Unimax HW2500 User manual

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WARRANTY CARD
Product: HAND REEL 1,100 KG
Type: HW2500
Date of manufacture:
Date of sale, stamp, signature:
Serial number (product series):
Repair centre notes:
Without the correctly filled warranty card or without proof of purchase receipt, including
the product type (invoice, purchase receipt) no warranty claim will be processed.
1. KH Trading machines and tools are covered by 6/24 months warranty, starting on the date of
purchase, as described in the Civil Code (proof of purchase or invoice receipt must be
enclosed with the warranty card when making a claim).
2. This warranty does not cover defects caused by unprofessional handling, machine overloads, not
complying with instructions contained in this manual, using accessories that are not approved,
unauthorized repair, regular wear and tear and damages occurred during transport. Further, this
warranty does not cover parts and accessories such as the motor, carbon brushes, seals and
hot-air operated parts and parts that need to be changed regularly.
3. If the repair is to be found as not covered by the warranty policy, all costs including the repair and ship-
ping to and from the repair centre will be paid by the customer, according to valid price list. See www.
4. When making a claim, you must present the warranty card, showing the date of the purchase, the
serial number of the machine, vendor stamp and signature of sales clerk, as well as the proof of
purchase receipt.
5. Warranty claim shall be made at the vendor shop where you bought your machine or you may mail
it to a service centre. The vendor is obligated to fill out the warranty card (date of sale, serial
number, vendor stamp and signature). All these information must be filled in at the time of sale.
6. The warranty period will be extended for the period of time for which the machine has been in the
service centre possession. If the repair or defect is not covered by the warranty policy, all costs including
the repair and shipping will be paid by the owner of the machine / tool. We recommend sending the
machine in its original packaging. Please, also enclose brief description of the defect with the packaging.
7. Before sending the machine for repair, clean it thoroughly. If the received machine is dirty, it may
be rejected by the service shop or you may be charged a cleaning fee.
SERVICE
Logistic centre Klecany
Topolová 483
250 67 Klecany
Czech Republic
Claim department phone number: 266 190 156 T-mobile: [phone]
266 190 111 O2: 601 218 255
Fax: [phone] Vodafone: 608 227 255
http://www.KHnet.cz
Email: ser[email protected]
HHAANNDDRREEEELL
11,,110000KKGG
USER'S MANUAL
HW2500

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Dear customer. Thank you for purchasing power hand saw from KH Trading, s.r.o.
Our company is ready to offer you our services - before, during and after you buy our product.
If you have any question, comment or idea, please contact our business centre. We will do our best to address
your comment or question in timely matter.
Before first use, please read this manual carefully. It is your responsibility to study all instructions,
necessary for safe use and operation and to understand all risks that may be involved during the use
of power machines.
WARNING! Do not try to use this machine before reading this entire manual and before you know
how to handle it. Keep this manual for future reference.
Pay special attention to safety instructions. Not complying with safety rules may cause injury to the
operating person or to people standing by or it may cause damage to the machine or to the work
piece. Pay special attention to safety notes and safety labels on the machine.
Never remove or damage them.
Please, write information such as the invoice number
and the number of the sale receipt here in this box.
This hand reel is used for horizontal pulling only. It is prohibited to use this reel for lifting objects or animals.
DESCRIPTION
TECHNICAL SPECIFICATIONS
The accuracy of instructions, graphs and information contained herein, depends on the printing date. Due to
continuous product improvement, the manufacturer reserves the right to change technical parameters of the
product, without prior customer notification.
Maximum load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1,000 kg
Rope length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 m
Rope diameter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.5 mm
Gear ratio I . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 : 8
Gear ratio II . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 : 4
Handle radius . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200 mm
Shaft bearigs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .friction bearings
Total height without the handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190 mm
Total height with the handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .260 mm
Total lenght . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .250 mm
Space for handle (under the base) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180 mm
Base dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .195 x 120 mm
Net weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2 kg
Gross weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.5 kg

