Unitec SSA-003 User manual

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CONTENT
Chapter1Safety...................................................................................3
1Precautionsforsafety......................................................................3
1-1Precautions forsafety.............................................................3
1-2Labelofwarning....................................................................3
2Safetydevice...................................................................................4
2-1Detailedrules.........................................................................4
Chapter2General.................................................................................5
1Outlineofmechanism.....................................................................6
1-1Purposeofuse........................................................................6
1-2Maintechnicalparameters......................................................6
1-3Accessories withthemachine.................................................7
1-4Outlookdrawing....................................................................8
Chapter3Set-up,operationandmaintenance..................................9
1Set-up..............................................................................................9
1-1Wayofset-upandflowsequence...........................................9
1-2Theplace andconditions wherethemachineis placed.........10
2Operation......................................................................................11
2-1Flowofcutting.....................................................................11
2-2Operationpanel....................................................................12
2-3Datumselection...................................................................13
2-4Cuttingmode........................................................................14
2-5Parameterset-up...................................................................27
2-6Wayofoperations andflow..................................................38
2-7Waytoloadandunloadthelongitudinalknifeassembly......40
2-8wayofadjustmenttocutdifferentthickness ofpaper...........42
3Troubleshooting............................................................................43
3-1safetycoverfails..................................................................43
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3-2Settlementofpaperjamming................................................43
3-3Longbladejam....................................................................44
3-4BlackMark notdetected..................................................44
3-5Marksensorfailed................................................................45
3-6Paperis too narrow..............................................................45
3-7Badpaperfeeding................................................................46
4Aftercare......................................................................................47
4-1Warranty...............................................................................47
4-2Maintenance service.............................................................47
4-3Units withspecifiedreplacementperiods.............................47
5Systemtroubleshootinganalysis.............................................48
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Chapter1Safety
●Topreventaccidentsanddangersfromhappening,the
operatorsarerequiredtoget familiar tothe precautionsof safety
and completelyunderstand the contentthereinbefore set-up,
operation,checkandmaintenance.
1Precautionsfor safety
1-1Precautions forsafety
Topreventanyaccidents,pleasefollowthe precautionsbelow
strictly.
(1) Havethe ground-wire of thepowersupplywell grounded.
(2) Incaseofalonghairwiththe operator,pleasetieitwhento
operatethe machineinordertoavoidbeing rolled intoit.
(3) Donottouchtheelectricpointsand the loopswithwet hand.
(4) When tostop useofthemachine,pleasecutoffthepower.
(5)Incaseofanabnormalitywiththemachine,cutoffthepower
directly.
(6)Pleasecontactwiththedealerwhenthereisanyquestionabout
the wayof operation orwork.
(7)Incaseofafailurewiththe machine,pleasecontactwiththe
dealer, ifit isno waytosettleuponthewaynotedtherein.
1-2Labelofwarning
Operatorsarerequired topayspecialattentiontothe places
fitted withthe warninglabelsduring operation,checkand
maintenance.
Descriptionof thewarnlabels
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2Safetydevice
Topreventaccidentsanddangers,safetydevicesareseton
the positionsforthe operatortobepossibletotouch.
2-1Detailedrules
2-1-1 Detailedrules and operationlimit
Bothfixingandlockcoversaresettopreventanytoolsand
clothesfrombeing rolled intothe machinedue tocarelessness of
the operator.
Neverdo operation when the coversare opened.Oncethe
lockcoverisopened, the machinewill stop movingrightaway.
2-1-2 Lockcover, fixingcover
⒈uppercover switchof lockcover
⒊left-sidecover
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⒋right-sidecover ⒌frontcover
Fig.1-1Frontal
Fig.1-2Top Fig.1-3Back
labelofwarning
⒍takecareofbeingclamped ⒎takecareofcutteredge
⒏takecareofcutteredge⒐takecareofcutteredge
⒑takecareofelectricshock
Chapter2General
Inthischapter,theinformation relatedto cardcutting
machine”isrecorded.
