Universal Laser Systems X-600 Setup guide

X-600 / X2-600
SuperSpeed-600
Laser Engraving and Cutting Systems
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: [phone]
Fax: [phone]
Web Based Email Support: www.ulsinc.com
March 2002

Notice
This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are
intended solely for the contractual use of ULS, Inc. customers.
While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be
liable for errors contained herein or for incidental or consequential damage in connection with the
furnishing, performance, or use of this material.
ULS reserves the right to revise this manual and make changes from time to time without obligation
by ULS to notify any person of such revision or changes.
ULS does not assume any liability arising out of the application or use of any products, circuits, or
software described herein. Neither does it convey a license under its patent rights nor the patent
rights of others.
This publication and its contents may not be reproduced, copied, transmitted, or distributed in any
form, or by any means, radio, electronic, mechanical, photocopying, scanning, facsimile, or otherwise,
or for any other purpose, without the prior written permission of ULS.
ULS provides no warranties whatsoever on any software used in connection with a ULS Laser
Engraving System, express or implied. Neither does it guarantee software compatibility with any off-
the-shelf software package or any software program that has not been written by ULS.
Intended use of this system must be followed within the guidelines of this manual. In no event will
ULS be liable for any damages caused, in whole or in part, by customer, or for any economic loss,
physical injury, lost revenue, lost profits, lost savings or other indirect, incidental, special or
consequential damages incurred by any person, even if ULS has been advised of the possibility of
such damages or claims.
HP is a registered trademark of Hewlett-Packard Corporation.
Windows is a registered trademark of Microsoft Corporation.
Macintosh is a registered trademark of Apple Computer Corporation.
PostScript, Photoshop, and Streamline are registered trademarks of Adobe Systems Inc.
CorelDRAW is a registered trademark of Corel Corporation.
AutoCAD is a registered trademark of AutoDesk Inc.
ULS Platforms are protected under one or more of U.S.
patents 5,661,746; 5,754,575; 5,867,517; 5,881,087;
5,894,493; 5,901,167; 5,982,803; 6,181,719; 6,313,433;
6,342,687. Other U.S. and International patents pending.
© Universal Laser Systems Inc., 2002
All Rights Reserved

Introduction
We would like to thank you for your laser system purchase. Universal Laser Systems, Inc. (ULS) is
the pioneer, and highest volume manufacturer, of large field, computer controlled laser engraving,
marking, and cutting systems. ULS has devoted years of research and development to further the
quality of our products that has resulted in a number of remarkable innovations within the laser
industry. Since 1988, the staff at ULS has been dedicated to total customer satisfaction. When you
buy Universal you get more than a laser - you get a team of talented, experienced, enthusiastic
people who are focused on your satisfaction. Our commitment is to help you now and in the future.
To begin with, we highly recommend that this entire manual be read before attempting to use your
laser system. The manual includes important information about safety, assembly, use,
troubleshooting, and basic maintenance.
How To Get Help
Before contacting our Technical Support Department, make sure that you have read this entire
manual as well as any other accompanying manuals included with your laser system. The
Troubleshooting Guide, found within this manual, is very comprehensive and provides the answers to
frequently asked questions.
Step 1:
Try to recreate the problem and write down the circumstances in which the problem occurred. Try to
recall if the problem began all of a sudden, worsened over time, or began after you performed any
recent maintenance. Also be prepared to describe all pertinent information about the computer being
used such as software, ULS printer driver version, computer operating system and computer type.
Step 2:
Make sure that you have the serial number of the laser system available. The serial number tags are
located on the back of the machine, next to the exhaust port, and inside the front door, visible when
you open it. The Technical Support Department may not be able to assist you without this number.
Step 3:
Contact your local ULS Representative. They may have more details about your particular installation
and applications. If possible, call from a phone that is close to the laser system so that it can be
operated while talking to our representative.
Step 4:
If your local Sales Representative cannot assist you and you would like to use our FREE, email based
support system, log on to our website: www.ulsinc.com. Click on the “Technical Support “ link, then
click on the “Technical Support Request Form” and follow the instructions.
Step 5:
If you are unable to obtain Internet access, you may contact our Technical Support Department at:
Universal Laser Systems, Inc.
Technical Support Department
16008 North 81st Street
Scottsdale, AZ 85260
Phone: [phone]
Fax: [phone]
M-F 7am – 6pm Arizona Time

