Universal Laser Systems X-600 Setup guide

X-600 / X2-600
SuperSpeed-600
Laser Engraving and Cutting Systems
Safety, Installation, Operation,
and Basic Maintenance Manual
Universal Laser Systems, Inc.
16008 North 81st Street
Scottsdale, AZ 85260 USA
Customer Support Department
Phone: [phone]
Fax: [phone]
Web Based Email Support: www.ulsinc.com
March 2002

Notice
This publication and its contents are proprietary to Universal Laser Systems, Inc. (ULS), and are
intended solely for the contractual use of ULS, Inc. customers.
While reasonable efforts have been made to assure the accuracy of this manual, ULS shall not be
liable for errors contained herein or for incidental or consequential damage in connection with the
furnishing, performance, or use of this material.
ULS reserves the right to revise this manual and make changes from time to time without obligation
by ULS to notify any person of such revision or changes.
ULS does not assume any liability arising out of the application or use of any products, circuits, or
software described herein. Neither does it convey a license under its patent rights nor the patent
rights of others.
This publication and its contents may not be reproduced, copied, transmitted, or distributed in any
form, or by any means, radio, electronic, mechanical, photocopying, scanning, facsimile, or otherwise,
or for any other purpose, without the prior written permission of ULS.
ULS provides no warranties whatsoever on any software used in connection with a ULS Laser
Engraving System, express or implied. Neither does it guarantee software compatibility with any off-
the-shelf software package or any software program that has not been written by ULS.
Intended use of this system must be followed within the guidelines of this manual. In no event will
ULS be liable for any damages caused, in whole or in part, by customer, or for any economic loss,
physical injury, lost revenue, lost profits, lost savings or other indirect, incidental, special or
consequential damages incurred by any person, even if ULS has been advised of the possibility of
such damages or claims.
HP is a registered trademark of Hewlett-Packard Corporation.
Windows is a registered trademark of Microsoft Corporation.
Macintosh is a registered trademark of Apple Computer Corporation.
PostScript, Photoshop, and Streamline are registered trademarks of Adobe Systems Inc.
CorelDRAW is a registered trademark of Corel Corporation.
AutoCAD is a registered trademark of AutoDesk Inc.
ULS Platforms are protected under one or more of U.S.
patents 5,661,746; 5,754,575; 5,867,517; 5,881,087;
5,894,493; 5,901,167; 5,982,803; 6,181,719; 6,313,433;
6,342,687. Other U.S. and International patents pending.
© Universal Laser Systems Inc., 2002
All Rights Reserved

Introduction
We would like to thank you for your laser system purchase. Universal Laser Systems, Inc. (ULS) is
the pioneer, and highest volume manufacturer, of large field, computer controlled laser engraving,
marking, and cutting systems. ULS has devoted years of research and development to further the
quality of our products that has resulted in a number of remarkable innovations within the laser
industry. Since 1988, the staff at ULS has been dedicated to total customer satisfaction. When you
buy Universal you get more than a laser - you get a team of talented, experienced, enthusiastic
people who are focused on your satisfaction. Our commitment is to help you now and in the future.
To begin with, we highly recommend that this entire manual be read before attempting to use your
laser system. The manual includes important information about safety, assembly, use,
troubleshooting, and basic maintenance.
How To Get Help
Before contacting our Technical Support Department, make sure that you have read this entire
manual as well as any other accompanying manuals included with your laser system. The
Troubleshooting Guide, found within this manual, is very comprehensive and provides the answers to
frequently asked questions.
Step 1:
Try to recreate the problem and write down the circumstances in which the problem occurred. Try to
recall if the problem began all of a sudden, worsened over time, or began after you performed any
recent maintenance. Also be prepared to describe all pertinent information about the computer being
used such as software, ULS printer driver version, computer operating system and computer type.
Step 2:
Make sure that you have the serial number of the laser system available. The serial number tags are
located on the back of the machine, next to the exhaust port, and inside the front door, visible when
you open it. The Technical Support Department may not be able to assist you without this number.
Step 3:
Contact your local ULS Representative. They may have more details about your particular installation
and applications. If possible, call from a phone that is close to the laser system so that it can be
operated while talking to our representative.
Step 4:
If your local Sales Representative cannot assist you and you would like to use our FREE, email based
support system, log on to our website: www.ulsinc.com. Click on the “Technical Support “ link, then
click on the “Technical Support Request Form” and follow the instructions.
Step 5:
If you are unable to obtain Internet access, you may contact our Technical Support Department at:
Universal Laser Systems, Inc.
Technical Support Department
16008 North 81st Street
Scottsdale, AZ 85260
Phone: [phone]
Fax: [phone]
M-F 7am – 6pm Arizona Time

