UPOWER CAN POWER SmartBee-5120MT User manual

EN Version:V1.1
Upower Electric Co.,Ltd
User Manual
Low Voltage Battery System
SmartBee-5120MT


01
Contents
1 Notes on this Manual...............................................................................................02
1.1 Target Group...........................................................................................................02
1.2 Symbols Used.........................................................................................................02
2 Safety...............................................................................................................................03
2.1 Important Safety Instructions...........................................................................03
2.2 Explanation of Symbols ......................................................................................04
2.3 Emergency situation ............................................................................................05
3 Introduction .................................................................................................................07
3.1 Product Model Description...............................................................................07
3.2 Datasheet.................................................................................................................07
4 Installation Instructions ..........................................................................................08
4.1 Safety Tips ...............................................................................................................08
4.2 Packing List .............................................................................................................08
4.3 Determine the installation method and location ......................................09
4.4 Installation...............................................................................................................10
5 Electrical Connections..............................................................................................12
5.1 Electrical Interface Description ........................................................................12
5.2 Wiring .......................................................................................................................13
5.2.1 Wire Processing..........................................................................................13
5.2.2 Parallel............................................................................................................15
5.2.3 Connecting the inverter...........................................................................16
6 LED indication..............................................................................................................18
7 Battery Maintenance................................................................................................18
7.1 Transportation........................................................................................................19
7.2 Storage .....................................................................................................................19
7.3 Cleanliness...............................................................................................................20

02
1 Notes on this Manual
1.1 Target Group
This manual is for qualified electricians. The tasks described in this manual only
can be performed by qualified personnel.
1.2 Symbols Used
The following types of safety instructions and general information appear in
this document as described below:
Danger!
“Danger” indicates a hazardous situation which, if not avoided,
will result in death or serious injury.
Warning!
“Warning” indicates a hazardous situation which, if not avoided,
could result in death or serious injury.
Caution!
“Caution” indicates a hazardous situation which, if not avoided,
could result in minor or moderate injury.
Note!
“Note” provides tips that are valuable for the optimal operation
of our product.
Danger
Warning
Caution
User Manual

03
2 Safety
2.1 Important Safety Instructions
Danger!
●Electric shock and high voltage.
●
Do not expose the storage unit to temperatures in excess of 45°C.
●Do not subject the storage unit to any strong force.
●Do not touch uninsulated cable termination.
●Do not soak the storage unit in water or expose it to moisture
environment.
●Do not touch the case of the storage unit when it is wet in
case of electric shock.
●Do not dispose of batteries in fire. The batteries may explode!
●Do not place the storage unit near a heat source, such as
direct sunlight, a fireplace.
●Keep inflammable and explosive dangerous items or flames
away from the storage unit.
●Do not charge or discharge damaged storage unit.
●Before performing any work on the storage unit, please
disconnect the storage unit from all voltage sources as
described in this document.
Warning!
●Installation, repair, recycling, and disposal of storage unit must
be performed by qualified personnel in accordance
with national and local standards and regulations.
●Risks of chemical burn electrolyte or toxic gases.
●Do not place heavy objects on the top of the system.
●If the moisture penetrates the system (e.g., due to casing
damage), please do not install or operate the system.
●Do not use wet hands to touch the system.
●Any behavior to change the functionality of the product
without permission will cause fatal injury to the operator, third
parties, and equipment. SmartBee-5120MT is not responsible
for these losses and warranty claims.
●To ensure property and personal safety, the batteries and
inverter shall be well grounded.
Danger
Warning
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04
This section explains all the symbols shown on the inverter and on the type label.
CE mark.
The system complies with the requirements of the applicable CE
guild lines.
Dangerous electrical voltage
Do not touch any internal parts of the device being disconnect-
ed from the mains, battery for 5 minutes.
Danger of hot surface
The components inside the device will release a lot of heat
during operation. Do not touch metal plate housing of the
device during operating.
Danger.
Risk of electric shock!
An error occurred
Read the usage manual to troubleshoot problems
Recyclable
2.2 Explanation of Symbols
Caution!
●Do not modify or tamper with storage unit and other compo
nents of the system.
●Risk of injury by hoisting or falling system
●Batteries are heavy and personal injury can be caused if the
battery is improperly lifted or dropped during transport or
improper operation when attached or removed from walls.
Lifting and moved the products shall be conducted by more
than one person.
Note!
●Do not extend other brands of batteries at the battery port.
Caution
User Manual

