FOOTAGE C16000 User manual

C1600

DO NOT OPERATE THIS TOOL UNLESS THESE INSTRUCTIONS HAVE BEEN
CAREFULLY READ AND UNDERSTOOD
BLEEDING OF THE HYDRAULIC SYSTEM
HYDRAULIC PUMP OIL LEVEL
This Footage Tools’ Hydraulic Squeeze Off Tool is sold in one configuration; fine
controlled release. This fine controlled unit has a needle valve with a built-in orifice in
the high-pressure pump line.
The tool is powered by an air operated, hydraulic pump which is a single speed pump
that gives the high pressures needed to squeeze large diameter pipe. Requiring 60 to
120 psi air supply pressure to operate, this pump is safer than an electrically operated
pump in the potentially explosive atmosphere near a gas main. The pump is equipped
with an air filter/regulator/lubricator to ensure it will operate properly. Ensure the
filter/regulator/lubricator is in good operating condition and filled with air tools oil.
The pump contains a 3-position control valve. Pushing the control valve lever clockwise
will allow oil to be pumped through the needle valve and to effect the squeezing
operation of the tool. Similarly, pulling the control valve lever fully counter-clockwise will
allow oil to be pumped to release (open) the tool. The neutral position (center) -
pump will stop building pressure, while holding existing pressure in the hose.
Cleanliness is critical while checking and refilling oil. Use a funnel with a
filter. Do not allow any dirt to enter the reservoir.
2) If motion of the tool seems jerky, bleeding air from the system may be necessary. To
accomplish this, join the two hoses together, eliminating the tool as shown in the photo.
A bypass valve, set at 10,000 PSI, is built into the
pump to prevent over-pressurization.
PRELIMINARY ASSEMBLY:
1) Ensure the pump is filled with good quality, ISO 32
weight, hydraulic oil. To check or refill, connect the
pump to the tool, retract the cylinder, and release
system pressure. (Failure to follow this instruction may
result in overfilling the reservoir – this could result in
the fill cap venting excessive oil and creating a spill.)
With the pump level and resting horizontally on the
base, remove cap and fill up to 1-1/2" from top and
recap.
Ensure the reservoir oil is topped up. Fully
open needle valve by turning knob counter
clockwise. Place the pump control valve to
"squeeze" and pump for 2 minutes. Place
the pump control valve to "Release" and
pump for 1 minute. Return the valve to the
"Neutral" position. Disconnect the hoses
and assemble them to the tool.
Cycle the tool fully open, to fully closed, a few times. Repeat if necessary. Ensure
the reservoir is topped up again, having the tool in the closed position.
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 2 of 9

WARNING:
2) Inspect the tool to ensure that it is
clean and free from any dirt that may
hinder proper operation. Pay particular attention
to the locking mechanism on the lower bar where
the side shaft engages. It is critical that bar is
clean and free of debris. Clean if necessary.
Ensure the hydraulic couplings are clean and connect
the two hoses from the pump to the squeeze off tool.
Once the tool is fully open, do not continue to
pump. Continuing to pump will cause hydraulic oil to
be vented from the relief valve to prevent tool
damage.
LOCKING DEVICE & SLOT
LOCATION OF GROUNDING SPIKE
ATTACHMENT OF HYDRAULIC
COUPLINGS
To Eliminate any possibility of accidental
disconnection, the threaded collar must be
fully threaded on, to enable pressure to reach
the tool - tighten fittings until you can no
longer see ORANGE paint on the inside collar.
Correct
Incorrect
Notice the hoses
have a male and female end attached to them
that fit with mating parts on the squeeze off tool,
so the hoses cannot be connected incorrectly.
4) Open the tool by placing the pump control
valve in the release position. Caution: Ensure
the needle valve is fully open. Pump until the
squeeze bars are sufficiently open to allow the
pipe to be inserted.
OPERATING INSTRUCTIONS:
INSTALLATION ON PIPE
1) Fully install the grounding spike in firm soil near the tool and work area. Moist soil is
required to ensure good contact to ground. Soak the area if necessary where the spike
will be inserted. This is critical as this grounding system should remove any static electric
charge that is created when the flow of gas is cut-off during the squeeze operation,
thereby reducing the chances of sparks being created.
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 3 of 9

