US HORIZON SORRENTO Series User manual

1
28539 Industry Drive, Valencia, CA 91355
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
ushorizon.com
US
HORIZON®
11M0344H
SoRRENTo SlidiNg ShowER dooR
ASSEMBLY INSTRUCTIONS FOR 180º SLIDING SHOWER DOOR KIT
NOTE: Glass not included.

2
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
ushorizon.com
28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
oRdER oF ASSEMBlY ANd iNSTAllATioN
PARTS LIST .......................................................................................... 3
SPECIFICATIONS .................................................................................... 3
GLASS FABRICATION ............................................................................... 4
SLIDING DOOR PREPARATION ..................................................................... 5
UNPACK ROLLERS .............................................................................. 5
INSTALL TOP ROLLERS ......................................................................... 5
INSTALL BOTTOM SWEEP ...................................................................... 5
SITE PREPARATION ................................................................................. 6
PREPARE FOR HEADER SUPPORT BAR ....................................................... 6
FRAME FABRICATION ............................................................................... 6
CUT HEADER SUPPORT BAR .................................................................. 6
FRAME INSTALLATION .............................................................................. 7
MOUNT TRACK HOLDER FITTINGS ......................................................... 7 - 8
INSTALL DOOR STOPPERS ..................................................................... 7
INSTALL HEADER ............................................................................... 7
HANG SLIDING DOORS ......................................................................... 8
INSTALL BOTTOM DOOR GUIDE ............................................................... 8
SLIDING DOOR INSTALLATION ..................................................................... 9
HANG ONE SLIDING DOOR ..................................................................... 9
INSTALL BOTTOM ROLLERS .................................................................... 9
INSTALL SECOND DOOR ....................................................................... 9
POSITION AND SECURE DOOR STOPS ........................................................ 9
IMPORTANT: READ THIS MANUAL THOROUGHLY BEFORE BEGINNING INSTALLATION.

3
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
ushorizon.com
28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
3 mm
Allen Wrench
(Use with Stopper and
Track Holder Fitting)
DK80L
L-Seal
80” (2032 mm) Long
(Two Included)
CAMR4
Roller (Eight Included in Kit)
(Included in Tool Kit. Use to install Rollers.)
Adjustable
Spanner Wrench
Open
Ended Wrench
CAMW2
Track Holder Fitting
(Two Included)
Screws and Anchors
CAMS1
Stopper
CAMG1
Bottom Guide
Screws and Anchors
CAMH1
Header Support Bar
73” (1854 mm) Long
P995WS
Bottom Sweep
40” (1016 mm) Long
(Two Included)
BMNW24
24” (610 mm) Single-Sided
Towel Bar
(Two Included)
1.5 mm
Allen Wrench
(Use with Towel Bar)
SLIDING DOOR
EXTERIOR
SLIDING DOOR
1-3/4”
(44 mm)
2”
(51 mm)
3-1/2”
(89 mm)
*3/8” (10 mm)
*Standard Deduction for Bottom Sweep
3-3/4”
(95 mm)
OVERALL HEIGHT
GLASS HEIGHT
1/8” (3 mm)
Gap at Wall for L-Seal
1/8” (3 mm)
Gap at Wall for L-Seal
OPENING WIDTH
HEADER LENGTH
Drawing not to scale. Shown from exterior.
Sliding Doors Overlap
2” (51 mm)
3/8” (10 mm)
Gap for Sweeps
3/8” (10 mm)
Gap for Sweeps
SLIDING DOOR
SLIDING DOOR
OVERALL HEIGHT
MOUNTING HEIGHT 4-7/8”
(124 mm)
SPECiFiCATioNS
PARTS liST

4
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
SLIDING DOOR
(Use for Both Door Panels)
SLIDING DOOR WIDTH
Opening Width Divided by 2 Plus 1” (25 mm)
Position Towel Bar vertically
to customer’s desired height.
TOWEL BAR POSITION
Centered horizontally is
suggested position.
2” (51 mm)
3/4”
(19 mm)
Diameter
1/2” (12 mm) Diameter
Holes for Towel Bar
3/4”
(19 mm)
Diameter
3-1/2” (89 mm)
24” (610 mm)
3-1/2”
(89 mm)
SLIDING DOOR HEIGHT
Overall Height
Minus
3/8” (10 mm)
NOTE: Drawings not shown to scale. Header Bar is cut 1/2” (12 mm) less than Opening Width.
Use wall-to-wall tight dimension.Overall Height is height from curb/floor to top of glass.
1/8” (3 mm)
Gap at Wall for L-Seal
1/8” (3 mm)
Gap at Wall for L-Seal
OPENING WIDTH
HEADER LENGTH = OpENING WIDTH MINUS 1/2” (12 mm)
Drawing not to scale. Shown from exterior.
Sliding Doors Overlap
2” (51 mm)
3/8” (10 mm)
Gap for Sweeps
3/8” (10 mm)
Gap for Sweeps
SLIDING DOOR
SLIDING DOOR
OVERALL
HEIGHT
MOUNTING
HEIGHT
4-7/8”
(124 mm)
glASS FABRiCATioN
Use 5/16” or 3/8” (8 or 10 mm) Tempered Glass only. Do not use Laminated Glass.
SlidiNg dooR hEighT: Overall Height minus 3/8” (10 mm)
SlidiNg dooR widThS: Overall Width divided by 2, plus 1” (25 mm).