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1Outlineofmechanism
1-1Purposeofuse
Tohavetheprintednamecardsorphotosautomaticallycutinto
the suitablesizes.
1-2Maintechnicalparameters
Wayof
cutting
Longitudinal:rolledcuttingbyaroller;horizontal:cuttingby
alaterallong cutter
Wayofpaper
feeding Automaticpaperfeedingindoublerubbing way
Sizeofpaper
A3+(320×480mm);SRA3(320×450mm);A3(297×420mm);
Thickness of
paper 0.20mm(180g/m²)---0.35mm(350g/m²)
Papernature
Common paper,qualitypaper,photopaper
Cutting
speed Fornamecards, about 100pcs/min
Cuttingsize Longitudinal: 55(or 54)mm and 89(or85,89,90,95)mm
Horizontal:40-250mm, adjustable
Volumeof
paper
Maximum12pcs (about0.35mm thick)for namecardsor
totalthickness 3mm
Volumeof
namecard 180g/m²90×5pcs 350g/m²70×5pcs
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Mechanical
dimension 570mm×540mm×280mm (LxWxH)
Ambienceof
use -15℃~+40humidity35%℃~70%
Weight About24Kg
Powersupply
AC90~260V,50/60HZ,0.5A
1-3Accessories withthemachine
Pleaseconfirmthe accessoriesbelowat unpacking.
No Item Quantity Remark
1 Instruction 1
2 Namecard case 2 Forcollecting name
cards
3 3-columnlongitudinal
knifeassembly 1 89mm or85,90,95mm
4 5-columnlongitudinal
knifeassembly 1 55mm or 54mm
5 Synchronous
belt 1
6 Upperpaper
rubbingwheel 1
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7 Paperfeeding wheel 4
1-4Outlookdrawing
Titleof mainparts
⒈left-sidecover⒉right-sidecover
⒊operationpanel⒋uppercover
⒌paperfeedingtray⒍paperfeedingwheelwithdoublerubbing
⒎powerswitch⒏frontalcover
⒐powerwire⒑locknut
⒒⒓ paperthickness adjustmentneedle
⒔leftpaperguideplate
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⒕rightpaperguideplate⒖paperrubbing wheel
⒗rotaryblade⒘longblade
⒙static-electricpreventinghair⒚cardcollectingcase
⒛wastepapercollecting case
Chapter3Set-up,operationandmaintenance
Inthischapter,themattersrelatedtothemachineset-upand
the dailyworkflowisrecorded.
1Set-up
1-1Way ofset-up andflowsequence
(1)Takethemachineout of thepackage.
(2)Placeit onasafe, solid,fixedandstableworking table.
releasebothhandsat the sametime.
(3)Insertthe wastepaper collecting casefromthe backand
makeit placed neatly.
insertitincompletelyandletittouched with
the magneticswitch.
(4)Put onthe cardcollecting case.
(5)Maketheground-wiregrounded surelyinordertoeliminate
the staticelectricity.
electricshockmayoccurincaseofanelectric
leak.
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(6)Pleasemakesureofthepower switchtobeingood
connection.
1-2Theplace andconditionswherethemachineis placed
Pleaseusethismachineinthe placeasbelow:
●Horizontallyfixed place
●Well ventilated place
●Leaveaproperworkablespacearound the machine.
●Asthismachine ismadewithaprecisemechanismand
electronicelements,afailuremayoccur withitifused inthe
placeasbelow:
●Directsunshine
●Mistsoftenhappen
●Wetted
●Availablewithfire
●Easilymadewet bywater
●Closetoacold-warmhouse
●Availablewithvibration
●Pleasedo nothaveanyother plugsinserted inthesocketused
speciallyfor the machine.
●Useastatic-electricitypreventingcoverandahumidifierforthe
placewherethestaticelectricityhappenseasily.
●Donot placethemachineonatablesmaller thanitself.
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2Operation
2-1Flowofcutting
Takeatestofcuttinguponthefollowingflowattheinitialuse.