Specifications
System Operating Environment Requirements (user provided)
Operating Environment Well-ventilated office (recommended) or clean, light-duty manufacturing
Operating Temperature 50ºF (10ºC) to 95ºF (35º C) capable
73ºF (22ºC) to 77ºF (25º C) for best performance
Storage Temperature 50ºF (10ºC) to 95ºF (35º C)
Operating Humidity Non-condensing
Electrical Power Single Phase 100/220V AC, 10/5 Amp, 50/60 Hz
Grounded (earthed) and stable (surge and spike protected)
Particulate/Odor Outside
Ventilated Exhaust System
High-pressure vacuum blower capable of
500 CFM (cubic feet per minute) @ 6 inches static pressure
(850m3/hr at 1.5kPa)
Computer Requirement Windows 95/98 or Windows 2000/XP compatible
Software Requirement Graphics or CAD based
(See manual for recommendations)
System Specifications
Laser Safety CO2 Laser, Interlocked Safety Enclosure = Class I
Red Diode Pointer = Class IIIa
Laser Source 25,30,35,40,45,50,55,or 60 watt CO2 Laser Cartridge
1 or 2 Laser Cartridges can be installed on the X2-660 or the
SuperSpeed-660 Platforms
Work Area 32” x 18” (812.8 x 457.2 mm)
Printer Driver Windows 95/98 and Windows 2000/XP compatible
Hardware Interface Centronics Parallel (included)
RS232C Serial, USB, or Ethernet adapter options available
Memory Buffer 16 MB standard, single and multiple file storage modes with automatic data
compression
Dimensions 36.5”L x 44”W x 39.5”H
(92.7cm L x 111.8cm W x 100.3cm H)
System Weight System = 325 lbs. (147 kg)
Laser Cartridge Weight 25/30 Watt = 20 lbs (9 kg)
35/40 Watt = 23 lbs (10 kg)
45/50/55/60 Watt = 26 lbs (12 kg)
Available Options Rotary Fixture, Air Assist (standard or computer controlled), Air Compressor
(desiccant or refrigerated dryer options), Honeycomb Cutting Table, Dual
Head, Assorted Focal Length Lens Kits
Specifications subject to change without notice

Table of Contents
Section 1 - Safety
Description of Appropriate Use .....................................................................................1-1
General Safety .............................................................................................................1-1
Laser Safety.................................................................................................................1-1
Safety Labels ...............................................................................................................1-2
EU Compliance (CE) ....................................................................................................1-4
FCC Compliance ..........................................................................................................1-5
Section 2 - Installation
System Operating Environment Requirements .............................................................2-1
System Assembly ........................................................................................................2-3
Finalizing the Connections ...........................................................................................2-6
Printer Driver Installation ..............................................................................................2-7
Section 3 – Basic System Operation
The Control Panel ........................................................................................................3-1
The Menu System ........................................................................................................3-2
Focusing Methods ........................................................................................................3-5
Making a Sample, Step-by-Step ...................................................................................3-7
How it All Works ...........................................................................................................3-9
Section 4 - Basic Maintenance
Motion System Components Diagram ..........................................................................4-1
Cleaning and Maintenance Supplies ............................................................................4-2
System Cleaning and Maintenance ..............................................................................4-2
Maintenance Schedule .................................................................................................4-5
Troubleshooting ...........................................................................................................4-6
Section 5 – Material Settings Guide
Acrylic – Cast and Extruded .........................................................................................5-4
Acrylic - Mirrored ..........................................................................................................5-6
Aluminum - Anodized ...................................................................................................5-8
Brass – Painted............................................................................................................5-9
Corian / Avonite / Fountainhed ................................................................................... 5-10
Cork ........................................................................................................................... 5-11
Delrin ......................................................................................................................... 5-12
Glass/Crystal ............................................................................................................. 5-13
Leather ...................................................................................................................... 5-14
Marble ....................................................................................................................... 5-15
Mat Board .................................................................................................................. 5-16
Melamine - Standard .................................................................................................. 5-17
Melamine – Photo/Clipart engraving ........................................................................... 5-18
Plastic – Microsurfaced .............................................................................................. 5-19
Rubber Stamps .......................................................................................................... 5-20
Vinyl – Sign ................................................................................................................ 5-21
Wood / Wood Inlay ..................................................................................................... 5-22
Section 6 – Accessories
Air Assist......................................................................................................................6-1
Air Assist Compressor ..................................................................................................6-7
Dual Head ....................................................................................................................6-8
Honeycomb Cutting Table .......................................................................................... 6-11
Focus Lens Kits ......................................................................................................... 6-13
Rotary Fixture ............................................................................................................ 6-14

