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UNITED Fire Systems STANDPIPE-PAC SSS-101 User manual

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MODEL SSS-101
DESIGN, INSTALLATION, OPERATION,
AND MAINTENANCE MANUAL
Serial Number _______________________________________________
Date of Installation ____________Date of Commissioning ___________
UNITED Fire Systems
Division of UNITED Fire Protection Corporation
1 Mark Road
Kenilworth, NJ USA 07033 Manual Part Number 10-540101-001
908-688-0300 Revision 2.00
www.unitedfiresystems.net January 2019
(THIS SURFACE DELIBERATELY LEFT BLANK)
UNITED FIRE SYSTEMS
STANDPIPE-PAC™MODEL SSS-101
DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
i
INDEX
Section
Description
Page
INDEX
i
List Of Figures
ii
List Of Tables
iii
Safety Information
iii
Foreword
iv
Limited Warranty
v
1.
GENERAL INFORMATION
1.1
System Purpose
1
1.2
Boston FD TCM3-51725
1
1.3
Functional Description
1
2.
DESIGN
2.1
Determining Internal Volume of Standpipe
4
2.2
Determining Desired Fill Time
4
2.3
Determining Proper STANDPIPE-PAC™ To Use
5
2.4
Example 1
6
2.5
Example 2
7
2.6
Options
8
2.6.1
Additional Audible Signals
8
2.6.2
Off-Site Signaling Via Dialer
8
3.
INSTALLATION
3.1
Unpacking
9
3.2
Location
9
3.2.1
Temperature
9
3.2.2
Engineering Drawings (if available)
9
3.2.3
Proximity
9
3.2.4
Weight
9
3.2.5
Noise
10
3.2.6
Clearance
10
3.3
Installation
10
3.3.1
Mounting
10
3.3.2
Piping
11
3.3.3
Manual Air Release Bleed Valve
11
3.3.4
Auxiliary Condensate Drain Device
12
3.3.5
Electrical Installation
13
3.3.5.1
Codes
13
3.3.5.2
Personnel
13
3.3.5.3
Power Wiring
13
3.3.5.4
Battery Wiring
14
3.3.5.5
Signal Wiring
15
3.3.6
Optional Dialer Wiring
21
3.4
Commissioning
21
UNITED FIRE SYSTEMS
STANDPIPE-PAC™MODEL SSS-101
DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
ii
3
INSTALLATION (Continued)
3.4.1
Required Supervisory Pressure
21
3.4.2
Startup
22
3.4.3
Testing
23
3.4.4
Placing In Service
24
3.4.5
Troubleshooting
24
4.
OPERATION
4.1
Indicators
29
4.2
Controls
29
4.3
Indications
30
4.3.1
Normal Operation
30
4.3.2
Low Pressure In Standpipe
30
4.3.3
High Pressure in Standpipe
31
4.4
Procedures
32
4.4.1
Normal Operation
32
4.4.2
To Silence Piezo Sounder
32
4.4.3
To Silence Signal Horn(s)
32
4.4.4
For Fire Department Use Of Fire Standpipe
32
4.4.5
To Refill Standpipe With Air Pressure After Fire Department Use
33
4.4.6
To Test Standpipe with Water Pressure
34
5.
MAINTENANCE
36
5.1
Weekly
37
5.2
Monthly
37
5.3
Quarterly
38
APPENDICES
Appendix A
Instructions –EPS10 Pressure Switch
Appendix B
Instructions –EPS40 Pressure Switch
Appendix C
Instructions –Desiccant Dryer Service
Appendix D
Manual –411UDAC Fire Alarm Communicator
Appendix E
Instructions –General Air Compressor
LIST OF FIGURES
Figure No.
Description
Page
1
STANDPIPE-PAC™ Unit
2
2
Manual Air Release Bleed Valve
3
3
Remote Weatherproof Audible / Amber Visual Device
3
4
Auxiliary Condensate Drain Device
3
5
Estimating Standpipe Fill Time
5
6
Design Example 1
6
7
Design Example 2
7
8
Dimensions –STANDPIPE-PAC™ Unit
10
9
STANDPIPE-PAC™ Installation
11
10
Auxiliary Condensate Drain Device
12
UNITED FIRE SYSTEMS
STANDPIPE-PAC™MODEL SSS-101
DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
iii
LIST OF FIGURES (continued)
11
Battery Wiring
14
12
Wiring Diagram-Notification Appliance Circuit
16
13
Signal Horn Installation Steps
17
14
Required Supervisory Pressure
21
15
Desiccant Air Dryer
39
16
Compressor Filter
40
LIST OF TABLES
Table No.
