usi CSL2700 User manual

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CSL2700
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2
EQUIPMENT WARRANTY
1. Standard Manufacturer Warranty
We warrant to the original purchaser the equipment manufactured to be free from defects in material and workmanship
under normal use and service. Our obligation under this warranty shall be limited to the repair or exchange of any part or
parts which may prove defective under normal use and service within two years from the date of shipment and which our
examination shall disclose to our satisfaction to be defective. Warranty does not include damage due to operator error or
general maintenance. When necessary, purchaser shall properly pack and return the unit to the USI Service Center, freight
and insurance prepaid.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES
OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART, AND WE
NEITHER ASSUME NOR AUTHORIZE ANY OTHER PERSON TO ASSUME FOR US, ANY OTHER LIABILITY IN CONNECTION WITH
THE SALE OF THIS LAMINATING MACHINE OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT, NEGLIGENCE,
ALTERATION, ABUSE OR MISUSE. WE MAKE NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT
SUPPLIED BY US. THE TERM “ORIGINAL PURCHASER,” AS USED IN THIS WARRANTY, SHALL BE DEEMED TO THE PERSON OR
COMPANY WHO FIRST PUTS THE EQUIPMENT INTO SERVICE. THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES
OF THE CONTINENTAL UNITED STATES.
2. Enhanced Manufacturer Warranty and Protection Plan
In addition to the Standard Manufacturer Warranty set forth above in Paragraph 1, USI also provides an Enhanced
Manufacturer Warranty and Protection Plan to the original purchaser of the equipment for a period of Two (2) years from the
date of shipment. The terms of this Enhanced Manufacturer Warranty and Protection Plan (hereinafter referred to as the
“Plan”) is set forth below:
a. The Plan provides unlimited email, phone and web-based support from USI Support (“Support”) as well as
replacement parts, equipment, and return shipping due to normal wear and tear and accidental damage during the
Coverage Period, subject to the following limitations:
b. Customers will be covered for up to three (3) incidents under the Plan per year in a Coverage Period. An “incident”
means that a Customer either receives (a) a replacement part and/or equipment from USI * or (b) mail-in, physical
service on a Product performed by USI or its agents.
c. The Plan will cover the following non-consumable parts: timing boards, rollers, switches, user interface components
(buttons and dials), power supplies, cables and wire harnesses, motors and mechanical components.
d. USI shall have the option, at its own discretion, whether to: (1) ship replacement parts to repair the equipment; (2)
bring the equipment to USI for servicing and repair, and/or; (3) to provide replacement equipment, and/or (4) to
coordinate a repair service at the site where the product is housed.
e. Exclusions and Limitations. The Plan does not cover the following consumable parts: laminating film. The Plan
does not cover damage due to abuse, neglect or misuse, extreme environment, unusual physical or electrical stress or
interference, exposure to moisture, flooding, or fire.
f. Support determines course of action. The decision to issue replacement parts or have Product or parts of Product
returned for servicing under this Plan is at Support’s discretion. If replacement parts are deemed necessary, Support
will coordinate shipment to you. If replacement parts are deemed unnecessary by Support, Customer may purchase a
replacement part at cost. For service requiring return of Product or parts of Product, Support will issue a Return
Authorization (“RA”) Number to Customer. Unauthorized returns will not be accepted under any circumstances. USI will
cover shipping both ways, and Support will choose and pay for method of return shipment to Customer. If Customer
requests expedited shipping, it will be arranged by USI at an additional fee to be pre-paid by Customer.
IMPORTANT INFORMATION
PLEASE DO NOT DESTROY THE SHIPPING CARTON!
USI urges you to store the original carton in which your laminator was shipped. Should you ever need to return your
laminator to our repair and service center, it is best repacked in the original carton to avoid damage during transport. Our
special foam filled carton ensures the laminator’s safe transit to our service facility. Failure to use original packaging will
result in a repacking fee. If you have any service inquiries, please contact USI’s Technical Support Hotline, M-F 8am-6pm
EST, at 800-752-9131.
Warranty: A Full Two Year Warranty will be issued from date of product shipment. Please supply the model and serial
numbers on all correspondence concerning your laminator.