Section 1
Safety
Description of Appropriate Use
This device is designed for laser cutting and engraving of the materials listed in this manual, in a
laboratory, workshop, or light duty manufacturing environment. Materials to be processed must fit
completely inside the system for proper operation.
General Safety
Use of the equipment in a manner other than what is described in this manual can result in injury to
yourself, others, or may cause severe damage to the equipment and your facility. Failure to follow the
operational requirements and safety guidelines, listed in this manual, may increase this risk.
 Exposure to the laser beam may cause physical burns and can cause severe eye damage.
Proper use and care of this system are essential to safe operation.
 Never operate the laser system without constant supervision of the cutting and engraving
process. Exposure to the laser beam may cause ignition of combustible materials and start a fire.
A properly maintained fire extinguisher should be kept on hand at all times.
 A properly configured, installed, maintained, and operating particulate/fume exhaust
system is mandatory when operating the laser system. Fumes and smoke from the
engraving process must be extracted from the laser system and exhausted outside.
 Some materials, when engraved or cut with a laser, can produce toxic and caustic fumes.
We suggest that you obtain the Material Safety Data Sheet (MSDS) from the materials
manufacturer. The MSDS discloses all of the hazards when handling or processing that material.
DISCONTINUE processing any material that shows signs of chemical deterioration of the laser
system such as rust, metal etching or pitting, peeling paint, etc. Damage to the laser system from
caustic materials is NOT covered under warranty.
 Care should be taken when moving or lifting this device. Obtain assistance from 1 or 2
additional people when lifting or carrying (secure motion system and doors). Severe bodily injury
may occur if improper lifting techniques are applied or the system is dropped.
 Dangerous voltages are present within the electronics and laser enclosures of this system.
Although access to these areas is not necessary during normal use, if it becomes necessary to
open one of these enclosures for service reasons please remember to disconnect the power cord
from your electrical supply.
 This device is specifically designed to comply with CDRH performance requirements
under 21 CFR 1040.10 and 1040.11. CDRH is the Center for the Devices of Radiological Health
division of the Food and Drug Administration (FDA) in the USA. It also complies with CE
(European Community) safety regulations. No guarantees of suitability or safety are provided for
any use other than those specified by Universal Laser Systems, Inc.
Laser Safety
The device contains a sealed carbon dioxide (CO2) laser in a Class I enclosure that produces intense
invisible and visible laser radiation at a wavelength of 10.6 microns in the infrared spectrum. For your
protection, this enclosure is designed to completely contain the CO2 laser beam. Improper use of
controls and adjustments, or performance of procedures other than those specified, may invalidate
the safety of this system.

