UNEEK HC-FB-CW2016-ASMO User manual

All our products are designed and manufactured right here in Australia, allowing us to have
better lead times and better quality control than companies manufacturing overseas. By
supporting us you’re supporting to grow the Australian economy and our brand.
We do not design our bars to look the same across the vehicle range. We fully develop our
own product to individually suit each vehicle. We take time in designing from scratch and
then test all our bars to comply with all relevant ADRs and Australian Standards.
Having a steel bar doesn’t mean you have to add more weight than is required to the front
of your vehicle. Our engineering practises ensure we have the right protection, designed the
right way to ensure protection is at its maximum and weights at its minimum.
We take our products out and test them right here in the heart of our country in our
Australian conditions so we know our products can withstand anything you throw at them.
Our bars are designed to give you the best advantage while off road, with increased
approach angles means you can tackle those tough and steep angles better than you could
with the original setup or other alternatives.
Uneek 4x4 back itself as Australias leading steel bull bar manufacturer. This is why we
provide you with the best steel bar warranty in Australia - 5 years.

PLEASE READ BEFORE INSTALLATION.
•When installed in accordance with these instructions, the front protection bar does not affect the
operation of the vehicles SRS airbags.
•This product must be installed exactly as per these instructions using only hardware supplied.
•Take a few moments to read instructions thoroughly before beginning work.
•In the event of damage to any bar component please contact Uneek 4x4 in regards to
repair/replacement of components.
•Do not use this product for any vehicle make or model other than that specified on these
instructions.
•Do not remove labels from this product.
•This product and its fixings must not be modified in any way unless stated in these fitting
instructions.
•The installation of this product is recommended for trained personnel.
•These instructions are correct at time of publication. Uneek 4x4 cannot be held responsible for the
impact of any changes subsequently made by the vehicle manufacturer.
•During installation it is the duty of the installer to check correct operation/clearances of all
components.
•Supplied tow points are designed as tow points only. Use in a recovery operation will be at
operator’s risk.
•Installation time: 4-5 hours.
•Vehicle specific notes: A flip up license plate kit may be required. Optional Narva 90862 license
plate light.
FASTENER TORQUE SETTINGS:
M6 –9Nm (4lb ft)
M8 –22Nm (16lb ft)
M10 –44Nm (32lb ft)
M12 –77Nm (57lb ft)
TOOLS REQUIRED:
BASIC TOOL KIT: Soldering iron or electrical in-line connectors.
Male and female spade terminals.
Drill and drill bits up to 12mm.
EYE & EAR PROTECTION REQUIRED
DRILLING REQUIRED
TWO PERSON LIFT REQUIRED
TORQUE SETTING
CUTTING OR GRINDING REQUIRED

ITEM
PART
NUMBER
DESCRIPTION
QTY
1
HC-FB-
CW2016-
ASM2R
2016+ COLORADO CHASSIS
BRACKET RHS
1
2
09-0168R
COLORADO 2016+ UNDER
WING PANEL
1
3
03-0442R
COLORADO 2016+ END
COVER
1
4
03-0424R
COLORADO 2016+ CHASSIS
SUPPORT BRKT RHS
1
5
09-0140
COLORADO 2016+ CENTRE
PANEL
1
6
09-0168L
COLORADO 2016+ UNDER
WING PANEL
1
7
03-0442L
COLORADO 2016+ END
COVER
1
8
HC-FB-
CW2016-
ASM2L
2016+ COLORADO CHASSIS
BRACKET RHS
1
9
03-0424L
COLORADO 2016+ CHASSIS
SUPPORT BRKT LHS
1
10
04-0202
WINCH CONTROLER MOUNT
PLATE
1
11
04-0302
nut plate m10x1.5 thin
2
ITEM
PART
NUMBER
DESCRIPTION
QTY
1
HC-FB-
CW2016-
ASM1
COLORADO 2016+ CRAWLER
BAR
1
2
09-0126
PANEL MIDDLE CENTURY
NP300
1
3
09-0174R
IN FILL PANEL COLORADO
2016+
1
4
09-0174L
IN FILL PANEL COLORADO
2016+
1
5
09-0199
PANELL ASSY TOP COLORADO
2016+
1