5
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
ushorizon.com
28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
A
3
Interior
Plate
Wheel
4
B
3
Hold Wheel with flat side
parallel to top of Door.
Tighten with
Spanner Wrench.
SLIDING DOOR
ASSEMBLE TWO
NOTE: Rollers shipped assembled.
tools to install included.
1
2
3
Adjust wheel height.
Install Top Rollers on
both Sliding Doors.
Unpack and partially disassemble
four sets of Rollers.
NOTE: Lower Rollers are installed after doors are hung. See Page 10.
NOTE: Install Top Rollers with flat area of Wheel parallel
to top of glass, aligned at center of out-of-round position.
CAMR4
Roller (Eight Each)
Loosen Interior Plate to Adjust Roller Height when Installed.
MaximumCentered Minimum
NOTE: To make door height adjustments easier, install Rollers
with Wheel aligned at center of out-of-round position.
Centered
2
Wheel with Gasket
Install with Flat Area Parallel to Top of Door
Install Top Rollers.
Lower Rollers installed
after doors are hung.
1A
NOTE: Unscrew Interior Plate by hand. If
needed, use tools shown in Step 3 to loosen.
1
B
Interior Plate
with Gasket
Wheel with
Gasket
4
(Included in Tool Kit)
Adjustable
Spanner Wrench
Open
Ended Wrench
SLIDING DOOR
SLIDING DOOR
Lip at interior when Doors are hung.
Bottom
Sweep
Bottom
Sweep
4
Hold Wheel with
Open Ended
Wrench.
Tighten Interior Plate
with Spanner Wrench.
B
3
Cut Bottom Sweeps to door width.
Fit on the bottom of each door.
NOTE: Orient Sweep with lip at interior of shower
when Doors are installed. Lip will face Wheel side
on one door and face Interior Plate on the other.
SlidiNg dooR PREPARATioN
Unpack Rollers
Install Top Rollers
Install Bottom Sweep

6
US
HORIZON®
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
3A 3
NOTE: Track Holder Fittings shown orientated
for installation. Set Screws at Top Cover secure
Header in place. Set Screws at bottom base adjust
Header height if needed after installation.
B
3
Minimum
1-1/2” (38 mm)
from edge
EXTERIOR
MOUNTING HEIGHT
A
3
B
3
Using Track Holder Fitting Base as a guide,
mark and drill holes for Header Support Bar.
MOUNTING POSITION
2
Determine Mounting Height and mark wall.
Measure opening width at mounting points.
Cut CAMH1 Header Support Bar
1/2” (12 mm) shorter.
EXTERIOR
Header
Support Bar
HEADER LENGTH
4
1
3
SLIDING DOOR
EXTERIOR
SLIDING DOOR
4-7/8” (124 mm)MOUNTING HEIGHT
OVERALL HEIGHT
4
Bottom of
Track Holder
Track Holder
Base
NOTE: Header Support Bar is
made of stainless steel. Use
hacksaw or special cutting tool.
Unpack Track Holder Fittings. Remove top cover.
2
Track Holder
Base Track Holder
Top Cover
CAMW2
Track Holder Fitting
(Two Included)
Screws and Anchors
NOTE: Allow minimum 1-1/2” (38 mm) from edge of curb.
SiTE PREPARATioN
Prepare for Header Support Bar
FRAME FABRiCATioN
Cut Header Support Bar

7
US
HORIZON®
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
1
2
3
Fasten Mounting Blocks to wall.
Unpack and loosen Set Screws on Door
Stoppers. Slide onto Header. Do not tighten.
Slide Fitting Cover into Fitting Base. Tighten Set Screws
to secure Header in place.
Rest Header onto Track Fittings.
4
B
2
B
2
CAMS1
Stopper
A
2
A
4
A
4
B
4
3
3
EXTERIOR
3
B
4
NOTE: Position Stoppers with Rubber Bumpers facing back of door in open position.
Secure in place after Header is installed.
DOOR
DOOR
Stopper
1
Track Fitting
Base
1
Track Fitting
Base
3 mm
Allen Wrench
(Included)
3 mm
Allen Wrench
(Included)
IMPORTANT: Ensure Header is level. The
Rollers are extremely smooth and doors
will move on their own if the Header is tilted.
FRAME iNSTAllATioN
Mount Track Holder Fittings
Install Door Stoppers
Install Header