SAFETY
Section 1-2
 The intense light that appears during the engraving or cutting process is the product of material
combustion or vaporization. DO NOT STARE AT THE BRIGHT LIGHT OR VIEW DIRECTLY
WITH OPTICAL INSTRUMENTS.
 This device may contain a visible Red Dot Pointer (Class IIIa). DO NOT STARE AT THE RED
LIGHT OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS.
 The user door(s) are safety interlocked and will disable the CO2 laser beam from firing when the
user door(s) are opened. The Red Dot Pointer is NOT safety interlocked and can be activated
with the door(s) either open or closed.
 Do not operate any system that has had its safety features modified, disabled, or removed as this
can expose your eyes and skin to invisible and visible CO2 laser radiation which can cause
permanent blindness and/or severe burns to your skin.
Safety Labels
CDRH and CE regulations require that all laser manufacturers affix warning labels in specific locations
throughout the equipment. The following warning labels are placed on the laser system for your
safety. DO NOT remove them for any reason. If the labels become damaged or have been removed
for any reason, DO NOT OPERATE the laser system and immediately contact Universal Laser
Systems, Inc. for a free replacement. Labels are NOT to scale.
Model No:
Serial No:
Made in USA
Manufactured:
Scottsdale, Arizona
SERIAL #: XXXXX
DATE: XXXXX
WAR NING
NEVER OPERATE THE LASER SYSTEM
WITHOUT CONSTANT SUPERVISION
EXPOSURE TO THE LASER BEAM MAY
CAUSE IGNITION OF COMBUSTIBLE
MATERIALS WHICH CAN CAUSE SEVERE
DAMAGE TO THE EQUIPMENT
221-0004-0 221-0007-0 221-0012-0
!
WAR NING
THIS LASER SYSTEM CONTAINS A
CO LASER IN A CLASS I ENCLOSURE.
THE LASER SYSTEM HAS BEEN
CLASSIFIED AS CLASS 3a DUE
TO THE PRESENCE OF A
VISIBLE LASER DIODE.
2
THIS EQUIPMENT CONFORMS
TO PROVISIONS OF
US 21 CFR 1040.10
AND 1040.11
DANGER
INVISIBLE AND VISIBLE LASER RADIATION
AND INTERLOCK FAILED OR
AVOID EYE OR SKIN EXPOSURE
DIRECT OR SCATTERED RADIATION
WHEN OPEN
DEFEATED
TO
221-0013-0 221-0015-0 221-0016-0
DANGER
INVISIBLE AND VISIBLE LASER
RADIATION WHEN OPEN
AVOID EYE OR SKIN EXPOSURE TO
DIRECT OR SCATTERED RADIATION
AVOID EXPOSURE
INVISIBLE LASER RADIATION IS
EMITTED FROM THIS APERTURE
WARNING
TURN THE LASER SYSTEM OFF BEFORE
CONNECTING OR DISCONNECTING
THE ROTARY FIXTURE
221-0017-0 221-0018-0 221-0019-0

SAFETY
Section 1-3
WARNING
TO AVOID RISK OF ELECTRIC SHOCK
ALWAYS DISCONNECT POWER CORD
BEFORE REMOVING THIS COVER
INPUT POWER:
220 VAC; 50/60 Hz; 15 A
221-0020-0 221-0021-0 221-0024-0
CAUTION LASER RADIATION
DO NOT STARE INTO BEAM OR VIEW
DIRECTLY WITH OPTICAL INSTRUMENTS
CLASS 3A LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
LASER RADIATION - AVOID
DIRECT EYE EXPOSURE
CLASS IIIa LASER PRODUCT
LASER DIODE
WAVELENGTH: 630-680 nm
MAX. OUTPUT: 5 mW
D A N G E R
221-0031-0 221-0033-0 221-0034-0
221-0018-0
221-0007-0
221-0031-0
221-0017-0
221-0044-0
221-0045-0
221-0046-0
221-0047-0
221-0048-0
221-0049-0
221-0050-0
221-0051-0
221-0016-0
221-0020-0
221-0002-0
221-0015-0
221-0024-0
221-0016-0
221-0012-0
221-0013-0
221-0033-0
221-0034-0
221-0018-0
221-0007-0
221-0016-0
221-0021-0