Description
Page
1
Available STANDPIPE-PAC™ Units
4
2
Determining Internal Volume of Standpipe
4
3
Current Requirements –STANDPIPE-PAC™ Units
13
4
STANDPIPE-PAC™ Notification Appliance Circuit (NAC) Limitations and
Other Parameters
16
5
Do’s and Don’ts
20
SAFETY INFORMATION
This manual contains safety information that is important to know and understand. This information is provided for the
safety of installers, operators, and users of the UNITED Fire Systems STANDPIPE-PAC™ equipment. Carefully read,
understand, and follow instructions identified by these symbols.
DANGER
The use of the word “DANGER” identifies an immediate hazard with a likelihood of death or serious personal injury
if instructions, including recommended precautions, are not followed.
WARNING
The use of the word “WARNING” identifies the presence of hazards or unsafe practices that could result in death,
personal injury, or serious property damage if instructions, including recommended precautions, are not followed.
CAUTION
The use of the word “CAUTION” identifies possible hazards or unsafe practices that could result in personal injury
or property damage if instructions, including recommended precautions, are not followed.
IMPORTANT
The use of the word “IMPORTANT” identifies special instructions, not related to hazards, that should be followed.
UNITED FIRE SYSTEMS
STANDPIPE-PAC™MODEL SSS-101
DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
iv
FOREWORD
This manual is written for those who install, operate and maintain UNITED Fire Systems STANDPIPE-PAC™
standpipe supervisory systems. The manual contains installation, operation, and maintenance information for the
system. This manual must be read thoroughly and completely understood before installation and operation of
UNITED Fire Systems STANDPIPE-PAC™ equipment. All appropriate safety standards as determined by local or
national laws and regulations should be followed at all times. When handling, installing, or operating this equipment,
personnel must employ safe engineering practices and observe all related local regulations, health, and safety
procedures, and legal requirements for safety. Ensure that the equipment is depressurized and electrically isolated
before carrying out any of the scheduled maintenance instructions specified in this manual.
IMPORTANT
UNITED Fire Systems assumes no responsibility for the installation, operation, or maintenance of any systems
other than those addressed in this manual. The data contained in this manual is for information purposes only.
UNITED Fire Systems believes this data to be accurate at the time of publication, but the data is published and
presented without any guarantee or warranty whatsoever. UNITED Fire Systems disclaims any liability for any use
that may be made of the data and information contained in this manual by any and all parties.
IMPORTANT
The UNITED Fire Systems STANDPIPE-PAC™ standpipe supervisory system is a vital part of the fire protection
of any facility where these units are installed. Life safety and property protection depends on continuing proper
operation of the assembly. The owner of the STANDPIPE-PAC™ is responsible for the condition of the assembly
and its continued proper operation. UNITED Fire Systems strongly recommends that all owners of STANDPIPE-
PAC™ systems engage the services of qualified, trained fire protection professionals to design the system
containing the assembly, and to install and maintain the assembly.
CAUTION
Read all of the safety information in this manual before installing, operating, or maintaining this equipment. Use of
the equipment in a manner not specified within this manual may impair the protection provided by this equipment
and could result in serious injury or damage. Only competent personnel should perform installation, operation, and
maintenance procedures.
WARNING
DO NOT install, operate, or maintain unit if damage has occurred during shipping, handling, or use. Contact
UNITED Fire Systems immediately. Failure to do so could result in death, personal injury, or serious property
damage.
UNITED FIRE SYSTEMS
STANDPIPE-PAC™MODEL SSS-101
DESIGN, INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
v
UNITED Fire Systems STANDPIPE-PAC™ standpipe supervisory systems are to be installed, operated, and
maintained by qualified, trained personnel in accordance with:
This Installation, Operation, and Maintenance Manual P/N 10-540101-001 Revision 2.00.
National Fire Protection Association No. 14, “Standard for the Installation of Standpipe and Hose
Systems.”
National Fire Protection Association No. 25, “Standard for the Inspection, Testing, and Maintenance
of Water-Based Fire Protection Systems.”
National Fire Protection Association No. 70, “National Electrical Code®”.
Any questions on the information in this manual should be addressed to:
UNITED Fire Systems, Division of United Fire Protection Corporation
1 Mark Road, Kenilworth, NJ USA 07033
908-688-0300 www.unitedfiresystems.net
LIMITED WARRANTY
STANDPIPE-PAC™
What Does This Warranty Cover?
