EN 60335-1-2012 relating to “Safety of household and similar electrical appliances,”
• EN 60335-2-64:2000 relating to “Particular requirements for commercial electric kitchen
machines.”
and overall the provisions of Low Voltage Directive (LVD) 2006/95/EC relating to
“Equipment designed for use within certain voltage limits of 12 December 2006.”
CE Electromagnetic Compatibility (EMC) Directive 89/336/EEC
The Ultravac 2100 is manufactured to conform to the relevant provisions of
• EN 61000-6-4 relating to “Emissions, Radiated, 30Mhz - 1Ghz”
• EN 61000-6-2 relating to “Emissions, Conducted, 150kHz - 30Mhz”
• EN 61000-4-2 relating to “Immunity ESD ± 4kV Contact/ ±8kV air discharge “
• EN 61000-4-3 relating to “Immunity Radiated RF, 10V/m, 80Mhz - 2.7Ghz”
• EN 61000-4-4 relating to “Immunity EFT (Mains) ±1kV”
• EN 61000-4-5 relating to “Immunity Surge AC, ±2kV”
• EN 61000-4-6 relating to “Immunity Conducted RF (Mains), 10Vrms.”
and overall the provisions of “Electromagnetic Compatibility (EMC) Directive 89/336/EEC of
15 December 2004.”
USDA / AMI Sanitary Design Standards
The Ultravac 2100 is designed for sanitary conditions in USDA inspected facilities. All
UltraSource equipment is manufactured with respect to AMI Sanitary Design Standards. All
materials that are in food contact areas meet relevant USDA standards.
The Design and Technical Construction files for this machine are maintained at:
UltraSource LLC
1414 West 29th Street
Kansas City, MO 64108-3604 USA
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
STARTUP 2.1
STARTUP
Unpacking
1. Carefully remove crate from the skid.
2. Remove machine from skid.
3. Wipe down outside of the machine.
Power Requirements
The machine is available with a 7½ horsepower vacuum pump for the 200mm (8-in.) model
and a 10 horsepower vacuum pump for the 300mm (12-in.) model. The standard machine
is rated 220 volt, 60 Hertz, 3 phase and is supplied with a 30 amp, 250 volt, 3 phase plug.
The owner must supply the correct 3 phase or single phase power source in accordance
with the National Electric Code. The table below is based on the National Electric Code and
is to be used as a guide in wire size selection and short circuit protection. The requirements
noted in the table may change. Please consult an electrician prior to installation.
UV2100 POWER CABLE SIZING CHART
208/230v (5&7.5hp Pumps) 10 gauge/ 4 conductor
380v 12 gauge/ 5 conductor
460v 10 gauge/ 4 conductor
208/230v (10&12hp Pumps) 8 gauge/ 4 conductor
380v w/o neutral 12 gauge/ 4 conductor
Customer Voltage Pump Motor Full Load Amps
Supply conductor shallSupply conductor shall
have an ampacity nothave an ampacity not
less than 125% of theless than 125% of the
Pump Motor Full LoadPump Motor Full Load
AmpsAmps
5 HP 7.5 HP 10 HP 12 HP
208, 60 Hz 3 Phase 21 26.5 32
230, 60 Hz 3 Phase 20.5 26 30
380, 50 Hz 3 Phase 12 14 15
460, 60 Hz 3 Phase 10.5 13 15
575, 60 Hz 3 Phase 9 10.5 12.5
230, 60 Hz Single Phase 22.5 - - -
Customer Voltage
Inverse Time Circuit
Breaker
Fused Disconnect Dual
Element (Time Delay)
5 HP 7.5 HP 10 HP 12 HP 5 HP 7.5 HP 10 HP 12 HP
208, 60 Hz 3 Phase 50 60 70 35 45 50
230, 60 Hz 3 Phase 50 60 60 35 45 50
380, 50 Hz 3 Phase 25 30 35 20 20 25
460, 60 Hz 3 Phase 25 30 35 15 20 25
575, 60 Hz 3 Phase 20 25 30 15 15 20
230, 60 Hz Single Phase 60 - - - 45 - - -
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
2.2 STARTUP
Grounding Instructions
The Ultravac®2100 must be grounded. In the event of malfunction or breakdown,
grounding provides a path of least resistance for electric current to reduce the risk of electric
shock. The unit is equipped with an equipment-grounding conductor cord and a grounding
plug. The plug must be plugged into an appropriate outlet that is properly installed and
grounded in accordance with all local codes and ordinances.