SAFETY
Section 1-4
EU Compliance (CE)
Product Identification: X-660, X2-660, and SuperSpeed-660
Laser Engraving and Cutting Systems
Manufacturer: Universal Laser Systems, Inc.
16008 N. 81st St.
Scottsdale, AZ 85260
Phone: [phone] Fax: [phone]
USA
This equipment Is manufactured in conformity with the following directives:
89/336/EEC (EMC Directive)
73/23/EEC (Low Voltage Directive)
89/392/EEC (Machinery Directive)
based on the standards listed.
Standards Used:
Safety:
EN 60950: 1995
EN 60825: 1994 (Class IIIa)
EMC:
EN 55022: 1995 (Class A)
EN 50082-1: 1992
EN 60801-2: 1993 (6kV CD, 8kV AD)
EN 61000-3-2: 1996 (class A)
EN 61000-3-3: 1995
EN 61000-4-3: 1997 (3 V/m)
EN 61000-4-4: 1995 (2 kV power line, 0.5 kV signal line)
EN 61000-4-5: 1996 (class 2)
Note: This is not a declaration of conformity. The importer of this equipment
supplies the declaration of conformity.
Warning - This is a Class A product. In a domestic environment, this product
may cause radio interference in which case the user may be required to take
adequate measures.
L A S E R S Y S T E M S
I N C
.

SAFETY
Section 1-5
FCC Compliance
This ULS laser system has been tested and found to comply with Federal Communication
Commission (FCC) directives regarding Electromagnetic Compatibility (EMC). In accordance with
these directives ULS is required to provide the following information to its customers.
FCC Compliance Statement and Warnings
This device complied with FCC Rules Part 15. Operation is subject to the following two conditions:
1. This device may not cause harmful interference, and
2. This device must accept any interference received, including interference that may cause
undesired operation.
This equipment has been tested and found to comply with the limits for a Class A digital device as set
forth in Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses and can radiate radio frequency energy and, if not installed and used in accordance
with manufacturer’s instructions, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference in which case the user
will be required to correct the interference at his or her own expense.
Users should be aware that changes or modifications to this equipment not expressly approved by the
manufacturer could void the user’s authority to operate the equipment.
This equipment has been type tested and found to comply with the limits for a Computing Device per
FCC part 15, using shielded cables. Shielded cables must be used in order to insure compliance with
FCC regulations.

SAFETY
Section 1-6

Section 2
Installation
The following operational guidelines are vital to a safe and productive environment. It is your
responsibility to provide a proper operating environment.
Damage to the laser system due to an inadequate or improper operating environment
is considered abuse and WILL NOT be covered under warranty. In no event will ULS
be liable for any damages caused, in whole or in part, by customer, or for any
economic loss, physical injury, lost revenue, lost profits, lost savings or other indirect,
incidental, special or consequential damages incurred by any person, even if ULS
has been advised of the possibility of such damages or claims.
System Operating Requirements
Environment (user supplied)
 The laser system MUST be installed in an office-type or light duty manufacturing environment.
Dusty or dirty air environments can damage the laser system. Keep the laser system isolated
from any type of sandblasting, sanding, oily, or any other machinery that produces airborne
particles.
 Avoid small, enclosed, non-ventilated areas. Some materials, after laser engraving or cutting,
continue emitting fumes for several minutes after processing. Having these materials present in a
confined, unventilated room can contaminate the room.
 For best results, since the lasers are air-cooled, we recommend operating the laser system
between the ambient temperatures of 73ºF (22ºC) to 77ºF (25º C). However, the system can
operate between the temperatures of 50ºF (10ºC) to 95ºF (35º C). The laser cartridge has
thermal sensors that will not permit it to operate outside of these parameters.
 Avoid storing the laser system outside the temperatures of 50ºF (10ºC) to 95ºF (35º C) as
excessively cold or hot temperatures can damage the laser cartridge.
 Ambient humidity levels must be non-condensing.
Electrical (user supplied)
 Refer to the “INPUT POWER” label near the system’s ON/OFF switch and power inlet for your
system’s electrical requirements.
 Never remove the ground lead to the electrical cord and plug the system into a non-
grounded outlet. This is very dangerous and can lead to a severe, if not fatal, electrical shock.
Always plug the system into a properly grounded (earthed) outlet.
 Noisy or unstable electricity as well as voltage spikes can cause interference and possible
damage to the electronics of the laser system. If electrical power fluctuations, brown outs, or
constant power outages are a problem in your area, an electrical line stabilizer, UPS
(Uninterruptible Power Supply), or backup generator might be required. You may also need to
connect the laser system to a dedicated electrical line to resolve the problem.
 An IT type of electrical supply is acceptable if a standard power source is unavailable. An IT
power system is a power distribution system having no direct connection to earth, the exposed
conductive parts of the electrical installation being earthed.