Specifications
System Operating Environment Requirements (user provided)
Operating Environment Well-ventilated office (recommended) or clean, light-duty manufacturing
Operating Temperature 50ºF (10ºC) to 95ºF (35º C) capable
73ºF (22ºC) to 77ºF (25º C) for best performance
Storage Temperature 50ºF (10ºC) to 95ºF (35º C)
Operating Humidity Non-condensing
Electrical Power Single Phase 100/220V AC, 10/5 Amp, 50/60 Hz
Grounded (earthed) and stable (surge and spike protected)
Particulate/Odor Outside
Ventilated Exhaust System
High-pressure vacuum blower capable of
500 CFM (cubic feet per minute) @ 6 inches static pressure
(850m3/hr at 1.5kPa)
Computer Requirement Windows 95/98 or Windows 2000/XP compatible
Software Requirement Graphics or CAD based
(See manual for recommendations)
System Specifications
Laser Safety CO2 Laser, Interlocked Safety Enclosure = Class I
Red Diode Pointer = Class IIIa
Laser Source 25,30,35,40,45,50,55,or 60 watt CO2 Laser Cartridge
1 or 2 Laser Cartridges can be installed on the X2-660 or the
SuperSpeed-660 Platforms
Work Area 32” x 18” (812.8 x 457.2 mm)
Printer Driver Windows 95/98 and Windows 2000/XP compatible
Hardware Interface Centronics Parallel (included)
RS232C Serial, USB, or Ethernet adapter options available
Memory Buffer 16 MB standard, single and multiple file storage modes with automatic data
compression
Dimensions 36.5”L x 44”W x 39.5”H
(92.7cm L x 111.8cm W x 100.3cm H)
System Weight System = 325 lbs. (147 kg)
Laser Cartridge Weight 25/30 Watt = 20 lbs (9 kg)
35/40 Watt = 23 lbs (10 kg)
45/50/55/60 Watt = 26 lbs (12 kg)
Available Options Rotary Fixture, Air Assist (standard or computer controlled), Air Compressor
(desiccant or refrigerated dryer options), Honeycomb Cutting Table, Dual
Head, Assorted Focal Length Lens Kits
Specifications subject to change without notice

Table of Contents
Section 1 - Safety
Description of Appropriate Use .....................................................................................1-1
General Safety .............................................................................................................1-1
Laser Safety.................................................................................................................1-1
Safety Labels ...............................................................................................................1-2
EU Compliance (CE) ....................................................................................................1-4
FCC Compliance ..........................................................................................................1-5
Section 2 - Installation
System Operating Environment Requirements .............................................................2-1
System Assembly ........................................................................................................2-3
Finalizing the Connections ...........................................................................................2-6
Printer Driver Installation ..............................................................................................2-7
Section 3 – Basic System Operation
The Control Panel ........................................................................................................3-1
The Menu System ........................................................................................................3-2
Focusing Methods ........................................................................................................3-5
Making a Sample, Step-by-Step ...................................................................................3-7
How it All Works ...........................................................................................................3-9
Section 4 - Basic Maintenance
Motion System Components Diagram ..........................................................................4-1
Cleaning and Maintenance Supplies ............................................................................4-2
System Cleaning and Maintenance ..............................................................................4-2
Maintenance Schedule .................................................................................................4-5
Troubleshooting ...........................................................................................................4-6
Section 5 – Material Settings Guide
Acrylic – Cast and Extruded .........................................................................................5-4
Acrylic - Mirrored ..........................................................................................................5-6
Aluminum - Anodized ...................................................................................................5-8
Brass – Painted............................................................................................................5-9
Corian / Avonite / Fountainhed ................................................................................... 5-10
Cork ........................................................................................................................... 5-11
Delrin ......................................................................................................................... 5-12
Glass/Crystal ............................................................................................................. 5-13
Leather ...................................................................................................................... 5-14
Marble ....................................................................................................................... 5-15
Mat Board .................................................................................................................. 5-16
Melamine - Standard .................................................................................................. 5-17
Melamine – Photo/Clipart engraving ........................................................................... 5-18
Plastic – Microsurfaced .............................................................................................. 5-19
Rubber Stamps .......................................................................................................... 5-20
Vinyl – Sign ................................................................................................................ 5-21
Wood / Wood Inlay ..................................................................................................... 5-22
Section 6 – Accessories
Air Assist......................................................................................................................6-1
Air Assist Compressor ..................................................................................................6-7
Dual Head ....................................................................................................................6-8
Honeycomb Cutting Table .......................................................................................... 6-11
Focus Lens Kits ......................................................................................................... 6-13
Rotary Fixture ............................................................................................................ 6-14

