UV Dynamics UVD320E Manual

Dynamics UVD32OE
Installation and Maintenance Manual
READ AND UNDERSTAND ALL
INSTRUCTIONS BEFORE INSTALLING OR
USING THIS PRODUCT
PERFORMANCE
CONSIDERATIONS
The performance of the UVD320E UV disinfection chamber has been
third party validated using accepted bio-assay techniques. The
UVD320E is equipped with both visible and audio lamp failure alarms.
For your safety, it is necessary that you determine that the audio
alarm can be heard where you use the water treated by the unit. It is
possible to operate the unit with the lamp disconnected which will
allow you to validate the adequacy of the audio alarm function in your
installation. In order to optimize disinfection performance, you must
only use the unit with water that meets the minimum standard and
replace the UV lamp at recommended intervals. Failure to follow these
guidelines will result in reduced disinfection performance.
UV RADIATION HAZARD
• NEVER OPERATE UV LAMP OUTSIDE OF THE UV
• DISINFECTION CHAMBER — EXPOSURE TO UV LIGHT
CAN RESULT IN EXTREME BURNING OF SKIN AND EYES
Safety instructions — Please read carefully
/I\
Danger: Do not plug the unit in if any of the external
surfaces or electrical parts are wet. Condensation on
the disinfection chamber is normal.
Danger: To avoid possible electnc shock, special care should be
taken since water may be present near electrical equipment. Unless
referred to in these instructions, do not attempt repairs yourself.
Contact the manufacturer for service advice.
Danger: Do not operate this system if it has a damaged electrical cord
or plug, is malfunctioning, or has been dropped or damaged in any
way.
Caution: Do not use this unit for anything other than its intended
potable water application. The use of attachments not recommended,
approved or sold by the manufacturer/distributor may result in an
unsafe condition.
____ INSTALLATION CAUTIONS
Connect your UV unit to a grounded (3 pronged) receptacle (120V,
60HZ) (a GFI is highly recommended) and ensure that the lamp
connector ground wire is connected to the ground stud on the top of
the reactor vessel. Note: Power source for applications outside of
North America must match requirements of the unit (eg. 240V, 50Hz).
OUV Dynamics disinfection devices are designed to be installed on
the cold water line only.
OThe unit must be installed vertically with the lamp connector
pointing upwards — the water source should only be connected to the
inlet port on the bottom of the unit. CAUTION: reversing the flow
direction by connecting the water source to the side mounted output
port could result in reduced disinfection performance.
Olnstall your UV Dynamics disinfection system indoors in a protected
area where the temperature does not fall below 4°C. (40°F) and the
humidity level is low (to prevent condensation on the chamber). This
unit functions ideally in a temperature range from 9°C - 29°C. (49—
85F)
OUse teflon tape on all pipe connections. DO NOT USE ANY
OTHER SEALANT.
O If the installation location is subject to frequent power outages,
surges, brown out conditions or electrical storm activity, a surge
protection device should be installed on the AC supply to prevent
damage to the power source.
O Do not connect UVDynamics disinfection systems directly to PEX
tubing or other plastic piping. Plastic material will suffer structural
degradation, and possible service failures, when subjected to long-
term UV light exposure. PEX tubing and plastic piping can be
connected directly to the inlet port if it is located on the bottom of
the chamber. All side ports will require the use of a metallic light dam
(16”/4Ocm section of metallic tubing, street elbow or stainless steel
flex connector suitably bent to prevent direct UV radiation)
SUGGESTED INSTALLATION
LAMP CONNECTOR
GLANONUT
MOUNTING BRACKET
UV POWER SOURCE
MOUNTING SURFACE
LW POWER SOURCE
MOUNTING DETAIL
Caution: Before any cleaning or maintenance, always unplug the unit.
Caution: Protect your unit from freezing. Drain all water from the unit
if freezing temperatures exist.
Caution: To prevent damage to the power source the use of a surge
protector is recommended in areas with frequent power outages.
WATER QUALITY
Your UV disinfection system requires clean water for optimum
performance. You should only operate your unit if the source water
meets the following standards.
ISi~~_ab ~‘ b1
VALVE ‘~ VALVE
IJN1ON
I 0•
FILTER 1
~3I4’MNPT
UV REACTOR CHAMBER
MOUNTING DETAIL
MOUNTING SURFACE
PLASTIC BRACKET
WORMGEAR CLAMP
UV CHAMBER
I
DIRECTION OF FLOW
Turbidity <1 NTU
Suspended Solids <lOmgIL
Colour None
Total Iron <0.3 mgIL
Manganese <0.06 mg/L
Hardness <7 gpg
UV Dynamics Inc. www. uvdynarnics. corn
315 Neptune Crescent.
London. Ontario, N6M 1A9
phone [phone] fax [phone]
© COPYRIGHT 2011 UVDynamics Inc. • All RIGHTS RESERVED

Installation Procedure
The UV disinfection system should be the last step of your water
treatment system. Choose a location for installation with a close
electrical outlet. Note the direction of water flow in the supply line.