REPAIR AND MAINTENANCE REPORT
Report and maintenance report:
DATE SERVICE SHOP REPAIR AND MAINTENANCE REPORT
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•This device may be used by a qualified person, 18 years or older who has been
trained in work and environmental safety procedures.
•Any person using this equipment must possess a medical certificate
demonstrating his eligibility to operate this equipment.
Symbols used in this manual
Warning!
This symbol informs you about the risk of personal injury or damage to the machine
or materials.
Risk of being caught by moving machine parts!
Beware of moving machine parts. Loose clothing or body parts may get caught by
moving machine parts.
Warning!
Danger of damage.
Note:
Additional information.
Use personal safety gear.
General instructions
•Plastic bags and packaging materials pose danger for small children and animals.
•Make sure you know your tool or machine and you are familiar with its operating procedure. Know the
hazards if not used correctly.
•If other person will be using this machine make sure that he knows how to safely operate this equipment
and that he is familiar with hazards and risk that may occur if not used correctly.
•Pay special attention to safety notes and safety labels. Do not remove or damage them. If the warning
label becomes unreadable or damaged please, contact your vendor.
•Keep your working place clean. Disorganized working area may cause accidents.
•Never work in tight spaces or in purely lit rooms. Make sure the floor is solid and stable and that you can
move around easily. Maintain stable posture during work.
•Stay focused and use all your senses. Pay attention to the working procedure. Do not continue to work if
you cannot pay attention.
•Maintain your tools clean.
•Handles must be kept free of grease and dirt.
•Make sure no children, unauthorized persons or animals have access to your workshop.
•Never put your hands or legs inside the working area.
•Never leave your machine unattended during operation.
•Use only for purposes for which it has been designed.
•Use personal protective gear such as safety goggles, ear protection, respirator, safe working shoes etc.
•Do not overreach and use both hands.
•Never work under the influence of alcohol or other drugs.
SAFETY PRECAUTIONS

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•Do not use the machine if you feel dizzy or week.
•Any modifications or improvements to the machine are strictly prohibited. If you discover any cracks or
damages to the machine, DO NOT USE.
•Never perform any maintenance during operation.
•If you see any unusual sign or hear any strange sound, stop working immediately.
•Do not forget to remove all wrenches and screwdrivers from the machine after use.
•Before use, make sure all screws are tighten securely.
•Perform maintenance regularly. Before use make sure the machine is in good working conditions and
without any damage.
•Use only original spare parts during repairs.
•Using non-original spare parts or other parts not approved by the manufacturer may cause injury to the
operating personnel.
•Use this machine only for work that is capable of handling. Use this machine only for work that is capable of
handling. Do not overload tools, accessories or the machine. For large work volume use more powerful machine.
•Do not overload your machine. Measure the work load in such way, so it could be done with comfortable
speed. Damages due to machine overload are not covered by warranty.
•Do not expose to extremely high temperature or direct sunlight.
•This machine is not design for use in humid environments or under water.
•If you are not using your machine, store it in a dry and safe place, out of reach of children.
•Before use make sure that all safety elements work correctly and efficiently. Make sure all moving parts
are in good working conditions.
•Before use make sure that no part is cracked or stuck, Make sure all parts are attached and assembled
as designed. Beware of all other conditions that may have a negative effect on the proper functioning of
your machine.
•If not stated otherwise in this manual, all damaged parts and safety elements must be repaired or changed.
Assembly
•Do not use the machine unless completely assembled.
Rope reel
•Do not wear jewellery or loose clothing during work. They may get caught by machine moving parts.
•Use protective leather glove when handling the rope. Do not handle the steel rope with bare hands. Small
steel wires my cut your skin.
•We recommend using suitable skid-prove shoes.
•Cover long hair with a hat or cap entirely.
•Keep all persons at a safe distance from the reel rope during work. We recommend a distance of 1.5
times the length of the line. If the line breaks under tension, it may swing back vigorously and cause
severe injuries or death.
•Never step over the steel line.
•Keep in mind that the rope is flexible and stretched under load. Not complying with all safety rules may
cause the rope swing back and cause injuries.
•Use only on solid and levelled floor or ground.
•Before starting your work make sure the reel is secured against movement.
•Use extra caution during releasing the object.
•Release or lower the object slowly. Beware of sudden stops or sudden quick release.
•Keep all bystanders or spectators away from the working area. Keep correct posture and safe distance at
all times. Before starting your work, get familiarized with the working environment. Remove all obstacles