3
g. LIMITATIONS OF LIABILITY. TO THE FULLEST EXTENT PERMITTED BY LAW, NEITHER USI NOR ITS SUPPLIERS
SHALL BE RESPONSIBLE OR LIABLE WITH RESPECT TO ANY SUBJECT MATTER OF THIS AGREEMENT OR TERMS OR
CONDITIONS RELATED THERETO UNDER ANY CONTRACT, NEGLIGENCE, STRICT LIABILITY OR OTHER THEORY FOR (A)
LOSS OR INACCURACY OF DATA OR COST OF PROCUREMENT OF SUBSTITUTE GOODS, SERVICES OR TECHNOLOGY, OR
(B) ANY INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES INCLUDING, BUT NOT LIMITED TO LOSS OF REVENUES
AND LOSS OF PROFITS. TO THE MAXIMUM EXTENT PERMITTED BY LAW, USI AGGREGATE CUMULATIVE LIABILITY
HEREUNDER SHALL NOT EXCEED THE GREATER OF FIFTY DOLLARS ($50.00) OR THE AMOUNT PAID BY YOU FOR THE
PRODUCT THAT CAUSED SUCH DAMAGE.
SOME COUNTRIES, REGIONS, STATES OR PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF REMEDIES
OR OF INCIDENTAL, PUNITIVE, OR CONSEQUENTIAL DAMAGES, OR THE APPLICABLE TIME PERIODS, SO THE ABOVE
LIMITATIONS OR EXCLUSIONS MAY NOT APPLY. EXCEPT TO THE EXTENT LAWFULLY PERMITTED, THIS LIMITED
WARRANTY DOES NOT EXCLUDE, RESTRICT OR MODIFY STATUTORY RIGHTS APPLICABLE TO WHERE THE PRODUCT IS
SOLD BUT, RATHER, IS IN ADDITION TO THESE RIGHTS.
h. SEVERABILITY. In the event that any of the provisions of this Contract shall be held by a court or other tribunal of
competent jurisdiction to be unenforceable, the remaining portions of this Contract shall remain in full force and effect,
provided that in such event the parties agree to negotiate in good faith substitute enforceable provisions which most
nearly effect the parties’ intent in entering into this Contract.
i. CHOICE OF LAW; JURISDICTION. This Contract shall be governed by and construed in accordance with the laws of
the State of Connecticut, U.S.A., without regard to the choice-of-law principles thereof that would result in the
application of the laws of a State other than Connecticut. Any dispute between the parties arising under or relating to
this Contract shall be subject to the exclusive jurisdiction of the United States District Court for the District of
Connecticut, state or the State courts sitting in the Judicial District of Middlesex County, Connecticut. A printed version
of these Terms will be admissible in judicial and administrative proceedings based upon or relating to these Terms
to the same extent and subject to the same conditions as other business documents and records originally generated
and maintained in printed form.
Note: You will be charged for the replacement of any parts which are damaged as a result of improper packaging.
READ ME FIRST!
This manual contains all the information you need to properly unpack, operate and maintain your USI Laminator. Before
unpacking your laminator we suggest you read and follow the manual step by step. It contains essential information about
each and every facet of your laminator. Pay special attention to the work environment and safety precautions necessary for
your laminating unit.
The manual is organized in the following way:
• There are seven major chapters, each covers a different subject heading.
• Each chapter is further broken down into parts.
• Each part contains a detailed discussion, including photographs and figures,
covering either an operation or maintenance procedure for your laminator.
• Photographs and figures are numbered on each page for quick reference.
• Please pay special attention to particular notes and caution statements.
• These comments alert you to information the we feel essential to operator
safety and damage prevention to the laminator.
Copyright Information:
IMPORTANT: This manual is copyright protected by USI, Inc. in accordance with the laws and requirements of the United
States Government. Any reproduction of this manual, in part or in full, without the written permission of USI, Inc. constitutes
a violation of the U.S. copyright laws and is subject to prosecution.