05
Despite of its careful and professional protection design against any hazard
results, damage of the battery may still occur. If a small amount of battery
electrolyte is released due to a serious damage of the outer casing; or if the
battery explodes due to not being treated timely after a fire breaks out
nearby, and leaks out poisonous gases such as carbon monoxide, carbon
dioxide etc., the following actions are recommended:
1) Eye contact: Rinse eyes with a large amount of running water and seek
medical advice
2) Contact with skin: Wash the contacted area with soap thoroughly and
seek medical advice
3) Inhalation: If you feel discomfort, dizziness or vomiting, seek medical
advice immediately.
4) Use a FM-200 or Carbon Dioxide (CO2) fire extinguishers to extinguish the
fire if there is a fire in the area where the battery pack is installed. Wear a
gas mask and avoid inhaling toxic gases and harmful substances
produced by the fire.
5) Use an ABC fire extinguisher, if the fire is not caused by battery and not
spread to it yet.
Potential danger of damaged battery:
Chemical Hazard: Despite of its careful and professional protection design
against any hazard results, rupture of battery shall still occur due to mechan-
ical damage, internal pressure etc., and may result in a leakage of battery
electrolyte. The electrolyte is corrosive and flammable. When there is fire,
the toxic gases produced will cause skin and eyes irritation, and discomfort
after inhalation. Therefore:
Warning!
●
If a fire has just occurred, try to disconnect the battery circuit breaker and cut
off the power supply first, but only if you can do so without endangering
yourself.
●
If the battery is on fire, do not attempt to extinguish the fire and evacuate the
crowd immediately.
2.3 Emergency situation
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06
1) Do not open damaged batteries.
2) Do not damage the battery again (shock, fall, trample, etc.).
3) Keep damaged batteries away from water (except to prevent an energy
storage system from catching fire).
4) Do not expose the damaged battery to the sun to prevent internal heating
of the battery.
Electrical hazard: The reason of fire and explosion accidents in lithium batter-
ies is battery explosion. Here are the main factors of battery explosion:
1) Short circuit of battery. Short circuit will generate high heat inside battery,
resulting in partial electrolyte gasification, which will stretch the battery
shell. The temperature reaching ignition point of internal material will
lead to explosive combustion.
2) Overcharge of battery. Overcharge of battery may precipitate lithium
metal. If the shell is broken, it will come into direct contact with the air,
resulting in combustion. The electrolyte will be ignited at the same time,
resulting in strong flame, rapid expansion of gas and explosion.
User Manual

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User Manual
① SmartBee is the name of the battery system.
② 5120:5.12kWh /2560:2.56kWh/3580:3.58kWh.
③ MT: Wall hanging.
SmartBee - 5120 MT
① ② ③
3 Introduction
3.1 Product Model Description
3.2 Datasheet
Electrical Parameter
Battery Type
Battery Capacity per Kit [Wh]
Usable Energy [Wh]
Rated Voltage [V]
Voltage range [V]
Max. Charging and Discharging Rate
Depth Of Discharge [DOD]
Cycle Life(25℃,0.5C)
Scalability
General Data
Communication Mode
Operating Temperature Range
Storage Temperature Range
Cooling Method
Altitude
Ambient Humidity
Noise[dBA]
Ingress Protection
Dimensions [H*W*D][mm]
Weight [kg]
LiFePO4
5120
4600
51.2
44.8-57.6
100A
≤90%
≥6000 times,80% Capacity retention
Yes(up to 20.48kWh)
RS232/CAN2.0
0~50°C (Charge)/-10~50°C(Discharge)
-15°C~60°C
Natural Convection
<1000m
20-95% non-condensing
<25
IP20
630*453*182
51.2kg
Battery Module SmartBee-5120MT

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User Manual
4 Installation Instructions
4.1 Safety Tips
4.2 Packing List
This manual is an integral part of SmartBee-5120MT
SmartBee-5120MT
X 1 pcs User Manual X 1 pcs Bracket X 1 pcs Orange terminal-Battery
Plug X 2 pcs
Black terminal-Battery
Plug X 2 pcs RNB5.5-5 X 2 pcs expansion bolt X 3 pcs
Danger!
●
Potential fires and electric shocks that are life threatening.
●
Do not place any flammable or explosive materials beside storage unit.
●
Equipment connected to high-voltage power generation equipment must be
performed by qualified personnel in compliance with national and local
standards and regulations.
Note!
●
The pollution level applicable to storage unit is Class II.
●
Inappropriate or inconsistent installation environment can shorten the life of
storage unit.
●
Do not install storage unit directly by exposing it under strong sunlight.
●
Please do not install in damp places.
●
The installation location must be well ventilated.
Network cable (1m)
X 1 pcs

09
Please ensure that the air at the installation point is circulated. Bad air ventila-
tion will affect the working performance of internal electronic components
and shorten the service life of storage unit.
User Manual
4.3 Determine the installation method and location
SmartBee-5120MT(mm)
Qualified Certificate X 1 pcs Packing List X 1 pcs
200mm
200mm
200mm
200mm
200mm
200mm
200mm
182
630
453