DANGER
Hazardous voltage.
Improper connection of the equipment-grounding conductor can result in a risk of electric
shock.
The equipment-grounding conductor outer surface is green with or without yellow
stripes. If repair or replacement of the cord or plug is necessary, do not connect the
equipment-grounding conductor to a live terminal. Check with a qualified electrician
or Ultravac Services Inc. technician if the grounding instructions are not completely
understood, or if there is doubt as to whether the unit is properly grounded. Do not modify
the plug provided with the unit – if it will not fit the outlet; have a proper outlet installed by
a qualified electrician.
DANGER
OXYGEN ENRICHED USE
ULTRASOURCE TRAY SEALING AND VACUUM CHAMBER MACHINES ARE NOT DESIGNED
FOR USE WITH OXYGEN ENRICHED PROCESS GASES. ANY APPLICATION THAT REQUIRES
A PROCESS GAS CONTAINING 25% OR MORE OXYGEN SHOULD CONTACT ULTRAVAC
SERVICES AT (800) 777-5624 AS RETROFIT OPTIONS ARE REQUIRED.
RUNNING THIS MACHINE WITH AN OXYGEN ENRICHED PROCESS GAS, WITHOUT THE
NECESSARY RETROFIT KIT COULD CAUSE SEVERE INJURY, DAMAGE OR DEATH.
ULTRASOURCE TRAY SEALING AND VACUUM CHAMBER THAT ARE RETROFITTED
WITH THE NECESSARY KIT WILL HAVE A DECAL ABOVE OR BESIDE THE GAS SUPPLY
CONNECTION INDICATING THE MACHINE’S READINESS TO RUN OXYGEN ENRICHED
PROCESS GASES.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
STARTUP 2.3
Vacuum Pump
It is essential to check the oil level daily and to change the oil after every 500 hours of
operation. Read the oil level with the machine turned off. Oil may be added until the level
reaches the MAX level shown below. Refer to page 4.18 for details on changing the oil.
NOTE: ALL ULTRAVAC 2100 CHAMBER MACHINES ARE SHIPPED WITH OIL IN THE PUMP.
ALTHOUGH THE FACTORY RECOMMENDS CHECKING THE OIL LEVEL PRIOR TO FIRST
USE!
Checking Vacuum Pump Rotation
Caution: Check oil level of pump before starting pump (please refer to pump manual).
To check the direction of the pump rotation, briefly engage the “POWER ON” switch and
observe the motor fan at the end of the pump. The fan should rotate as indicated by the
arrow on the fan cover. To correct the rotation, switch any two phases in the plug.
Gas Flush Connection
The owner must supply a suitable regulator with a range of 0 to 60 p.s.i. We recommend
using food-grade flexible hose with a 1/4-in. I.D. and a maximum length of 15-ft. Maximum
regulator pressure is 55 p.s.i.
Air-Assist Connection
The machine is equipped with a regulator for air-assisted sealing. The hose barb will
accept 1/4-in. I.D. hose. The recommended air supply is 75 p.s.i. at 6 c.f.m. The maximum
regulator setting is 40 p.s.i.
Figure 2.1
MAX
MIN
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
2.4 STARTUP
Installation of Perforating Knives
CAUTIONCAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Perforating knife blade is
sharp. Use care when handling.