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TABLE OF CONTENTS
Chapter 1 — Preparation
Part I L
aminator Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5,6
PartII WorkArea...................................................
7
Electrical Requirements . . . . . . . ..................................
7
Part III Unpacking . . . . ...............................................
8
Part IV L
oading Film . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9-11
Part V Heat Settings . . . . . . . .........................................
Part VI Tension . . ..................................................
Part VII Reloading A Hot Laminator. .....................................
12
13
14
Chapter 2 — Care And Cleaning
PartI CleaningTheHeatShoe........................................ 15
Part II Cleaning The Rubber Roller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
15
Chapter 3 — Common Repair & Accessory Installation
Part I
Part II
Part III
Upper Heat Shoe Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Reinstall The Heat Shoe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Removing The Rubber Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-20
Part IV Pressure Settings. . . . . ........................................
21
Part V Lubrication. . . . . . ............................................
Part VI Cleaning Friction Studs ........................................
Part VII Sprockets. . . . . . .............................................
Part VIII Thermal Cut-Out Replacement...................................
Part XI Thermistor Replacement . ......................................
22
23
24
25
26
Chapter 4 — Common Examples Of Poor Laminating And Their Causes
PartI TroubleShooting..........................................
27-28
Chapter 5 — Diagrams
Part I Threading Diagram For 1” Mandrels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
28
PartII WiringDiagram...........................................
29-30
Chapter 6 — Parts List
PartI PartsList................................................
31-32

5
SAFETY PRECAUTIONS
WARNING: Please review the following safety precautions before unpacking your new laminator.
• Use care in unpacking and lifting the laminator. Keep laminator level when lifting or moving.
Larger models weigh 60 pounds or more.
• Consider work area. A cluttered work space can lead to accidents. The laminator should be placed on
a level sturdy surface. Do not attempt to operate the laminator in damp or wet environments. Do not
operate electrical devices in the presence of flammable liquids, solvents or in gaseous/explosive
atmospheres. Keep work area well lit. Allow sufficient access to front and back of machine. See the
manual for additional work space requirements.
•Respect feed rollers. Keep hands away from feed rollers and any other moving parts. Turn drive
switch OFF before attempting to clear film wrap-arounds or jams. Use reverse feature to clear film.
Do not wear any loose clothing, ties, jewelry, etc., which can be caught by feed rollers and draw any
body part into the machine.
• Respect heat shoes. Operating temperatures are hot enough to burn skin. If clearing a film wrap-
around or jam on or near heat shoes, first turn the heat switch OFF and allow laminator to cool to
room temperature. If your laminator is equipped with a heat shoe guard, do not operate without this
guard in place.
•Watch out for cutter blade at rear of laminator. Blade is extremely sharp.
• Do not operate laminator with any panels or guards removed. Panels and guards protect
operators from such moving parts as the drive chain and sprockets, roller ends, etc.
• Turn the drive switch OFF before walking away or leaving the laminator unattended.
• Before lifting or moving laminator, turn drive switch OFF, turn heat switch OFF, unplug unit and allow
to cool to room temperature. Remove film rolls before lifting or moving machine. Film is easy to
rethread, see the section in this manual.
• Keep children away. Make sure visitors are kept well back from an operating laminator.
• Do not abuse electrical cord. Never pull cord to disconnect it from a receptacle. Do not allow cord
to contact heat, oil or sharp edges. Do not cut off or otherwise bypass the grounding prong on the plug.
• If an extension cord is necessary be sure it is properly rated and of atleast the same wire gauge or smaller
as the laminator cord. Capacity of the cord must prevent loss of power and overheating. Before using,
inspect extension cord for any damage, including loose or exposed wires, broken fittings, damaged
insulation, etc.
•If you service the laminator yourself, call USI’s Technical Assistance department (1-800-752-9131)
for additional safety recommendations. Use only USI parts for service or replacement.
Failure to use USI parts could void manufacturer’s warranty. Note: Always turn laminator off and unplug
before servicing.
•Use common sense. Be cautious when operating your laminator. Do not operate laminator when
you are tired or your reactions are impaired in any way.
• Do not allow anyone to operate the laminator who has not received proper instruction and has not
read the safety instructions.
LAMINATOR INTRODUCTION
USI roll laminators are uniquely designed and engineered to be user friendly, reliable and virtually trouble free. USI’s
modular construction makes them easy to maintain and repair. All equipment controls are basic in design, functional
and positioned for easy access.