ITEM
PART NUMBER
DESCRIPTION
QTY
1
CARWAY DRL
DRL FOG LIGHT
1
Pair
2
M10FWX25
M10 FLAT WASHER X
25MM WIDE
1
3
M10X30
M10 X 1.5 X 30MM BOLT
2
4
M12 FW
M12 FLAT WASHER
20
5
M12 X 1.75 FN
M12 FLANGE NUT
16
6
M12X30X1.75
BOLT M12 1.75 PITCH
16
7
M5 FN
M5 FLANGE NUT
23
8
M5X10 PSCREW
M5 X 10 PH SCREW
8
9
M5X15 PSCREW
M5 X 15 PH SCREW
5
10
M5X16 CS
M5 COUNTERSUNK
SCREW
10
11
M6 CN 3MM
CAGE NUT M6x2.6-3.5
9
12
M6 FN
FLANGE NUT M6
10
13
M6 FW BLACK
FLAT WASHER 6MM
BLACK
17
14
M6X16 BZP
BOLT M6 X 16 BLACK
17
15
M8 FN
FLANGE NUT M8
5
16
M8 WASHER BZP
M8 WASHER BLACK ZP
5
17
M8X20 BHCS
BZP
M8X20 BUTTON HEAD
CAP SCREW BLACKP
5
18
ICSENSORCLIP
Plastic sensor housing
bracket
4
Winch spacer may be required depending on winch motor size. Tube kit FR-FB-
PXCRAWLTUBE-ASM0 is optional. It is recommended that a slim line number plate is
fitted.
Sensor clips are to be placed in 2 holes allocated on L+R wings and 2 in top fascia panel. If
parking sensors are fitted, remove center section and install sensors into clips.

Remove plastic panels under bumper, bumper,
fog lights if fitted, grille and steel bumper
support. Remove plastic bumper mounts from
guard sections. Retain bolts from bumper
support. Remove front bash plate.
Remove cross member, retaining the bolts.
Remove front bolts from lower brace bars
shown by vertical arrows in image.
Fit mounts to vehicle using bolts removed in
step 2.
Fit chassis reinforcing plates.
Slide in above lower brace bar.
Per side, use 4x M12x30 bolt, washer and
flange nut set
Reinstall outer bolt to lower brace bar. Do not
install inner.
Do not tighten.

On the last hole, use M12x30 bolt, washer,
and nut stick shown.
Remove plastic guard trim.
Bolt sheet metal replacement trim in place
using M6 bolt, washer and flange nut on the
upper hole, and M6 nut on the lower stud.
If fitting winch, lower portion of grille that
needs to be trimmed.
Trim off grille hanging below second rib of
grille below badge.
Reinstall grille after trimming.
Install optional winch light and route cable to
either side of bar. Run cable through access
(arrow) hole.

Fit lower stainless panel to bar using 4 x M5
countersunk screws and M5 flange nuts.
Fit upper panel assembly using 6 x M5
countersunk screws and flange nuts and 3 x M5
x 15 phillips head screws through the front face
of panel with flange nuts.
If fitting optional tube kit do so now to holes
just outside stainless top panel.
Fit headlight brackets to wing loosely with M6 x
20 bolts, flat washers and M6 flange nuts.
Fit fog lights to bar using M5 bolts, flange nuts
and washers.
Fit parking sensors if fitted to vehicle.
Use supplied Sensor Bracket Kit to install
sensors.
If not, install blanking plugs.
M5 x 20 PHILLIPS
SCREW
PARALLEL

Remove remote plug from control box and
install in bracket shown.
Use M5x20 bolts, flat washers and flange nuts
supplied with bar.
Extend cables if required.
Fit the winch to bar making sure the clutch
handle is facing forward with the winch
mounting points.
Fit control box to mounting slots on wing brace.
Use fasteners supplied with winch.
M6-9Nm
Lift bar onto mounts.
Install 4xM12 bolts, washers and flange nuts
per side.
Do not tighten.

Centralize bar on vehicle first to wing then
fender so clearance is as even as possible on
both sides.
Tighten all mounts to chassis bolts.
M12-77Nm
Adjust bar till even clearance is achieved to
headlights and grille on both sides.
If vehicle is to be used very hard off-road, more
clearance is recommended to allow for body and
chassis movement. Tighten mount to bar bolts.
N12-77Nm
Tighten headlight infill panel.
M6-9Nm
If winch is fitted, connect cables as per winch
instructions.

Attach outer wing guards using M6 bolts on
washers to the wing, and M8 button head cap
screws and M8 flat washers on the lower mount
point.
Mark inner guard along back edge of panel.
Trim all guard hanging below.
Vibrating multi tool cutter recommended.
Tuck cut edge of plastic panel, behind guard liner.
Install 3x M6 cage nuts into panel first.
Fit center panel.
Slide lower edge in above the front original
braces, and slide 1xM12 washer in each side to
space it to level with outer chassis reinforcing.
A pry bar may be needed to spring braces down to
slide washer in.
Install original bolts.
Along the top edge, use M8 button head cap
screws, washers and flange nuts.
M12-77Nm M8-22Nm
Fit lower plastic guard using M6 bolts,
washers and cage nuts previously fitted.
M6-9Nm
M8
M6 cage nuts
washer
M12 washer.
Original bolts

20 Gateway Drive, Carrum Downs, VIC, 3201
1800 806 952
www.uneek4x4.com.au
Revised: 25/07/2019