Remove standard seal bars. Install perforating bars with the cutting blade facing toward
the outside of the lid. The use of air-assist is required for proper operation. The air-assist
regulator should be set at 20 to 30 p.s.i., not to exceed 40 p.s.i.
As the backup strip wears, it can be removed and changed end for end for a better surface.
The strip may also be turned upside down when one side is worn.
Installation of Precut Knives
CAUTIONCAUTION
Blade hazard.
Do not remove, install, or replace blades without protective gloves. Precut knife blade is sharp.
Use care when handling
Remove standard seal bars. Install precut seal bars with the blade facing toward the outside
of the lid. The use of air-assist is required for proper operation. The air-assist regulator
should be set at 20 to 30 p.s.i., not to exceed 40 p.s.i.
As the backup strip wears, it can be removed and changed end for end for a better surface.
The strip may also be turned upside down when one side is worn.
Figure 2.2
Precut Knife
this side
Excess Pouch
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.1
OPERATION
OPERATION
Placement of Product
For best sealing results, it is important to:
• Check the pump oil level daily.
• Select a pouch that fits the product.
• Carefully load the product into the pouch.
• Keep the product and the product residue away from the seal area of the pouch.
• Place the product as far into the pouch as possible.
• Maintain an equal amount of the product above and below the seal bar (see figure
below on use of filler plates).
• Lay the pouch flat on the seal area, keeping the pouch free of wrinkles.
• Place the pouch so that the open end is inside the chamber when the lid is closed.
Figure 3.1
Products containing liquid or loose particles can be packaged by slightly loosening the nuts
on each end of the machine and tilting the machine to the desired angle. Retighten the nuts
to secure the machine.
Figure 3.2
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.2 OPERATION
Operation with Digital Control Panel
The digital control panel allows the user more options than the standard control panel. The
embedded microprocessor controls each sequence of the packaging operation. Settings for
the vacuum, gas, and sealing are entered as parameters through the keypad. This allows
the user to custom program every step of the packaging process. The precise vacuum
and gas pressures are controlled by a pressure based sensor. The vacuum pressure, gas
pressure, and seal time are displayed on a large 16-character LCD backlit readout, which
is easily readable in all lighting conditions. As each sequence is performed, the real-time
pressure level or cycle time is displayed.
The digital front panel can save up to ten pre-programmed routines, which can be retrieved
at any time for specific packaging applications. With the supervisor security feature turned
on, these programs cannot be inadvertently changed.
The Vacplus option allows the operator to run the pump from 0 to 20 seconds after the set
vacuum level is achieved.
The Gas Flush option allows the operator to introduce an inert gas into the chamber after
the vacuum stage. This option can be used as a filler to prevent crushing of the product
after sealing, as a means to prolong shelf life, or as a means to maintain desirable product
appearance.
The digital front panel has an auto stop, which will automatically seal if the preset vacuum is
not reached. This feature decreases the cycle time and optimizes the vacuum level of each
product.
The digital front panel, which includes the keypad, illuminated display, and microprocessor,
use sealed components and is conformal coated in a moisture-proof coating. The digital
front panel meets or exceeds the requirements of NEMA 4. The front of the digital display is
sealed and flush for easy cleaning.
The digital control has both pulsed vacuum and pulsed venting options for fragile product.
The digital control has a maintenance screen for testing valves and a special loop option for
multiple vacuum/gas cycles before sealing.
Figure 3.4
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.3
OPERATION
Operator Menu on Digital Panel
NOTE: if the supervisor has set security on, these settings cannot be changed.
Figure 3.5
VACPLUS: 4.0
SEAL: 1.2
VACUUM: 98
RUNNING PROG: 1
NO
-
+
PROGRAM
YES
-NO
YES
PROGRAM
+
NO
-
YES
+
PROGRAM
YES
PROGRAM
+
-NO
This is the Main Menu screen. When
the machine starts up, the last program
that was run will be the current program
shown in the window. To set the operating
parameters for the program shown press
the MENU Key.