3) Close
the tool with
the pump
until the
bars start to
touch the
pipe.
Position the tool centrally on the pipe. The
squeeze bars must be at right angles to the
pipe. The arrow on the top bar indicates the
central position. If this is not done,
satisfactory flow control may not be
achieved.
LOWER BAR IN CLOSED POSITION
LIFT LOCKING PLUNGER
POSITION TOOL CENTRALLY ON PIPE
5) Lift the locking pin and swing the bottom bar out
and place the squeeze off tool over the pipe.
Swing back the bottom bar and lock into position over
the rod nuts on the cylinder rods by inserting back the
locking pin. Full engagement is critical or tool
damage may result. The operator should visually
check to ensure that the pin has engaged in the
slot of the bar so that the locking plate will hold
the lower bar in
the closed
position.
There should not
be any gap between the side shaft and the lower
bar. This is important so that the tool cannot open
accidentally and ensure that there is equal load
on both sides. Failure to comply with this step may
result in tool damage.
SQUEEZING THE PIPE
1) Set the block stops on each side of the unit to the
proper pipe size and SDR setting. (Ensure both
sides are identical or tool damage may result.)
The arrows on the vertical face of stop blocks indicate the
pipe size to be squeezed for that position.
2) Close the needle valve and move the control lever on
the pump to the squeeze position.
BLOCK STOPS
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 4 of 9

WARNING:
LOCK-DOWN BOLTS
This hydraulic squeeze off tool
ENGAGEMENT OF LOCK-DOWN BOLTS
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 5 of 9
4) The rate of squeeze is very important in preventing pipe damage. Do not exceed 2"
per minute squeeze rate. The pump does not exceed the prescribed 2” per minute
squeeze rate. Consult your local utility for their specific recommendations regarding the
prescribed squeeze rate.
5) Continue slowly squeezing until the upper bar comes in contact with the block stops.
Slower rates should be used below 32°F (0°C).
Keep in mind it may not be necessary to squeeze the pipe all the way to the gauge
stops to obtain satisfactory flow control.
CAUTION:
6) Because of the size and power of this tool (522,000 Lb force), it is important to
stop squeezing when the gauge plates reach the contact plate (on the upper bar),
otherwise tool damage may result.
features a steel lock down bolt at each end
of the upper bar, to allow the tool to be
locked on a squeeze and the hydraulics
detached or in the event that hydraulic
pressure is lost with a minimum loss of
flow control. To engage, screw the bolts
into the bottom bar. The bolts need only
be tightened by hand, not with a wrench.
They are not intended to assist in
squeezing the pipe. The squeeze off tool
has more than enough power available to
satisfactorily squeeze the pipe. Start threading the bolts into the bottom bars as
the squeeze nears completion (approx. 1" before reaching the stops) to assist with
alignment into the steel nuts in the bottom bar. Thread the bolts as the tool
continues to squeeze the pipe. Once the tool has reached the stops on both sides,
the lock-down bolts should be completely threaded until the hex end is flush with
the top bar.
7) If the hydraulic pressure needs to be released, first cycle the control lever from
squeeze to release position twice and stop it in neutral. Now the hoses and pump can be
disconnected from the tool and removed from working area.

WARNING:
3) Ensure the needle valve is fully closed.Move the pump control valve
handle from "squeeze" to "release". As this is done, the tool will start to open
immediately. Should the operator want to stop the release, return the pump
control valve handle to the squeeze position. The orifice in the needle valve controls the
release rate. As the pipe opens, the pressure in the tool will decrease and the release
rate will slow down. Once the pipe is sufficiently relaxed and the tool does not open any
further, the operator can then fully open the needle valve to raise the bars more rapidly
for a complete release. By opening the needle valve early, a large amount of oil will
enter into the pump and cause it to overflow, which may result in seal damage to
the pump. Having the pump control valve handle to the release position, start to pump.
Continue to open the tool until it can be removed from the pipe. Once the tool is fully
open, do not continue to pump. Continuing to pump will cause hydraulic oil to be
vented from the relief valve to prevent tool damage.
4) To remove the tool from the pipe let the upper bar rest against the pipe. Pull up
the locking pin then rotate the bottom bar clear of the pipe. The tool may now be lifted
clear of the pipe. Be aware that the balance of the tool will shift because of the
change in position of the lower bar.
5) If re-rounding of pipe is not to be performed, the grounding spike may now be
removed and the tool can be repacked into its shipping container, in the open position.
RE-ROUNDING THE PIPE, IF REQUIRED
Once the tool is fully open reposition the tool 90°from the original squeeze on the top of
the peaks of the squeeze. Squeeze the pipe back to its original shape as outlined in
“Installation on Pipe” and “Squeezing the Pipe” detailed above. Consult your local utility
for their specific recommendations regarding this procedure. The grounding spike may
now be removed and the tool can be repacked into its shipping container, in the
closed position.
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 6 of 9
RELEASING THE PIPE
1) Unscrew the lock-down bolts located at each end of the clamping bars. It will be
necessary to place the pump control valve into the "squeeze" mode and apply more
pressure to the tool to relieve the upward strain on the bolts created by the pipe trying to
bounce back.
2) To avoid any damage to the pipe it is critical that a slow release rate be achieved. A
release rate of 1/2 inche per minute is recommended. This time allows for the PE pipe
to "flow" minimizing the chances of pipe damage. Below 32°F (0°C), the release rate
should be slower. Consult your local utility for their specific recommendations regarding
their prescribed release rate.