Attheend ofmachineplacement
Turnonthepowerswitch
Press [Start] keyand, after oneidlemovement,putaprinted
testingpaperonthepaperfeedingtray
Adjusttheright-leftpositionsof the paper feedingdesk
Cutthetesting paper
Cuttingtest finishes
Resetthecardselection
Accuratelycutwithout
Modeselection
Paperselection:A3/SRA3/A3+/custom
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2-2Operationpanel
(1) Operationpaneldiagram
(2)Expression ontheLCDscreen
The machine startsinitiating after the poweristurnedon and
getsintothe standbystateattheendofinitiation.The saidstate
meansthemachine isnotinthecuttingstateyet(itisstill atstop)
andthefollowingisshownon the screenthen:
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2-4 Cutting mode
2-4-1 Rotating cuttergroup(rotaryblade) selection
①C-3-85, cutting3columns, cuttingwidth85mm, optionalassembly
②C-3-89, cutting3columns, cuttingwidth89mm, standardallocation
③C-3-90, cutting3columns, cuttingwidth90mm, optionalassembly
④C-3-95, cutting3columns, cuttingwidth95mm, optionalassembly
C⑤-5-55, cutting5columns, cuttingwidth55mm, standardallocation
C⑥-5-54, cutting5columns, cuttingwidth54mm, optionalassembly
YC⑦-01, rotatingcuttergroup withindenting;needtobemadetoorder
ZC⑧-01, rotatingcuttergroupwithpunching;needtobemadetoorder
Pleasenotethetypeoftherotatingcuttergroupatorder.
2-4-2 Cuttingmode
(1)Paper size:A3+(320×480mm)
Mode0:89×45mm,useC-3-89rotating cuttergroup,3columns9rows
total27 cards;
Mode1:89×50mm,useC-3-89rotating cuttergroup,3columns8rows
total24 cards;
Mode2:89×54mm,useC-3-89rotating cuttergroup,3columns8rows
total24 cards;
Mode3:89×90mm,useC-3-89rotating cuttergroup,3columns5rows
total15 cards;
Mode4:55×85mm,useC-5-55rotating cuttergroup,5columns5rows
total25 cards;
Mode5:55×89mm,useC-5-55rotating cuttergroup,5columns5rows
total25 cards;
Mode6:55×90mm,useC-5-55rotating cuttergroup,5columns5rows
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total25 cards;
(2) Paper size:SRA3(320×450mm)
Mode0:89×45mm,useC-3-89rotating cuttergroup,3columns8rows
total24 cards;
Mode1:89×50mm,useC-3-89rotating cuttergroup,3columns8rows
total21 cards;
Mode2:89×54mm,useC-3-89rotating cuttergroup,3columns7rows
total21 cards;
Mode3:89×90mm,useC-3-89rotating cuttergroup,3columns4rows
total12 cards;
Mode4:89×95mm,useC-3-89rotating cuttergroup,3columns4rows
total12 cards;
Mode5:89×127mm,useC-3-89 rotatingcuttergroup,3columns3rows
total9cards;
(3) Paper size:A3(297×420mm)
Mode0:89×45mm,useC-3-89rotating cuttergroup,3columns8rows
total24 cards;
Mode1:89×50mm,useC-3-89rotating cuttergroup,3columns7rows
total21 cards;
Mode2:89×54mm,useC-3-89rotating cuttergroup,3columns7rows
total21 cards;
Mode3:89×90mm,useC-3-89rotating cuttergroup,3columns4rows
total12 cards;
Mode4:89×95mm,useC-3-89rotating cuttergroup,3columns4rows
total12 cards;
Mode5:89×127mm,useC-3-89 rotatingcuttergroup,3columns3rows
total9cards;
(4)Papersize: custom
Mode0: custom
Mode1: custom
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Mode2: custom
Mode3: custom
Mode4: custom
Mode5: custom
Mode6: custom
Attention:Theredborderandthemarkdimensionofprintsize isthe
cards printsize. Theblackdashedandthemarkdimension ofthesiz
eisthetrimsize. Thecardcontentshouldbecompletedwithinthebl
ackdashed.
2-4-3 Cuttingformat
A3+Mode0
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