INSTALLATION
Section 2-2
Exhaust System (user supplied)
 The exhaust system MUST be capable of supplying a minimum of 500 CFM (cubic feet per
minute) of airflow while under a load of 6 inches of static pressure (850m3/hr at 1.5kPa). DO
NOT install forward incline, backward incline, in-line, or ventilator fans because these types of air
handlers are inadequate and inappropriate for this type of installation. A high-pressure blower
MUST be used to meet minimum airflow requirements.
 The blower MUST be mounted on the OUTSIDE of the building.
 Rigid tubing should be used for 90% of the distance traveled between the blower and the laser
system. The tubing should be smooth walled and have as few 90 degree bends as possible.
 Install a gate to control airflow and to close off the exhaust from the outside environment when the
laser is not in use. Place this gate within 5 – 10 feet from the laser system.
 Use a short piece of industrial grade, wire reinforced rubber tubing to connect the end of the gate
to the laser system. This will provide mobility and will dampen blower vibrations.
 Have the blower electrically wired to a wall switch in the same room for easy ON/OFF control.
The following diagram shows a typical exhaust system layout. Use this as a guideline to proper
exhaust system installation. Although this diagram just serves as an example, we recommend
installation of the exhaust system by a licensed contractor to meet safety and local code requirements
as well as being able to calculate the correct size blower required for your particular installation.
Length of exhaust pipe, exhaust pipe diameter, number of 90-degree angles, and other restrictions
must be calculated when determining the correct exhaust blower unit. Installing an undersized or
oversized blower is not only
unsafe, but it can also lead to
premature and excessive wear
and tear to the laser system.
(1) Exhaust blower mounted
outside.
(2) Weatherproof shield
(3) Rigid ducting matching the
diameter of the blower inlet
(4) Reducer to 4 inches
(5) Y-pipe
(6) Shut-off or air-flow gate(s)
(7) Flexible, wire-reinforced,
industrial grade rubber hose
(8) Connection to laser
(9) On/Off switch
Minimum Computer Configuration (user supplied)
Pentium 300 MHz using Windows 95/98 or 2000/XP CD-ROM Drive
128 MB of RAM (Win 98) - 256 MB (Win2000/XP) Mouse or other pointing device
2 Gigabyte hard drive or bigger 3.5” floppy disk drive
17 inch color VGA monitor 600 DPI Optical Resolution Scanner (optional)
Suggested Software (user supplied)
ULS does not guarantee software compatibility with any off-the-shelf software program that has not
been written by ULS. However, the following suggested programs are widely used by ULS customers
and are considered to be the most functional and compatible programs to use with the laser system.
Graphics Programs (user supplied)
CorelDRAW, Macromedia Freehand, or Canvas
Bitmap / Scanning Software (user supplied)
Corel PHOTO-PAINT or Adobe Photoshop
1
2
3
4
5
6
9
8
3
4
5
6
7
6
8
7

INSTALLATION
Section 2-3
Raster to Vector Conversion Software (user supplied)
Adobe Streamline or CorelTRACE
CAD Software (user supplied)
AutoCAD or AutoCAD LT for Windows
FONTS (user supplied)
True Type fonts ONLY. Do not use PostScript or bitmapped fonts.
System Assembly
If the doorway is not wide enough to allow to you roll the laser system through it, the system MUST be
detached from the cart stand, rotated sideways, passed through the doorway, then re-attached to the
cart stand. If your doorway is wide enough, you can skip the following procedure and proceed to
“Leveling the System”. It would help if you had a PADDED floor dolly to transport the machine
through the doorway. If one is not available, it will need to be carried through the doorway.
The laser system without the cart stand weighs approximately 200 lbs. Obtain
assistance from as many people as possible (3 or 4 people). Always use a back-
support device when lifting. Do not attempt lifting the machine if you are physically
handicapped or are injured in any way. Seek the advice of a physician if you are
unsure.
1. Make sure unit is unplugged from
an electrical outlet.
2. At the back of the system, locate the
four screws; remove them and the
cover
plate.
3. Locat
e the
two,
white
conne
ctors
and
the
one,
black connector that attaches the wire
harness to the power supply. Unplug all
three connectors. They are held in place by
latche
s so
you will need to release the
latches to pull the connectors off.
4. Open the rear cover by
pressing down on the button part of
the latches until the latches pop up.
5. Fold the rear cover down to a
resting position.