SAFETY PRECAUTIONS
WARNING:
Do not exceed the 2" per minute squeeze and the ½" per minute release
rates. Temperatures below 32°F (0°C) require slower squeezes and
releases. Releases are more critical than squeezes; thus slower rates are
required. Consult your local utility regarding their specific recommendations for this
procedure.
WARNING:
WARNING:
Ensure the grounding system is properly planted in moist soil to reduce
chances of sparking.
WARNING:
Keep away from any high-pressure hydraulic leaks. A high-pressure jet of oil
can cause serious injury. Repair immediately.
MAINTENANCE
This section contains maintenance instructions for the tool. Do not attempt any
maintenance which you do not fully understand, nor that you cannot perform accurately
and safely with the tools and equipment available to you. If you encounter a problem that
you do not understand or cannot solve, contact your Footage Tools dealer. (Note that
item 11 is pre-calibrated at the factory for proper operation of the tool and it
should NOT be tightened.)
(Ensure the tool is in good operating order by routinely checking the following:)
whichever is greater from fittings, fusions or previously squeezed pipe.
Inspect the pump fluid level (See Preliminary Assembly) Top up as needed
Inspect the cylinder rods for damage. Replace if needed
Inspect the tool, pump, valves and hoses for oil leakage. Tighten, repair or replace as required
Inspect the squeeze bars for damage. Replace if needed
Inspect the lock-down bolts for damage. Replace if needed
Inspect the Stop Blocks for dirt. Clean as needed.
Inspect cylinder rods for dirt. Clean as needed.
SPECIFICATIONS
GENERAL C1600
Max Pipe Diameter: 16”
Weight: 1300lbs
Operating Pressure (max): 10,000 psig
ACCESSORIES
Grounding Spike Kit 10 foot heavy duty C615HD-B110
Accessory Kit (pump, 20’ hoses, needle valve w 0.009” orifice, C812S-AK1
10,000 psi gauge, air filter/regulator/lubricator)
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 7 of 9
When performing a squeeze,stay a minimum of 12" or 3 times pipe diameter,

Important Notice
If you experience difficulty obtaining flow control when
squeezing HDPE pipe, we recommend you perform a
double squeeze and vent to atmosphere.
Please consult your local Utility for their specific
operating procedure.