10
Wall-mounted installation
The device shall be indoor installed and vertical placed. The place where it is
installed shall be able to ensure the stability and safety of the product.
Step1: Drilling hole.
Choose a suitable location to place the mounting bracket, and there should be
no obstructions within 200mm to avoid affecting heat dissipation. Put the
mounting bracket properly on the wall, The distance between the perforation
and the floor needs to be >600mm.mark these 3 drill holes using a marker pen.
Drill 3 holes on the wall, Insert the expansion screw vertically into the hole.
User Manual
4.4 Installation
Tools
Mark PenCrimper Knife Electric drill
Note!
●
The SmartBee-5120MT must be mounted with a bracket to keep it stable!
600

Step2: Mounting Bracket (on the wall).
After installing the expansion screws, install the mounting bracket and tight-
en the 3 screws.
Step3: Installation.
Lift the SmartBee and mount it to the wall bracket.
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User Manual

12
User Manual
Object Description Object Description
1 Battery - 6 Link out port
2 Battery + 7 Inverter port
3 Battery button 8 Service port
4 Grounding 9 LED
5 Link in port / /
5 Electrical Connections
5.1 Electrical Interface Description
SmartBee-5120MT interface description
1
2
3
5
4
6
7
8
9

Step 1:Prepare the cable. The stripping operation must not cut any cable
strands, insulation or jacket at places other than specified by the cable
stripping dimensions. Take care that the individual strands of the cable are
not be bent and that the insulation or jacket is not damaged. The surface
must be clean and free of contamination.
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User Manual
5.2.1 Wire Processing
5.2 Wiring
Warning!
●Ensure Battery switch is off during installation to avoid the risk of short
circuit caused by wrong operation during battery wiring.
Cable type
4 AWG 10 6.8
Outside diameter (mm) Conductor core section (mm)
Conductor cross-sectional area (mm2)
Step 2:Apply the cable onto the crimping position
Before crimping, the center terminal must be positioned to fulfill following
conditions:
●
A max. air gap of 1 mm is allowed between the shoulder of the cable insulation.
●All strands must be positioned in the crimp barrel.

Step 4:Structure and assembly of plug. Slide cable seal assy. Until it is fully
locked.
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User Manual
Step 3:Use a special tool to crimp the cable to ensure that the crimping
is intact.

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User Manual
5.2.2 Parallel
Using the method shown in 5.2.1, make a parallel harness with terminal-Bat-
tery Plugs on both sides, Bat+ to Bat+ (Orange to Orange), Bat- to Bat- (Black
to Black).
Communication network cable connection: Link out communication port of
the first machine (the one connected to the inverter is the first machine),
connect to the Link in communication port of the second machine.
Warning!
●Both sides of the battery parallel harness are terminal-Battery Plug.
●According to different inverter instructions, select the crimp terminal on
the inverter connection side.

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User Manual
5.2.3 Connecting the inverter
Using the method shown in 5.2.1, make the inverter connection harness with
terminal-Battery Plug on one side, Orange terminal-Battery Plug (Bat+ ) to
Inverter Bat+, Black terminal-Battery Plug (Bat-) to Inverter Bat-.
Inverter
Battery + Battery -

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User Manual
Communication network cable connection: Inverter communication port of
the first machine (the one connected to the inverter is the first machine) is
connected to the BMS communication port of the inverter.
Inverter

18
User Manual
6 LED indication
LED status
Flash description:
Flash 1: 0.25s on/3.75s off
Flash 2:0.5s on /0.5s off
Flash 3: 0.5s on,1.5s off
RUN ALM Description
Green Red Green Green Green Green Green Green /
Off / Off Off Off Off Off Off Off Off All off
Normal Flash 1 Off No charging or
discharging
Warning Flash 1 Flash 3 PACK low voltage
Normal ON Off /
Warning ON Flash 3 /
Over
Charge
On Off ON ON ON ON ON ON
Over
Temp/Curr
ent,Failure
Off On Off Off Off Off Off Off
Normal Flash 3 Off /
Warning Flash 3 Flash 3 /
Over
Discharge Off Off Off Off Off Off Off Off
Over
Temp/Curr
ent,Failure Off On Off Off Off Off Off Off
Failure / Off On Off Off Off Off Off Off
Stop charging
and discharging
Stop charging
Discharge
Display based on actual capacity
Stop discharging
Battery
Status
Protection,
alarm
normal
Capacity
On Display based on actual capacity
Charge
Display based on actual capacity (Maximum power
level indicator LED Flash 2)
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