INSTALLATION
Section 2-4
6. Locate the cavity where the cables reside. Gently
pull the cables upwards and rest them on top of the
gray-colored plate as the diagram indicates.
7. Close and re-latch the rear cover.
8. Remove any packing materials or accessories from
inside the laser system.
9. Using strong shipping tape or rope, tape the front
door closed so that it does not open up when you
tilt it.
10. Remove the eight (8) screws, flat washers, and lock
washers that attach the cart stand to the laser
system from the bottom.
11. Lift the laser system straight up, clearing the cart
stand.
12. Place the laser system face down on the dolly and
roll it through the doorway. If you do not have a
dolly, you will need to carry it through.
13. After you get the laser system and the cart stand
through the door, carefully line up the laser system
and place it back on top of the cart stand. Be
careful not to pinch your fingers.
14. Attach your screws, flat washers, and lock washers.
Gently push the cables back into the cavity, re-
connect the three power supply connectors, re-
attach the cover plate, close the rear cover, and
push down on the latches until they “click”.
Leveling the System
Move the laser system to the desired operating
location. If the floor underneath the laser system, at
this location, is uneven, the casters must be adjusted.
Uneven flooring can cause mechanical problems
with the operation of the motion system, which can
seriously affect engraving or cutting quality.
1. Place a bubble level across the front (2) and rear
legs (3). Adjust the caster height using the
adjustment screw (4) until both the rear part and
the front part of the legs are level with respect to
each other. Once the system is level, secure all
casters by tightening the nut (5) up against the cart
leg.
2. Open the top door and remove the rubber band
that is holding the arm in place.
3. If you haven’t already done so, remove any remaining packing materials, accessories or any other
items that may be located inside the cabinet or on top of the engraving table.
4. Gain access to the rear of the laser system to install the laser cartridge(s).
1
2
3
4
5

INSTALLATION
Section 2-5
Laser Cartridge Installation
Before connecting and powering on your system, you must install the laser cartridges. Make sure that
your power cord IS NOT plugged in at this time. Press on the backside of the two hinges to release
the latches. Gently fold back the rear cover.
Visually locate the two mounting blocks (1), the laser latch (2), alignment fork (3), and power
connector (7). Notice that the alignment fork has two plates, one small (4) and one large (5). Locate
the gap between the two plates (6).
Open the rear cover and visually locate the laser mounting blocks, the laser latches, and alignment
forks. Notice that the alignment forks have two plates, one small and one large. Locate the gap
between the two plates. Observe the “V” groove along the upper (3) and lower (2) part of the laser
cartridge and the alignment plate (1) at the end.
Pick up the laser cartridge by the sides. Tilt the laser cartridge downward on a 30-degree angle. If
you have purchased two lasers, mount the first cartridge onto the LOWER mounting blocks. Place
the upper “V” groove of the cartridge on top of the mounting blocks. Slide the cartridge to the right
until the alignment plate of the laser cartridge makes contact with the inside of the large plate of the
alignment fork and is centered in the gap between the small and large plates of the alignment fork.
Mount the second Laser Cartridge on the top mounts in the same manner as the bottom Laser
Cartridge.
The power connectors are labeled “Top” and “Bottom”. It is very important that you plug in the correct
connector into the each laser, otherwise the laser system will not function properly. The power
connectors are keyed so it will only insert one way. Close the rear cover, making sure that you do not
pinch any wires, and push down on the latches until they “click”.