1 1
2 2
3 3
4 4
A A
B B C C
D D
SHEET 1 OF 2
DRAWN
CHECKED QA MFG APPROVED
User J. NGUYEN N. NEAG
4/2/2019 4/3/2019
DWG NO C1600-A1
TITLE
SIZE
C
SCALE
REV
-
Parts List ITEM
DESCRIPTION
PART NUMBER
QTY 57
PLUNGER, 1/4-20 X 0.56" LG99-155-00-0409256 NIPPLE, 3/8MNPT X 3/8MNPT
99-200-00-0606
155GROUND KIT, 10FT HEAVY DUTYC615-B110154
WASHER, LOCK 1/4"99-140-00-0004
153HHCS, 1/4-20 X 1/2"LG99-100-00-0404 152O-Ring, BUNA # 11699-490-00-0116251
BACK UP RING FOR O'RING #116
C1200-51250WASHER, FLAT, 5/1699-141-00-0005349
LANYARD
C36S-39
148WARNING LABEL - GAUGE STOPSLABEL-028147WEIGHT LABEL - C1600LABEL-027146
HHCS, 3/8-16 X 4.5"LG99-100-00-0636845 RATCHET WRENCH 1/2" DRIVE
C1200-45
144
SHIPPING SKID (NOT SHOWN)
C1600-BASE143
SHIPPING COVER (NOT SHOWN)
C1600-BOX142BHCS, 5/16-18 X 5/8" LG99-104-00-0510341
WARNING LABEL - OWNERS MANUALLABEL-008
140METAL DUST CAP FOR FEMALE CONNECTIOND-31-300C139METAL DUST CAP FOR FEMALE CONNECTIOND-30-300C138PRESSURE RELIEF VALVEC648-50 137FOOTAGE TOOLS INC. DECALLABEL-011 136
1.5 SOCKET (1/2 DRIVE)
C1200-46135HYDRUALIC MANIFOLD, LOW PRESSUREC1200-52134HYDRUALIC MANIFOLD, HIGH PRESSUREC1200-49
133FEMALE, HYDRUALIC CONNECTOR, THREADEDD-30-300 132MALE, HYDRUALIC CONNECTOR, THREADEDD-31-300131
WASHER, 3/4" - BLACK ZINC
C1200-50830HHCS, 3/4-10UNC X 3"LG99-100-00-1224829HYDRUALIC MANIFOLD, LONGC1600-30228HYDRUALIC MANIFOLD,, SHORTC1200-47227
GAUGE STOP, 12"SDR11 & 15.5
C1600-25226FLAT WASHER 1" (2" O.D)99-141-00-0016225
HHCS, 1-8UNC X 4.5" LG
99-100-05-1636224
O'RING, BUNA #437
99-490-90-0437423
SHCS 3/8-16 X 1.5" LG
99-106-00-0624822Pin - Slotted Spring 5/16 X 2" LG99-163-00-2032221HOIST RINGC1600-21
120
SHOULDER BOLT 5/8 X 1.5" LG
99-114-00-0912119
HEAVY DUTY QUICK RELEASE PIN 5/8 X 3
C1600-19118WIPER SEAL 3.0 I.D X 3.5 O.DC1600-18217
PISTON SEAL TPO #437C1600-17216 BACK UP RING FOR O'RING #437
C1600-16415ROD T-SEAL 3.0 I.D X 3.375 O.DC1600-15214THREADED PLATE C1600-14213
HANDLE
C1600-13
112PISTON ASMC1600-12211CYLINDER CAP, TOPC1600-11210LOCKING PLATEC1600-10 19
GAUGE STOP, 16"SDR11/15.5
C1600-0928
QUICK RELEASE PIN ASM 3/8 X 2.5
C200-1927LOCKDOWN BOLTC1600-0726ROD NUTC1600-0625
CYLINDER CAP, BOTTOMC1600-0524CYLINDER RODC1600-0423CYLINDER BODY (6.5 I.D)C1600-0322 UPPER BAR
C1600-02
11
LOWER BARC1600-01
1
32
33
REMOVE ALL SHARP CORNERS UNLESS SPECIFIED OTHERWISE
C1600-A1 ASM DWG
16" HYD. SQUEEZE OFF TOOL
(261 Ton Force)
FOOTAGE TOOLS INC.
21
13
26
25
11
3
30
31
5
2
7
1
14
55
22
57
27
46
29
56
35
38
28
29
34
28
6
41
48
47
53 54
GROUNDING LOCATION
REVISION HISTORY
REV DESCRIPTION ECN DATE BY
-ISSUED FOR PRODUCTION 1998 01AP19 NN
NOTE: ITEMS #9 & 27 ARE FOR REF ONLY. STOPS TO BE MACHINED AS PER CUSTOMER REQUEST
36
45
40
39
DETAIL B (SEE PAGE 2 OF 2)