Section 1
Safety
Description of Appropriate Use
This device is designed for laser cutting and engraving of the materials listed in this manual, in a
laboratory, workshop, or light duty manufacturing environment. Materials to be processed must fit
completely inside the system for proper operation.
General Safety
Use of the equipment in a manner other than what is described in this manual can result in injury to
yourself, others, or may cause severe damage to the equipment and your facility. Failure to follow the
operational requirements and safety guidelines, listed in this manual, may increase this risk.
 Exposure to the laser beam may cause physical burns and can cause severe eye damage.
Proper use and care of this system are essential to safe operation.
 Never operate the laser system without constant supervision of the cutting and engraving
process. Exposure to the laser beam may cause ignition of combustible materials and start a fire.
A properly maintained fire extinguisher should be kept on hand at all times.
 A properly configured, installed, maintained, and operating particulate/fume exhaust
system is mandatory when operating the laser system. Fumes and smoke from the
engraving process must be extracted from the laser system and exhausted outside.
 Some materials, when engraved or cut with a laser, can produce toxic and caustic fumes.
We suggest that you obtain the Material Safety Data Sheet (MSDS) from the materials
manufacturer. The MSDS discloses all of the hazards when handling or processing that material.
DISCONTINUE processing any material that shows signs of chemical deterioration of the laser
system such as rust, metal etching or pitting, peeling paint, etc. Damage to the laser system from
caustic materials is NOT covered under warranty.
 Care should be taken when moving or lifting this device. Obtain assistance from 1 or 2
additional people when lifting or carrying (secure motion system and doors). Severe bodily injury
may occur if improper lifting techniques are applied or the system is dropped.
 Dangerous voltages are present within the electronics and laser enclosures of this system.
Although access to these areas is not necessary during normal use, if it becomes necessary to
open one of these enclosures for service reasons please remember to disconnect the power cord
from your electrical supply.
 This device is specifically designed to comply with CDRH performance requirements
under 21 CFR 1040.10 and 1040.11. CDRH is the Center for the Devices of Radiological Health
division of the Food and Drug Administration (FDA) in the USA. It also complies with CE
(European Community) safety regulations. No guarantees of suitability or safety are provided for
any use other than those specified by Universal Laser Systems, Inc.
Laser Safety
The device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense
invisible and visible laser radiation at a wavelength of 10.6 microns in the infrared spectrum. For your
protection, this enclosure is designed to completely contain the CO2 laser beam. Improper use of
controls and adjustments, or performance of procedures other than those specified, may invalidate
the safety of this system.