8
US
HORIZON®
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
B
4
B
5
B
1
B
1
A
2
EXTERIOR
1
2
NOTE: See Page 5 to Prepare Doors before
hanging and to adjust Roller height if needed.
Hang Sliding Doors and carefully slide back and forth
to check height.
Place Bottom Guide to engage with
Sliding Doors. Close Doors, adjust
Guide position and outline.
Remove Doors and Guide Inserts
to mark holes.
Remove Guide. Drill hole
and insert anchors.
Reassemble Guide and install.
4
5
B
2
C
3
A
4
Ø=1/4”
3
A
1
SLIDING DOOR
EXTERIOR
SLIDING DOOR
Header
Lip at interior.
SLIDING DOOR
EXTERIOR
SLIDING DOOR
Header
A
3
B
3
CAMG1
Bottom Guide Screws and Anchors
A
5
FRAME iNSTAllATioN (CoNTiNUEd)
Hang Sliding Doors
Install Bottom Door Guide

9
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
EXTERIOR
Header
2
SLIDING DOOR
EXTERIOR
SLIDING DOOR
A
3
5
NOTE: Begin with wheel alligned to
center of out-of-round position. See
Page 5 before installing Rollers.
Interior
Plate
Wheel
1
2
1
Hang one Sliding Door placing
Glass inside Bottom Guide.
Prepare Bottom Rollers.
Install Bottom Rollers.
Repeat Steps 1 through
3 to install second Door.
Open each Door to maximum
open position. Position and
tighten each Stopper.
4
3
NOTE: See Page 5 to
adjust height and secure.
SLIDING DOOR
EXTERIOR
SLIDING DOOR
B
4
SLIDING DOOR
EXTERIOR
SLIDING DOOR
EXTERIOR
SLIDING DOOR
SLIDING DOOR
A
4
Adjust wheel position
snug to Header.
Tighten Rollers Securely.
Adjust wheel position
snug to Header.
Tighten Rollers Securely.
C
4
B
3
B
5
A
5
A
5
B
5
EXTERIOR
SlidiNg dooR iNSTAllATioN
Hang One Sliding Door
Install Bottom Rollers
Install Second Door
Position and Secure Door Stops

10
US
HORIZON®
Toll Free Phone: [phone] Toll Free Fax: [phone]
Phone: [phone] Fax: [phone]
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
2
Unpack and unscrew Mounting
Posts from Towel Bar Base.
Reassemble on Shower Doors.
BMNW24
24” Single-Sided Towel Bar
(Two Included)
NOTE: Towel Bars shown at
orientation when installed.
Orient Towel Bar with Base at Interior
on Interior Door and with Base at
Exterior on Exterior Door.
EXTERIOR
A
1
B
1
A
1
B
1
1
A
2
Base
Mounting
Post
Gaskets
Gasket
Screw Mounting Post into Base. Tighten completely
using included Allen Wrench placed in hole in Post.
B
2
SLIDING DOOR
Exterior Door
Towel Bar Base Towel Bar Base
Interior Door
SLIDING DOOR
EXTERIOR
FiNiShiNg
Unpack and Install Thru-Glass Pull

11
US
HORIZON®
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28539 Industry Drive, Valencia, CA 91355
SoRRENTo SlidiNg ShowER dooR KiT
Remove protective liner from L-Seal
and close Door so L-Seal adheres
to wall.
B
2
EXTERIOR
C
2
C
2
2
Measure and Cut L-Seal.1
Install L-Seal on wall side
of each Sliding Door.
NOTE: Temporarily attach L-Seal to each
Door and use as guide for final position.
Cut
L-Seal
Length
Top of Glass Door
Curb
VIEW FROM EXTERIOR
1
Remove painter’s tape from
Door. Open Door and push
seal firmly into place.
C
2
Seal and tool L-Seal
edges with
Cat. No. RTV408
Sealant.
D
2
Align L-Seal to top of glass.
Temporarily attach to
Door with painter’s tape.
Align L-Seal to
top of glass.
Temporarily
attach to Door
with painter’s tape.
A
2
A
2
Place L-Seal
at Wall Side
Place L-Seal
at Wall Side
Exterior Door
Interior Door Stopper Side
Stopper Side
VIEW FROM TOP
FiNiShiNg (CoNTiNUEd)
Install L-Seal