SECTION A-A
SCALE .25
DETAIL B
SCALE 0.40 : 1
1 1
2 2
3 3
4 4
A A
B B C C
D D
SHEET 2 OF 2
DRAWN
CHECKED QA MFG APPROVED
User J. NGUYEN N. NEAG
4/2/2019 4/3/2019
DWG NO C1600-A1
TITLE
SIZE
C
SCALE
REV
-
A A
46.30
57.25
13.44
5.62
5.66
5.75
8.00
REMOVE ALL SHARP CORNERS UNLESS SPECIFIED OTHERWISE
C1600-A1 ASM DWG
16" HYD. SQUEEZE OFF TOOL
(261 Ton Force)
FOOTAGE TOOLS INC.
25
26
13
11
16
24
3
12
17 4
24
16
50
42
8
10
9
51 52
28
29
32
40
38
35
47
21
39
33
52
51
29
28
34
18
7
22
2
1
23
6
55
37
36
13 25
26
3
4
46
27
45
15
19
49
Table
PART NUMBER DESCRIPTION QTY ITEM
OPTIONAL GAUGE STOPS
C1600-26 GAUGE STOPS, 12" & 16"SDR 11 258 C1600-27 GAUGE STOPS, 12" & 16"SDR 9 259 C1600-28 GAUGE STOPS, 16"SDR 7 260 C1600-29 GAUGE STOPS, 12"SDR 7 261
56
27.00
58
59
60
61
OPTIONAL GAUGE STOPS

FOOTAGE TOOLS WARRANTY
FOOTAGE TOOLS INC, hereinafter sometimes referred to as “Manufacturer” warrants
each new PE Pipe Squeeze Off Tool of its own manufacture to be free from defects in material
and workmanship, under normal use and service for the life of the tool after delivery to the end
user. Warranty is void unless warranty registration card is completed in full and returned
to FOOTAGE TOOLS INC within thirty days from the date of purchase. This warranty and
any possible liability of FOOTAGE TOOLS INC hereunder is in lieu of all other warranties,
expressed, implied, or statutory, including, but not limited to, any warranties of merchantability or
fitness for a particular purpose.
The parties agree that the Buyers SOLE AND EXCLUSIVE REMEDY against
Manufacturer, whether in contract or arising out of warranties, representations, instructions, or
defects shall be for the replacement or repair of defective parts as provided herein. In no event
shall Manufacturers liability exceed the purchase price of the product. The Buyer agrees that no
other remedy (including, but not limited to, incidental or consequential loss) shall be available to
him. If, during the warranty period, any product becomes defective by reason of material or
workmanship and Buyer immediately notifies Manufacturer of such defect, Manufacturer shall, at
its option, supply a replacement part or request return of the product to its plant in Toronto,
Canada. No parts shall be returned without prior written authorization and a return goods
authorization number from Manufacturer, and this Warranty does not obligate the Manufacturer
to bear any transportation charges in connection with the repair or replacement of defective
parts. The Manufacturer will not accept any charges for labor and/or parts incidental to the
removal or remounting of parts repaired or replaced under this Warranty.
This Warranty shall not apply to any part or product which shall have been installed or
operated in a manner not recommended by FOOTAGE TOOLS INC, nor to any part or product
which shall have been neglected, or used in any way which, in the manufacturers opinion,
adversely affects its performance; nor negligence of proper maintenance or other negligence,
fire, or other accident: nor if the unit has been altered or repaired outside of a FOOTAGE TOOLS
INC authorized dealership in a manner of which, in the sole judgement of FOOTAGE TOOLS
INC affects its performance, stability or reliability: nor to any product in which parts not
manufactured or approved by FOOTAGE TOOLS INC have been used, nor to normal
maintenance services or replacement of normal service items. Equipment and accessories not of
our manufacture are warranted only to the extent of the original Manufacturers Warranty and
subject to their allowance to us, if found to be defective by them.
The original purchaser, user is responsible for "downtime” expenses and all business
costs and losses resulting from a warrantable failure. FOOTAGE TOOLS INC specifically
disclaims any responsibility for any damages of any kind or description, whether to property or
person, in any way connected with or arising out of the use of FOOTAGE TOOLS INC products.
FOOTAGE TOOLS INC reserves the right to modify, alter, and improve any product or
parts without incurring any obligation to replace any product or parts previously sold with such
modified, altered, or improved product or part.
No person is authorized to give any other Warranty, or to assume any additional
obligation on the Manufacturers behalf unless made in writing, and signed by an officer of the
Manufacturer.
ECN1638A C1600 SQUEEZE OFF TOOL FOR PE PIPE Page 9 of 9

Tool Registration Card
Warranty registration
now available online.
Please visit
www.footagetools.com
and click on
‘warranty registration’.
Model:
S/N:
IMPORTANT NOTICE
IMPORTANT NOTICE
Vaughan, Ontario
54 Audia Crt. Unit #1
Toll Free: 1-888-737-3668
www.footagetools.com