SAFETY
Section 1-2
 The intense light that appears during the engraving or cutting process is the product of material
combustion or vaporization. DO NOT STARE AT THE BRIGHT LIGHT OR VIEW DIRECTLY
WITH OPTICAL INSTRUMENTS.
 This device may contain a visible Red Dot Pointer (Class IIIa). DO NOT STARE AT THE RED
LIGHT OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
 The user door(s) are safety interlocked and will disable the CO2 laser beam from firing when the
user door(s) are opened. The Red Dot Pointer is NOT safety interlocked and can be activated
with the door(s) either open or closed.
 Do not operate any system that has had its safety features modified, disabled, or removed as this
can expose your eyes and skin to invisible and visible CO2 laser radiation which can cause
permanent blindness and/or severe burns to your skin.
Safety Labels
CDRH and CE regulations require that all laser manufacturers affix warning labels in specific locations
throughout the equipment. The following warning labels are placed on the laser system for your
safety. DO NOT remove them for any reason. If the labels become damaged or have been removed
for any reason, DO NOT OPERATE the laser system and immediately contact Universal Laser
Systems, Inc. for a free replacement. Labels are NOT to scale.
Model No:
Serial No:
Made in USA
Manufactured:
Scottsdale, Arizona
SERIAL #: XXXXX
DATE: XXXXX
WAR NING
NEVER OPERATE THE LASER SYSTEM
WITHOUT CONSTANT SUPERVISION
EXPOSURE TO THE LASER BEAM MAY
CAUSE IGNITION OF COMBUSTIBLE
MATERIALS WHICH CAN CAUSE SEVERE
DAMAGE TO THE EQUIPMENT
221-0004-0 221-0007-0 221-0012-0
!
WAR NING
THIS LASER SYSTEM CONTAINS A
CO LASER IN A CLASS I ENCLOSURE.
THE LASER SYSTEM HAS BEEN
CLASSIFIED AS CLASS 3a DUE
TO THE PRESENCE OF A
VISIBLE LASER DIODE.
2
THIS EQUIPMENT CONFORMS
TO PROVISIONS OF
US 21 CFR 1040.10
AND 1040.11
DANGER
INVISIBLE AND VISIBLE LASER RADIATION
AND INTERLOCK FAILED OR
AVOID EYE OR SKIN EXPOSURE
DIRECT OR SCATTERED RADIATION
WHEN OPEN
DEFEATED
TO
221-0013-0 221-0015-0 221-0016-0
DANGER
INVISIBLE AND VISIBLE LASER
RADIATION WHEN OPEN
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
AVOID EXPOSURE
INVISIBLE LASER RADIATION IS
EMITTED FROM THIS APERTURE
WARNING
TURN THE LASER SYSTEM OFF BEFORE
CONNECTING OR DISCONNECTING
THE ROTARY FIXTURE
221-0017-0 221-0018-0 221-0019-0

SAFETY
Section 1-3
WARNING
TO AVOID RISK OF ELECTRIC SHOCK
ALWAYS DISCONNECT POWER CORD
BEFORE REMOVING THIS COVER
INPUT POWER:
220 VAC; 50/60 Hz; 15 A
221-0020-0 221-0021-0 221-0024-0
CAUTION LASER RADIATION
DO NOT STARE INTO BEAM OR VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 3A LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
LASER RADIATION - AVOID
DIRECT EYE EXPOSURE
CLASS IIIa LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
D A N G E R
221-0031-0 221-0033-0 221-0034-0
221-0018-0
221-0007-0
221-0031-0
221-0017-0
221-0044-0
221-0045-0
221-0046-0
221-0047-0
221-0048-0
221-0049-0
221-0050-0
221-0051-0
221-0016-0
221-0020-0
221-0002-0
221-0015-0
221-0024-0
221-0016-0
221-0012-0
221-0013-0
221-0033-0
221-0034-0
221-0018-0
221-0007-0
221-0016-0
221-0021-0

SAFETY
Section 1-4
EU Compliance (CE)
Product Identification: X-660, X2-660, and SuperSpeed-660
Laser Engraving and Cutting Systems
Manufacturer: Universal Laser Systems, Inc.
16008 N. 81st St.
Scottsdale, AZ 85260
Phone: [phone] Fax: [phone]
USA
This equipment Is manufactured in conformity with the following directives:
89/336/EEC (EMC Directive)
73/23/EEC (Low Voltage Directive)
89/392/EEC (Machinery Directive)
based on the standards listed.
Standards Used:
Safety:
EN 60950: 1995
EN 60825: 1994 (Class IIIa)
EMC:
EN 55022: 1995 (Class A)
EN 50082-1: 1992
EN 60801-2: 1993 (6kV CD, 8kV AD)
EN 61000-3-2: 1996 (class A)
EN 61000-3-3: 1995
EN 61000-4-3: 1997 (3 V/m)
EN 61000-4-4: 1995 (2 kV power line, 0.5 kV signal line)
EN 61000-4-5: 1996 (class 2)
Note: This is not a declaration of conformity. The importer of this equipment
supplies the declaration of conformity.
Warning - This is a Class A product. In a domestic environment, this product
may cause radio interference in which case the user may be required to take
adequate measures.
L A S E R S Y S T E M S
I N C
.