Feature Location:
A Tension Adjusting Knobs
B Color Coded Supply Mandrel (holds film)
C Heat Guard
D Side Housing
E Temperature Adjustment Knob
F Built-in Handles
G Heat ON/OFF Switch
H Motor Drive Switch
I Paper Guide
J Feed Tray
K Heat Shoes (Behind Heat Guard)
L Film Temperature Guide
M Thermometer
CSL 2700
C
A
F
6
B
D
GJ
I
M
E
B
H
L
K
D

FIND A WORK AREA
ELECTRICAL REQUIREMENTS
All USI laminators are powered by a standard 120 VAC, three prong outlet.
ELECTRICAL SPECIFICATIONS
CSL2700 ............................................................. 15amp / 1540 watts
A separate work station is required to house your USI laminator. Ample room is necessary to access the
laminator from all 4 sides. If the laminator is back against a wall, the laminating film may back up and jam
the equipment. A USI laminator cabinet is an excellent choice for a work area. It can easily be moved and
provide sufficient storage for film in the cabinet below.
WARNING: Do not place the laminator where the heat shoes will be in the direct path of a room cool-
ing fan, air conditioner or similar forced draft.
Tools necessary to set up your laminator include cutting shears and any adhesive tape. For future service or
maintenance, an assortment of Allen wrenches, a flat head screwdriver and a Phillips head screwdriver are
necessary.
7

8
UNPACKING YOUR LAMINATOR
Photo 8-1
Photo 8-2
Your laminator comes packed in one carton. It
contains (1) laminator, (1) heat guard, (1) top
supply mandrel, (1) bottom supply mandrel, (1)
threading board, (1) feed table with guide, and
this operation and maintenance manual. (See
diagram page 6)
First, open the box. Using two people, carefully
lift the laminator from the carton by grasping
the side housings and lifting. Do not lift by the
upper idler bar or supply mandrel. These are
not weight bearing parts and can cause dam-
age to the machine.
For shipping purposes, white plastic tie straps
are used to hold the power cord, heat shoes,
and accessories in place. These straps are
approximately 1/8” wide and should be care-
fully cut and removed prior to set up.
Be sure to save the shipping carton…
Should your laminator ever need to be returned
for service, this carton ensures safe transit.
You new laminator comes ready to run. Load
the laminating film as shown on page 9. Install
the feed table and heat guard as shown on
page 13. Plug the machine in and turn the heat
switch to the “on” position and allow to heat for
approximately 15 minutes.
After 15 minutes of heating time, set the Motor
Drive Switch to the “Forward” position and
allow the Rubber Rollers to rotate 1/2 turn. Set
the Motor Drive Switch to the “Off” position and
allow the machine to heat an additional 5
minutes before use. Check the heat setting and
adjust if necessary as shown on page 12.

LOADING FILM
COLOR-CODED LAMINATORS & FILM:
Select the two rolls of laminating film that you wish to use. Both rolls of film should be of the same size, type and
thickness. Next, take the bottom supply mandrel (marked with the blue Color-Code) and insert it into the roll of film so
the blue end of the mandrel matches the blue end of the film roll. While inserting the mandrel, rotate it in the opposite
direction of which the “gripper dog” points while pressing into the roll of film and center on the mandrel. Place the
loaded mandrel on the machine by matching the blue end with the blue friction stud. To load the top, do the same as
the lower, only match the red ends.
Figure 9-1
FOR NON-COLOR-CODED LAMINATORS & FILM:
Select the two rolls of laminating film that you wish to use. Both rolls of film should be of the same size, type and
thickness. Next, take the bottom supply mandrel (labeled “Low”) and insert it into the roll of film until the “gripper dog”
meets the film’s cardboard core (photo 10-1). Rotate the mandrel in the opposite direction from which the “gripper
dog” points. As you rotate, apply pressure to force the mandrel into the roll of film and proceed to center it on the
mandrel. See Figure 9-1.
Place the loaded mandrel on the laminator. Insert the right side first and then lower the left side into the roll bracket
Take the top supply mandrel (labeled “Top”), insert it into the roll of laminating film, and place it in the top position as
with the lower (process shown in photos 10-1, 10-2, 10-3).
Note: 1” core laminating film is rolled adhesive side in (”poly in”). When loading fim on mandrel, be sure roll is posi-
tioned correctly to unroll as shown in figure 9 -1. If the roll is loaded in reverse, the film could adhere to the laminator
when heated.
Square
End
TOP
LOW
Round End Gripper
Dog
Square
End
Round
End
Gripper
Dog
RED
BLUE
“Finish”
Side
Adhesive
Side
“Finish”
Side
Adhesive
Side
RED
BLUE
9