INSTALLATION
Section 2-6
Checking Beam Alignment
 Open the top door of the laser system. Locate the power cord and
plug it into the system and your grounded electrical outlet.
International users may need to connect an adapter to the power
cord to be able to plug it into their power source. MAKE SURE
THAT YOU ATTACH THE ADAPTER CORRECTLY TO THE
POWER CORD AND THAT YOUR POWER SOURCE IS
PROPERLY GROUNDED (EARTHED) OTHERWISE SERIOUS
DAMAGE CAN OCCUR TO THE LASER SYSTEM.
 Place a small piece of masking tape across the 3/4” hole in the focus
carriage (1). Gently rub the tape around the edge of the hole so that
you can see the outline of the hole through the tape (2) and then
close the top door.
 Power ON the laser system and after the system finishes initializing,
open the top door.
 Press the X-Y button on the control panel and a red dot will appear on the masking tape (3). The
red dot should appear centered, or close to the center of the hole, within 1/8 inch. If not, remove
and re-install the laser cartridge and try again. If the red dot still does not appear within 1/8” of
the center of the hole, please contact our Service Department.
 Laser cartridge installation is complete. Power OFF the laser system and remove the masking
tape.
Finalizing the Connections
Make the following connections in the exact order described otherwise static electricity can damage
the computer and/or the laser systems electronics.
 Connect your 4-inch flexible rubber exhaust system hoses to the 4-inch outlets found at the rear
of the laser system. Use a hose clamp so that it doesn’t fall off.
 Connect the laser systems power cord (already done) and your computers power cord to the
electrical power source. DO NOT POWER ON EITHER DEVICE AT THIS TIME.
 The laser system is standard equipped with a parallel printer cable. You may have purchased the
optional USB or Ethernet adapter. Follow the instructions below pertaining on the cable you
received.
Parallel Printer Cable (standard)
The laser system comes equipped with a high quality 6-foot IEEE1284 compliant Centronics parallel
printer cable. Please use this cable and do not substitute it with any other. Connect the printer cable
directly from your computers parallel printer port to the port in the rear of the laser system. DO NOT
USE ANY ADAPTERS, EXTENSION CABLES, SWITCH BOXES, PARRALEL PORT CD-ROM,
PARALLEL PORT SCANNER, ZIP DRIVE, OR ANY DEVICE BETWEEN THE COMPUTERS
PARALLEL PRINTER PORT AND THE PORT ON THE LASER SYSTEM OTHERWISE DAMAGE
TO THE COMPUTER OR THE LASER SYSTEM CAN OCCUR AS WELL AS FILE TRANSMISSION
PROBLEMS.
Power ON your computer and check your computers BIOS setting for its parallel port mode. You
must set the parallel port mode to “Standard Parallel Port (SPP)”, “Normal”, or “Output Only”. If these
choices are not available, set it to “ECP”. DO NOT SET IT TO “EPP” or “Bi-directional”. The laser
system does not support these modes. If your computer is set to an incorrect configuration,
erroneous data will be sent to the laser system during printing. This can cause the system to lock up,
print garbage information, or not print at all. For information on how to check or adjust your
computers BIOS setting, please refer to your computers owner manual or contact their technical
support department.
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3

INSTALLATION
Section 2-7
USB to Parallel Printer Cable Adapter
To use this device, you must have one USB port available in your computer or from a USB hub. The
laser system does not have a built-in USB port. However, you can use this adapter to connect the
USB part of the adapter to your computer (or hub) and the parallel port end to the laser system. This
adapter comes complete with installation software. Please follow the manufacturer’s instructions on
how to install and use this device.
Ethernet to Parallel Printer Cable Adapter
To use this device, you must have one Ethernet port available in your computer or from an Ethernet
hub. The laser system does not have a built-in Ethernet port. However, you can use this adapter to
connect the Ethernet part of the adapter to your computer (or hub) and the parallel port end to the
laser system. This adapter comes complete with installation software. Please follow the
manufacturer’s instructions on how to install and use this device.
Printer Driver Installation
At this point you need to install either the Windows 95/98 or the Windows 2000/XP printer driver.
Included with your laser system in another manual called “Computerized Controls” which describes
the installation and use of the ULS printer driver and also contains information regarding the setup
and proper use of the recommended graphics software and CAD programs. Please read the
“Computerized Controls” manual completely before proceeding to the next section.

INSTALLATION
Section 2-8