UPOWER Ecoline UE-36Li80 User manual

Issued Date > 2018-02-05
Issued Version > V00
LITHIUM IRON PHOSPHATE BATTERY
01
1. General Information
2. Specification (@Battery initial Temp25±5°C)
Multi-application - LiFePO4 Power
UE-36Li80
This specification defines the performance of rechargeable LiFePO4 battery pack UE-36Li80 manufactured by
UPOWER, S.L., describes the type, performance, technical characteristics, warning and caution of the battery
pack.
NO. Items Criteria
80Ah
78.4Ah
3.07KWh
Rated Capacity
Minimum Capacity
Energy
Floating charge voltage
Internal resistance
Limited charge voltage
38.4V
≥38.4V
41.4±0.2V
2
3
4
5
6
7
Nominal Voltage
Outgoing Voltage
≤25mΩ
43.8±0.2V
Standard charge current 80A8
Maximum charge current 80A9
Maximum discharge current 100A10
Pulse discharge current 400±100A/Continuous for 5±1s11
Discharge cut-off voltage 10.0~11.5V12
1
Remarks
@0.33C
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

02
UE-36Li80
NO. Items Description
Length: 520±3mm
Width: 268±3mm
Height: 222±3mm
Dimension
Self-discharge rate
Operating Temperature
Approx: 31.6±0.5Kg
Charging:0~45°C
Residual capacity:≤5%/month; ≤50%/years
14
15
16
Weight
Discharging:-20~60°C
Recommended operating temperature:15°C~35°C
Storage Temperature & Humidity Range
Less than 1 month:-20°C~45°C，45% RH~75％RH
17
Less than 3 months:-10°C~35°C，45% RH~75％RH
Recommended storage environment:
15°C~35°C,45% RH~75％RH
13
Long time storage:
If the battery need be stored for a long time, the voltage should be 39.6V (50% SOC), and stored in the
condition as storage proposal. It need at least one charge & discharge cycle every six months
3. Test Conditions
3.1 Standard Test Conditions
3.1.1 Unless otherwise specified, all performance tests is required conducted at temperature 25 °C ±2 °C ,
Humidity less than 45% ~ 75% RH.
3.1.2 Unless otherwise specified, the tested product is required unused within two month after outgoing.
3.2 Standard Charge Mode
"Standard Charge" means at 25±2 °C charge to limit voltage with 1C constant current, then charge with
constant voltage until current less than 0.02C.
3.3 Quick Charge Mode
"Quick Charge" means at 25±2 °C charge to limit voltage with 1C constant current, then charge with constant
voltage until current less than 0.02C.
3.4 Standard Discharge Mode
"Standard Discharge" means at 25±2 °C discharge to the cut-off voltage with 1.25C current.
3.5 Quick Discharge Mode
"Quick Discharge" means discharge to the cut-off voltage with 1.25C current.
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

03
NO. Items
-20°C
Testing method
Internal resistance3≤25mΩ 50% battery SOC state frequency of 1 KHZ ac
resistance tester.
Criterion
Discharge
Temperature
Characteristics
At 25±5°C discharge the battery with the current of
0.33C to the cut-off voltage and record charge
capacity. Store the battery at various temperatures
for 2h and discharge the battery with 0.33C to the
cut-off voltage.
0°C
25°C
55°C
≥70%
≥80%
≥100%
≥95%
Charge the battery to full capacity and store it for 28
days, and then discharge it with 0.33C to the cut-off
voltage.
Charge Retention
ability
Residual
capacity ≥80%
Discharge with the current of 0.33C until it can’t
discharge, and then rest it for 1h. Charge the battery
following CC (1C)/CV (43.8V) mode to full capacity,
and then rest it for 1h. Repeat above process until full
charged capacity is no more than 80% of normal
value. Accumulated times is defined as cycle life.
4Cycle life (DOD%100) ≥2500 cycles
5
4. Product Performance
6Recovery
capacity ≥90%
Rest for 1 hour after fully charged, then discharge with
0.33C current until the battery reaches the discharge
cutoff voltage. Repeat above process for three times,
if the discharge time is not less than 180 minutes, you
can stop and define the Discharging current*time
value (Ah) as battery capacity.
Rated Capacity180Ah
Minimum Capacity278.4Ah
UE-36Li80
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