10
Note: When loading your laminating film, check for film splices.
These rolls will be clearly marked. Splices are not common,
but are unavoidable. If you find a spliced roll, place it in the top
position on the laminator so that the splice can be monitored
carefully. When the splice is ready to come through the laminator,
turn the drive and heat off, allow the machine to cool, and rotate
the spliced roll of film by hand so the film tension is very loose.
Turn the drive switch on again and allow the splice to run through.
If necessary, keep turning the roll of film by hand to keep it slack
until the splice has passed through.
Caution: Do not apply excessive force to the ends of the
mandrel (i.e. with a hammer, etc.). Excessive force will
damage the mandrel. When loading the laminator, be sure the
heat is turned off and the machine is cool to avoid chance of
burns.
Note: Film rolls must be centered on supply mandrels.
If the rolls are not aligned, hot adhesive will be deposited on the
heatshoes and rubber rollers, necessitating a cleaning operation.
Caution: When loading the laminator for the first time, be sure
that the heat is turned off and the machine is cool.
Photo 10-1
Photo 10-3
THREADING DIAGRAM
Figure 10-4
Photo 10-2

11
Thread the top roll of film under the idler roller as shown in the
threading diagram on previous page (see Figure 10-4). Pull
the film down so that the films lead edge is below the lower
heat shoe. Next thread the bottom roll of film under the lower
idler bar pulling film upward until it is even with the top heat
shoe (the film will overlap). Tape it to the top film edge. This
creates a film “Web” (Photo 11-1 & 11-2).
Using Tension Adjustment knobs, loosen tension on both rolls
of laminating film. Turn on the “Drive” switch and using the
threading board—push the film web into the laminating
rollers. This process will push the web into the pull rollers and
exit. Ensure that the threading board and film exit between the
rear pull rollers (Photo 11-3 & 11-4).
NOTE: If you lose your threading board or if it becomes
damaged, you can make your own with a piece of poster
board. Cut poster board 12” wide by the length of the
laminator, 27”.
Your laminator is now loaded and ready to be heated. Remove
the threading board and save for your next use.
Photo 11-1
Photo 11-2: Creating Film Web
Photo 11-4: Threading board and film web exiting pull rollers.
Photo 11-3: Threading board and film web entering.

12
TYPE HEAT RANGE
Standard 260-290°F
Opti Clear 210-245°F
Photo Plus 220-250°F
DigiSeal 180-220°F
Photo 12-1
HEAT SETTINGS
Prior to laminating, allow the machine to pre-heat at least 15 minutes in order to stabilize the temperature. Temperature
settings depend on the film type being used. The temperature is preset at the factory, but may require adjustment
depending on what type of film you are using.
Turn the heat on by depressing the heat power switch on the left side panel. The red indicator light will illuminate and
remain lit while the machine is in the “on” position.
After the machine has been heated for 15 minutes, adjust the heat knob located on the end of the machine, in the side
housing, to the desired temperature setting. Allow the machine to heat for another 5 minutes in order to get an accurate
reading. Check your thermometer to confirm your temperature setting.