This warranty covers all manufacturing defects in material and workmanship in your new STANDPIPE-PAC™.
How Long Does The Coverage Last?
This warranty lasts for ninety (90) days from the date of shipment to the original purchaser.
What Will UNITED Fire Systems Do?
UNITED Fire Systems will repair, replace, or refund the purchase price of, at its option, any defective
STANDPIPE-PAC™ at no charge.
What Does This Warranty Not Cover?
STANDPIPE-PAC™s that have NOT been commissioned by UNITED Fire Systems or a trained distributor are
not covered under this warranty. If you modify, change, or alter your STANDPIPE-PAC™ without instructions
from UNITED Fire Systems, the STANDPIPE-PAC™ is not covered. If you break tamper seals applied by
UNITED Fire Systems, the sealed parts are not covered. Any problem that is caused by abuse, misuse, or an
act of God (such as a flood) is not covered. Also, consequential and incidental damages are not recoverable
under this warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages,
so the above limitation or exclusion may not apply to you.
How Do You Obtain Service?
In order to be eligible for service under this warranty, your STANDPIPE-PAC™ must have been commissioned
by UNITED Fire Systems or a trained distributor. If something goes wrong with your STANDPIPE-PAC™,
contact:
UNITED Fire Systems
Division of UNITED Fire Protection Corporation
1 Mark Road
Kenilworth, NJ 07033 USA
Phone: 908-688-0300
Fax: 908-481-1131
= OR =
Your
Trained
Distributor
UNITED Fire Systems or your trained distributor will contact you within 24 hours to arrange for evaluation of your
STANDPIPE-PAC™.
Is This Warranty Transferable?
If the STANDPIPE-PAC™ is moved from one to another installation during the time period of warranty coverage,
the STANDPIPE-PAC™ must be re-commissioned by UNITED Fire Systems or your trained distributor to be
eligible for continuing coverage. You must pay a quoted charge for this re-commissioning.
Is This The Entire Warranty?
This limited warranty is the entire warranty given by UNITED Fire Systems to the purchaser of a new
STANDPIPE-PAC™. There are no other warranties expressed or implied, beyond those required by law.
How Do State and Federal Laws Apply?
This warranty gives you specific legal rights per Federal law. You may also have other rights which vary from
state to state.
UNITED FIRE SYSTEMS
STANDPIPE-PAC™ MODEL SSS-101
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
Page 1
1. GENERAL INFORMATION
1.1.System Purpose. The UNITED Fire Systems STANDPIPE-PAC™ Model SSS-101 Standpipe Supervisory
System is a fully assembled standpipe supervisory system, including compressor, switches, alarm, and control
unit providing one complete zone of standpipe supervision in compliance with Boston FD TCM3-51725. All
components are mounted on a sturdy wooden backboard, suitable for hanging at a construction or demolition site.
1.2. Boston FD TCM3-51725
Boston FD TCM3-51725 was implemented in response to serious difficulties encountered when fire standpipes at
construction and demolition sites were damaged, rendering the standpipes unsuitable for fire department use.
The directive requires that all fire standpipes in vacant buildings, buildings undergoing demolition, and required
permanent or temporary standpipes in buildings under construction be equipped with a system to pressurize the
standpipe at all times, which then would sense the pressure loss if a portion of the standpipe was damaged or
completely removed. Detailed requirements for the system are specified in the directive. STANDPIPE-PAC™
has been designed to aid in compliance with the requirements in Boston FD TCM3-51725. IMPORTANT:
Boston FD TCM3-51725 requires that an application to install an air pressurized alarm system be filed by a
registered design professional, and a permit obtained by a licensed sprinkler contractor. A licensed electrician
shall obtain all required electrical permits. Install STANDPIPE-PAC™ after application is made and accepted,
and all permits received. To review Boston FD TCM3-51725 in its entirety, go to: www.unitedfiresystems.net.
1.3. Functional Description. See Figures 1, 2, 3, and 4. STANDPIPE-PAC™ consists of the following:
(1) Air compressor with automatic control switch. The air compressor compresses atmospheric air for
pressurizing the standpipe. The automatic control switch starts the compressor when the pressure is below
13 PSIG, and stops the compressor when the pressure exceeds 18 PSIG.
(2) Desiccant air dryer. The desiccant air dryer dries the compressed air before entry into the standpipe, as
required by Boston FD TCM3-51725.