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When the operational life of your device is over, dispose off it in accordance with valid rules and
regulations. Your product is made of metal and plastic parts that may be recycled when separated.
1. Disassemble all parts.
2. Separate all parts according to the material they are made of (e.g. metals, rubber, plastics, etc.).
Take the separated parts to the recycling facility near you for further processing.
Information about the locations of recycling centres may be found at your local City office or throughout an
Internet search.
If the machine breaks down, send it back to the vendor for quick repair.
Please, enclose brief description of the defect. That makes repair easier. If the machine is still covered by
warranty, enclose the warranty card and proof of purchase receipt. After the warranty period expires, we
repair your machine for a special price.
To prevent possible damages during shipping, packed the machine carefully or use the original packaging
material. We are not liable for shipping damages due to incorrect packaging of your machine. If making
a claim at the shipping company the level and method of packaging plays a major role during claim evaluation
process.
Note: Pictures and contents in this manual may slightly differ from the actual product or accessories.
It is due to continuous improvement of our products. Such small differences have no effect on the product
functionality.
DISPOSAL
CAUTION
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that may cause safety hazards or injuries during work. Tripping and fall may cause serious injuries, namely
if the falling person hits the steel rope.
•Never overload the steel line. Observe the maximum capacity shown in the chart. Not even temporary
impact load may be stronger than the maximum allowed load.
•Check the reel carefully before each use. Any damaged part must be repaired or changed in authorized
service centre.
•Use only identical and genuine spare parts during repairs. Using unauthorized or unsuitable parts may
cause severe damages to the machine property or may cause personal injuries or death.
•When reeling the line in or out use protective leather gloves. To correctly rewind the line, you must keep
the rope under small tension all the time. Hold the rope with one hand and use the other hand to reel the
rope in. Try to face away from the load and try to stand as close to the middle as possible. When winding
the line in make sure that the line is reeled in towards the centre of the reel drum. Keep it under tension
and observe that the turns are finished evenly on the drum.
•Make sure the rope will not slip out during reeling in.
•Do not use the reel if the hook safety clamp is damage or not working properly. It is prohibited to use your
machine without properly functioning hook clamp.
•This hand reel is used for horizontal pulling only. It is prohibited to use this reel for lifting
objects or animals.
Rope reeling mechanisms are not designed for boat anchoring or pull-cart/trailer fastening. If you need
to do such work, use special equipment designed for this type of work.
Power equipment
•If your machine is equipped with depressed springs, use suitable device to release them slowly and safely.
•Before throwing the packaging material out, make sure no part is left inside. If so, take it out and install it.
Use the part listing for check-up and the installation drawing for guidance.
Anchoring holes layout and dimensions
•Mount the reel on a solid structure that is capable of withstanding load of max. 2,500 kg). To mount the
reel use screws M10/8.8, safety nuts and washers.
ASSEMBLY

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Do not over load the reel. Observe the max. load specifications.
When you fully unwind the rope, leave at least 4-6 turns on the reel drum to ensure enough friction.
Rope or steel rope must be evenly wound on the drum. Reel is equipped with safety mechanism against
reverse motion.
Never unwind the entire rope under load/tension! The rope may come out of the drum.
To fasten the rope on the drum you do not need any screws, nuts or
holding mechanism. Fasten the rope by pushing it through the openings on
the drum side as seen on the picture. Before use make sure that all screws,
nuts and fastening clamps are securely tightened.
Fastening the load to the rope hook
•Make sure the safety hook clamp is working properly. It is prohibited to
use your machine without properly functioning hook clamp.
Handle assembly
•Put the handle on the reel shaft and secure it in place with safety nut.
•It is prohibited to use your machine without properly fastened handle.
Risk of bodily injuries.
Fast unwinding without load
•Turn the safety clamp to its middle position and pull the rope out until
you reach the required length.
Note
•You must hold the safety clamp in this position during the entire unwinding process.
•In this position the reverse motion mechanism is disabled! If the rope is under tension or load, the
drum may start spinning out of control, as well as the handle, which may seriously injure the operation
personnel.
CAUTION
When you fully unwind the rope, leave at least 4-6 turns on the reel drum to ensure enough friction and to
make sure that the rope is securely fastened on the drum.
OPERATION
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Winding the rope under tension or load
•Flip the safety clamp towards the drum.
•Turn the handle and start to reel the rope in.
•The safety mechanism will click on each teeth, preventing the
rope from going out if you release the handle.
Unwinding the rope under tension or load
•Turn the handle in the same direction as during winding in to
release the safety mechanism.
•Hold the handle firmly to balance for the weight of the load.
Flip the safety clip away from the drum.
•Turn the handle slowly until the rope is released (no tension).
CAUTION
When you fully unwind the rope, leave at least 5turns on the reel drum to ensure enough friction and to make
sure that the rope is securely fastened on the drum.
•Keep your machine/tools clean. Dirt may enter the inner mechanism of your machine and cause damage.
•Do not use aggressive cleaning solution or paint thinners to clean the machine.
•Clean plastic parts with cloth dipped in soup water.
•Clean and lubricate metal surfaces with a cloth dipped in paraffin oil.
•If you are not using your machine, conserve it with grease and store it in dry place to prevent corrosion.
•Make sure that all parts work properly and that are in good working conditions. Make sure that no rust or
deterioration due to salt exposure are present.
•Do not use the reel if the rope is damaged, tangled up or the diameter (rope cross section) is narrowed
down. Do not touch the rope, pulley or drum during work.
Detailed description of the use of this device is not included in this manual, because the manufacturer /
distributor assumes that the user is experienced in similar type of work. Also according to the applicable
law, this device is considered as a commonly sold and used tool. If the user is unfamiliar with the use of
this device, we recommend finding out more information about using this device at the Department of
work safety.
Lubrication
•Lubricate working surfaces with appropriate grease regularly.
•Make sure that all moving parts and surfaces are clean and in good working conditions.
MAINTENANCE