VACUUM is set to % vacuum using the UP
and DOWN arrow keys. The range is 30%
to 99%.
Press the MENU Key.
VACPLUS may be set greater than zero
to allow the pump to continue evacuating
the chamber (for the specified number
of seconds) after the pressure in the
chamber has reached the % vacuum set
in the vacuum menu. The range is 0 to 20
seconds.
Press the MENU Key.
The SEAL setting is in seconds.
Use the UP and DOWN arrow keys to
change the seal time. The range is 0 to 2
seconds.
Press the MENU Key.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.4 OPERATION
Operator Menu on Digital Panel (continued)
WARNINGWARNING
Explosion hazard.
Do not use a gas with an oxygen content greater than 22% with gas flush option.
Figure 3.5
PRECUT: YES
GAS: 65
GAS: YES
NO
-
YES
+
PROGRAM
NO
-
YES
+
PROGRAM
NO
-
YES
+
PROGRAM
If the machine is equipped with the gas
option, it can be turned ON or OFF by
pressing the UP or DOWN arrow keys.
Press the MENU Key.
GAS is set to % gas using the UP and
DOWN arrow keys. This value also
corresponds to the vacuum reading inside
the chamber. It is recommended to use
Pulse Vent when gas flushing to a low %
vacuum. The range is 98% to 30%.
Press the MENU Key.
If the machine is equipped with the
PRECUT option, it can be turned ON or
OFF by pressing the UP or DOWN arrow
keys.
Press the MENU Key.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.5
OPERATION
Selecting a New Program
Figure 3.6
ENTER PROGAM: 2
RUNNING PROG: 1
+
-
PROGRAM
YES
NO
+
-
PROGRAM
YES
NO
From the Main Menu, use the UP and
DOWN arrow keys to select a new
program.
Press the UP arrow to switch to Program 2
(or any of the 10 programs).
New parameters may be set for Vacuum,
Seal Time, and Gas for Program 2
(following the procedures described in the
previous example) or simply close the lid
on the machine and run Program 2.
UltraSource LLC • 1414 West 29th Street • Kansas City, MO 64108-3604 USA • 800.777.5624 • 816.753.2150
3.6 OPERATION
Operation with Touch Screen
The touch screen control panel allows the user more options than the digital control panel.
The embedded microprocessor controls each sequence of the packaging operation. Settings
for the vacuum, gas, and sealing are entered as parameters through the keypad. This
allows the user to custom program every step of the packaging process. The precise vacuum
and gas pressures are controlled by a pressure based sensor. The vacuum pressure, gas
pressure, and seal time are displayed on a large 4.3” LCD touch screen, which can be read
easily in all lighting conditions. As each sequence is performed, the real-time pressure level
or cycle time is displayed.
The touch screen panel can save up to 99 pre-programmed routines, which can be retrieved
at any time for specific packaging applications. [With the supervisor security feature turned
on, these programs cannot be inadvertently changed.]
The VACPLUS option allows the operator to run the pump from .1 to 6 seconds after the set
vacuum level is achieved.
The Gas Flush option allows the operator to introduce an inert gas into the chamber after
the vacuum stage. This option can be used as a filler to prevent crushing of the product
after sealing, as a means to prolong shelf life or as a means to maintain desirable product
appearance.
The touch screen panel has an auto stop, which will automatically seal if the preset vacuum
is not reached. This feature decreases the cycle time and optimizes the vacuum level of each
product.
The touch screen panel meets or exceeds the requirements of NEMA 4. The front of the
touch screen is sealed and flush mounted for easy cleaning.
The touch screen has both pulsed vacuum and pulsed venting options for fragile product.
The touch screen has a maintenance screen for testing valves and a special loop option for
multiple vacuum/gas cycles before sealing.
Figure 3.4
Table of contents