(3) Low-limit pressure sensing switch. This switch senses when the pressure in the standpipe drops below 7
PSIG, as would happen if a standpipe valve was inadvertently opened, or a portion of the piping was
inadvertently removed. This switch sends its signal to the control unit (8).
(4) High-limit pressure sensing switch. This switch senses when the pressure in the standpipe exceeds 23
PSIG, as may happen if the automatic control switch on the air compressor (1) fails. This switch sends its
signal to the control unit (8).
(5) Pressure gauge. The pressure gauge indicates the approximate pressure in the system in PSIG.
(6) Check valve. The check valve prevents entry of water into the STANDPIPE-PAC™ when the Fire
Department pumps water into the standpipe. This device is required by Boston FD TCM3-51725
(7) Lockable shutoff valve. This valve permits maintenance on the STANDPIPE-PAC™ without de-pressurizing
the entire standpipe. This device is required by Boston FD TCM3-51725, and per this directive, shall be
locked in the OPEN position.
(8) Control unit with power supply, backup battery, silence switch, and automatic dialer. The control unit accepts
the signals from the pressure sensing switches (4) and (5), and operates the signal horn (9). The silence
switch allows the signal horn (9) to be silenced. The power supply is dedicated to the system as required by
Boston FD TCM3-51725, and provides for backup battery power for the control unit. This device also
provides an automatic dialer for connection of telephone lines for off-site notification.
(9) A signal horn. Additional signal horns may be connected so that signaling may be heard throughout the site.
(10) A junction box for connection of 120 VAC, 60 Hz, single phase power for both the air compressor (1) and
the control unit (8). Connection of 120VAC 60 Hz single phase in this box provides power for both the air
compressor (1) and the control unit (10).
(11) An outlet for connection of piping to the dry standpipe. 1/2” NPT pipe (provided by installer) is run from the
outlet to a connection point on the standpipe.
(12) A disconnect switch to remove power from the air compressor (1). This switch facilitates testing and
maintenance of the system.
(13) A test / service device. See instructions in this manual for use of this device.
(14) A serial number nameplate.
UNITED FIRE SYSTEMS
STANDPIPE-PAC™ MODEL SSS-101
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
Page 2
(15) A manual air release bleed valve for Fire Department use. This device is to be installed near the siamese
connection feeding the standpipe. A cap and chain is provided to protect the outlet. An instruction
nameplate is also provided. This nameplate is to be securely fastened near the valve.
(16) A remote weatherproof audible / amber visual device with weatherproof backbox and identification
nameplate. This device is required by Boston FD TCM3-51725. The installer must locate this device
immediately outside the location of the STANDPIPE-PAC™, and wire the device in accordance with the
instructions in this manual.
(17) An auxiliary condensate drain device. This device permits manual draining of water in the piping near the
STANDPIPE-PAC™ unit, to help prevent water entry into the unit and pipe blockage without removing all
air from the standpipe. (Figure 4)
Figure 1 –STANDPIPE-PAC™ Unit
(9)
SIGNAL HORN
(10)
JUNCTION BOX
FOR CONNECTION
OF 120 VAC
(12)
POWER DISCONNECT
SWITCH FOR
AIR COMPRESSOR
(4)
HIGH-LIMIT
PRESSURE SENSING
SWITCH
(13)
TEST / SERVICE
DEVICE
(3)
LOW-LIMIT
PRESSURE SENSING
SWITCH
AUTOMATIC CONTROL
SWITCH FOR
AIR COMPRESSOR
(1)
AIR COMPRESSOR
(8)
CONTROL UNIT
(BATTERY INSIDE)
OPERATING
INSTRUCTIONS
LABEL
(6)
CHECK VALVE
(7)
LOCKABLE
SHUTOFF VALVE
(11)
OUTLET FOR
PIPING CONNECTION
(5)
PRESSURE GAUGE
(2)
DESICCANT
AIR DRYER
(14)
SERIAL NUMBER
NAMEPLATE
UNITED FIRE SYSTEMS
STANDPIPE-PAC™ MODEL SSS-101
INSTALLATION, OPERATION, AND MAINTENANCE MANUAL
REVISION 2.00
P/N 10-540101-001
Page 3
INSTRUCTION
NAMEPLATE
(15)
MANUAL AIR RELEASE
BLEED VALVE
CAP AND CHAIN
Figure 2 –Manual Air Release
Bleed Valve
Figure 4 –Auxiliary Condensate
Drain Device
(17)
AUXILIARY CONDENSATE
DRAIN DEVICE
Figure 3 –Remote Weatherproof
Audible / Amber Visual Device with
Weatherproof Backbox