04
Discharge over current protection 1 110±5A, delay 28~32s
Over current Discharge over current protection 2 350±30A, delay 3~4s
Over current release method 30s after cutoff the load
Battery
temperature
Charge over temperature
Protection @55±5°C
Discharge over temperature
Release @55±5°C
Protection @65±5°C
Release @45±5°C
Short Do not short-circuit the electrodes 3s after cutoff the load
Over-discharge protection for each cell 2.50±0.04V
Over discharge Over-discharge release for each cell 2.80±0.04V
Over-discharge release method Charging recovery
UE-36Li80
5. Protective Circuit Specification
The batteries are supplied with a LiFePO4 Battery Management System (BMS) that can monitor and optimized
each single prismatic cell during charge & discharge, to protect the battery pack overcharge, over discharge,
short circuit. Overall, the BMS helps to ensure safe and accurate running.
Items
Over-charge protection for each cell
SpecificationContent
3.75±0.03V
Over charge Over-charge release for each cell 3.60±0.05V
Over-charge release method Under the release voltage
Static power ≤200uA
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

05
UE-36Li80
6. Dimensional Drawing (Unit: mm)
7. Transportation
• Based on the character of cell, proper environment for transportation of LiFePO4 battery pack need to be
created to protect the battery.
• Battery should be stayed in the warehouse 15ºC 〜35ºC where it’s dry, clean, shade and well-ventilated.
• The battery should be stored in 50% SOC during transportation.
• The battery need to be charged every 6 months if out of use.
• Keep the battery against dropping, turning over and serious stacking during loading.
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

06
8. Warning & Tips
Please read and follow the specification and caution remarks on battery surface before use the battery. Improper
use may cause heat, fire, rupture, damage or capacity deterioration of the battery. UPOWER, S.L. describes is not
responsible for any accidents caused by the usage without following our specification.
• The battery must be far away from heat source, high voltage, and avoid to be exposed in sunshine for long time.
• Never throw the battery into water.
• Do not put the battery in a charger or equipment with wrong terminals connected.
• Never connect the positive and negative of battery with metal.
• Avoid excessive physical shock or vibration. don't hit, fall, stamp on the battery.
• Without the permission of the manufacturer and guidance, forbidden to remove or to assemble the battery.
• Do not use the battery mixed with other different manufacturer, type, or model batteries.
• Keep the battery against high temperature. Otherwise it will cause battery heat, get into fire or lose some
function and reduce the life.
• When battery run out of power, please charge your battery timely (≤15 day).
• Please use the matched or suggested charger for this battery.
• If battery emit peculiar smell, heating, distortion or appear any abnormity during working or storage, please stop
using and take it out from device.
• If the battery leaks and get into the eyes or skin, do not wipe, instead, rinse it with clean water and see doctor
immediately.
• Please far away from children or pets.
• Do not put disuse battery into a fire or water.
• Series connection of this battery pack is prohibited.
UE-36Li80
9. Battery Operation Instruction
9.1 Charge and discharge
9.1.1 Charging current:Do not surpass the largest charging current that specification stipulated.
9.1.2 Charging voltage:Do not surpass the highest limited voltage that specification stipulated.
9.1.3 Charging temperature:within temperature scope that specification stipulated.
9.1.4 Charge with constant current, then with the constant voltage, no reverse charge, which is dangerous.
9.1.5 Special note:
Short time doesn't affect the use of the battery overcharge too, but for a long period of time over
discharge or over charge can affect the function of the battery failure, or the battery can't use permanent,
appear serious safety hazards, need long time floating please use the recommended floating model
specification. Battery when not in use for a long time, because of its own self-discharge characteristics
can also cause discharge, to prevent the occurrence of a discharge, battery should maintain a certain
capacity, maintain the voltage at 50% state of SOC.
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]

07
10. Other Chemical Reaction
Because batteries utilize a chemical reaction, battery performance will deteriorate over time even if stored for a
long period of time without being used. In addition, if the various usage conditions such as charge, discharge,
ambient temperature, etc. are not maintained within the specified ranges, the life expectancy of the battery may
be shortened or the device in which the battery is used may be damaged by electrolyte leakage. If the discharge
time is much shorter than the normal after full charged, even battery is charged correctly, and this may indicate it is
time to change the battery.
UE-36Li80
www.upowerbatteries.com
66A Tzar Asen Srt.
Sofia, Republic of Bulgary
Tel. [phone]
Fax. [phone]
[email protected]