13
TENSION
To adjust tension for upper and lower rollers, the laminator must be loaded and heated.
Remove the heat guard and feed tray. Loosen both tension control knobs by turning counterclockwise until there is no
tension on upper or lower film rolls. Photos 13-1, 13-2.
Film should pull freely.
Turn the drive switch “On”.
As film runs through it will appear wrinkled and bubbly, as pictured in photo 13-3.
Gradually increase tension on both rolls, by turning knobs clockwise, until film is smooth
on heat shoes. Once film is smooth, stop tightening knobs.
NOTE: For best results, reset tension with EACH new pair of film rolls.
NOTE: As the film roll supply becomes low it is necessary to decrease tension on the rolls.
NOTE: Too little tension on the top or bottom roll causes vertical or diagonal streaks in the film as it passes over the
heating shoe.
WARNING: Excessive tension will lead to increased wear and tear on the laminator.
Once the laminator is loaded, heated, tension adjusted—install the Feed Tray and Heat Guard, as shown below in
Photos 13-4 and 13-5.
Heat Shoe Guard Photo 13-5
Photo 13-1 Photo 13-2 Photo 13-3
Feed Tray Photo 13-4

14
RELOADING A NEW ROLL OF FILM
ON A HOT LAMINATOR
Allow the old film to run to a point just before it pulls off the cardboard cores.Turn the drive switch to “OFF.”
Cut the film web with a blade so that approximately 5” of film extends beyond the idler bar. Photo 14-1.
CAUTION: When using a sharp object to cut film (blade or shears), avoid contact with heat shoes or rubber rollers.
Remove the old cardboard cores and replace with new rolls of film. Photo 14-2.
Loosen the tension on the top film roll. Thread the new web of film around the idler bar and tape it to the remaining
segment of the expended roll. Photo 14-3.
Repeat this procedure for the bottom film roll. Use caution when threading film near hot heat shoe .
Run film through the laminator until the new web of film clears the pull rollers. Photo 14-4. Readjust tension.
Photo 14-1 Photo 14-2
Photo 14-3 Photo 14-4
AUTOMATIC SHUT-OFF TIMER
This laminator is equipped with an Automatic Shut-Off timer (AST). If the drive motor is not activated for a period of 4
hours, the AST will turn off the power to the machine. To power the machine up after it has been timed out, momentarily
press the drive switch to the on position. The AST will reset and after appropriate heat-up time, the machine will be fully
operable. (You will also need to reset the drive switch upon turning on the machine for the first time of each day)
The AST works in conjunction with the drive motor. Each time the drive motor is turned on, the AST resets, therefore, the AST
will not shut the machine down while you are in the middle of operating it, only when it is inactive.

15
CLEANING THE HEAT SHOES
Photo 15-1
Photo 15-2
With continuous use the heat shoes and rubber rollers may
accumulate adhesive and dirt. It is recommended that you
periodically inspect them for adhesive build-up. Use USI’s
Laminator Cleaning Kit, which contains cleaning fluid, a coarse
scrubbing pad and a mesh covered sponge, for removal of any
adhesive build up.
Moisten the sponge pad with the cleaning fluid and wipe down the
heat shoes.
NOTE: Be sure to clean the heat shoes only when the laminator is cool.
CAUTION: Teflon coated heat shoes are scratchable.
CLEANING THE RUBBER ROLLERS
Photo 15-3
If indentations begin to appear on the surface of finished
laminations, this may indicate that cleaning of the rollers is
necessary.
Periodically inspect the rubber laminating and pull rollers for
adhesive build-up.
Remove the upper heat shoe to gain access to the laminating
rollers for cleaning.
Before cleaning be sure the laminator is cool.
Use a dry Scotch Brite®pad to remove excess adhesive from the
rollers. Photo 15-3.
Turn the drive switch on and off to advance the rollers and clean
each section at a time.
Wipe clean with the sponge pad and cleaning fluid from USI’s
Laminator Cleaning Kit.
NOTE: Use cleaning fluid sparingly. Do not allow to “run” onto
wiring or into “ends” of laminator.
WARNING: Do not use any sharp metallic objects or steel
wool to clean the rubber rollers. Use of such abrasive objects
can damage the rubber surface of the rollers. USI strongly
recommends the Laminator Cleaning Kit for all of your
cleaning needs.

16
UPPER HEAT SHOE REMOVAL INSTRUCTIONS
1. Unplug laminator and allow it to cool to room temperature.
2. Remove the right side housing (Figure 16-3) by unscrewing four Allen head screws.
3. Unscrew wiring retainer. Note its orientation and location of wires for reassembly.
It is very important that wires are routed correctly or damage to machine may occur.
The location of wiring retainer should be marked before removal.
4. Unplug upper heat shoe wires (#2 in Figure 16-4) from the terminal block
(#3 in Figure 16-4).
5. Gently lift the heat shoe and pull forward, being careful not to damage the wires.
Lift from the left first.
Figure 16-3
Figure 16-4
1
23
4
#3
#2 #2

17
TO REINSTALL THE HEAT SHOE
1. Be sure laminator is unplugged.
2. Guide heat shoe wires exiting from the right end of the heat shoe through the
slot in the right side of frame.
3. Lower the right end of the heat shoe onto its bracket first, then lower the left end
and lock in place.
4. Plug the heat shoe wires into the terminal block.
5. Re-mount the wiring retainer. Be sure it is in its proper location and the correct
wires are retained.
6. Check to make sure that no components are loose and in the path of the drive
chain or sprockets.
7. Carefully install the right side housing and four Allen head screws.

18
REMOVING THE RUBBER ROLLERS
Photo 18-1
NOTE: Only remove rollers if they are cut or in poor
condition.
NOTE: The following procedure removes all 4 rollers.
In certain instances, it is not necessary to remove all 4 rollers,
therefore, remove as required.
STEP 1:
Remove all film from laminator. Photo 18-1.
STEP 2:
Unplug laminator. Make sure it is cool.
STEP 3:
Remove the side housing on both sides of the laminator.
STEP 4:
Remove the top heat shoe. Photo 18-2.
Refer to diagram and instructions on page 16.
STEP 5:
Unfasten and remove the pressure adjusting screws and
springs on both sides of the laminator. Photos 18-3, 18-4.
STEP 6:
Loosen the Allen head set screws on the left and right ends of the top
rubber rollers. Photo 18-5.
Photo 18-2
Photo 18-3 Photo 18-4 Photo 18-5

19
STEP 8:
Loosen the set screws of
the lower roller sprockets
(laminating roller shown)
Photo 19-3.
STEP 9:
Loosen the Allen head set
screws on the left and right
ends of the lower rubber
rollers. (Lower laminating
roller shown.) Photo 19-4.
STEP 10:
Slide the roll shaft out of the rubber
roller and the roll sprocket. (laminat-
ing roller shown.) Photo 19-5.
NOTE: The chain can now be
removed without loosening
the motor mounting screws. Photo
20-1.(next page)
Photo 19-2 Photo 19-3
Photo 19-4 Photo 19-5
STEP 7:
To remove the upper roller, slide
the roll shaft out of the roller and
then lift the top rubber rollers from
the laminator (top laminating roller
shown). Photos 19-1 and 19-2
Photo 19-1

20
Photo 20-1
Photo 20-2
STEP 11:
To install a new roller or replace the original roller, reverse the removal procedure. Be sure to properly reposition
the sprockets and align the chain. All three sprockets should be in line with each other. Since the motor sprocket
was not removed, use it as a guide for alignment of the pull roll and laminating roll sprockets.
NOTE: See page 2
4 for additional information on a sprocket alignment & tightening.
• The pull rollers on this laminator are interchangeable
with the laminating rollers. If the laminating rollers have
minor damage, each can be replaced by pull rollers. If
the laminating rollers are too badly damaged, they must
be replaced. The condition of the laminating rollers is
very important for a good lamination.
• If the chain feels too loose, it may be tightened as follows:
Loosen the motor mounting screws. Push down on the
motor sprocket and refasten the motor mounting screws.
Photo 20-2.
NOTE: Be sure to adjust the pressure on both pressure adjusting screws. 2-3 threads should show through the
adjusting screw mounting bracket. See page 2
1 .