Refer to the plumbing diagram and check that you have all necessary
fittings for installation. Note: A minimum of 17” clearance at lamp
cord end of the chamber will allow most maintenance procedures to
be accomplished without removing the disinfection chamber from its
mounting bracket.
0 Shut off the main water supply valve.
0 Mount the unit to the wall using the mounting brackets provided.
Mount ballast on the bracket beside the chamber.
0 Install new plumbing as per diagram. Note: When installing the 5
micron pre-filter, make sure the flow arrows on them point in the same
direction as the water flow. WARNING: if soldering, do not allow
heat near plastic threads or fittings.
Place the thinner ‘0” ring into the groove of the glandnut holder,
and the thicker “0” ring on the open end of the quartz sleeve. Then
push the quartz sleeve into the gland nut until the sleeve touches the
top.
OPlace the quartz sleeve into the opening at the top of the UV
chamber and screw it into place.
OPlace the lamp spring and the lamp into the quartz sleeve and,
holding the top of the lamp, attach lamp to the lamp connector. Push
the lamp down connector fully over the glandnut and tighten.
WARNING: do not over tighten as plastic threads are easily
damaged
o Remove the nut from the ground stud at the top of the unit. Next,
place the ground wire (green wire with yellow stripe) over the stud and
re-install nut and tighten.
Open the valves on either side of the disinfection chamber. Open
supply valve slowly and bleed air from system. Check for leaks.
0 Connect UV power source to AC line. UV power source audio
alarm will sound three times before igniting the lamp.
Your UV Dynamics disinfection system is now ready for service.
Before service begins, all household plumbing lines should be
chemically disinfected.
A
DISINFECTION PROCEDURE
THE FOLLOWING DISINFECTION PROCEDURE IS GENERALLY
ACCEPTED AS BEING SUITABLE FOR ThE DISINFECTION OF
PLUMBING SYSTEMS KNOWN TO BE CONTAMINATED.
IF YOUARE UNCER TAIN ABOUT THE EFICCACY OF THIS
PROCEDURE YOU ARE ADVISED TO CONTACT THE LOCAL
HEALTH AUTHORITY RESPONSIBLE FOR WA TER SAFETY~
The UV disinfection process takes place only in the UV disinfection
chamber and the process provides no residual disinfection capability,
therefore it is necessary to chemically disinfect the entire
plumbing system before using water treated by the UVsystem.
OThe disinfection of the plumbing system Is most readily
accomplished by removing the 5 micron sediment filter cartridge and
adding 250ml - 500ml (1 —2 cups) of standard 5.25% concentration
un-scented chlorine bleach to the empty filter housing and
re-installing.
OVerify that the UV disinfection unit is connected to the AC supply
voltage and operating properly.
0 operate all faucets, fixtures and appliances until you clearly
smell chlorine and shut off. This includes shower heads, outside taps,
dishwashers, laund,y equipment and any appliance connected to the
plumbing system.
0 Leave the bleach solution for 30 minutes.
ORe-install the sediment filter cartridge and thoroughly flush the
system at all fixtures and appliances connected to the system.
Note: The introduction of a chlorine disinfection solution to a hot water
heater that has been used with untreated hard water or water with
excessive iron, manganese or other organic contaminants may lead to
oxidization of these materials. If you feel that these conditions may
apply to your installation, a thorough flushing of the hot water tank
should be undertaken to eliminate the oxidized material from the
system.
UV POWER SOURCE FEATURES
The micro-processor controlled UV power source supplied with the
UVD32OE has both audio and visual alarm indicators to indicate the
lamp operation.
UV power source initialization sequence: When AC power is
applied to the UV power source, the audio buzzer sounds three times
and the lamp is ignited, as indicated by the green lamp-on LED.
Normal Operation: During normal operation only the green lamp-on
LED is illuminated.
Lamp failure: When the UV power source detects a lamp failure or
enters the auto shut down mode due to abnormal operating
conditions, the alarm buzzer sounds and the green lamp-on LED is
extinguished.
Lamp timer operation: The annual lamp change reminder timer will
run for approximately one full year. At the end of the one year period
the lamp change reminder timer will flash and the buzzer will sound.
The flashing LED indicates that the timer function is in the 28 day
grace period. Pushing the timer button during this grace period will
silence the buzzer for a seven day period, but the LED will continue to
flash. The buzzer reset can be activated a maximum of four times
during the 28 day grace period. Under no circumstance does the
grace period exceed 28 days. At the expiry of the 28 day grace period
the UV power source indicates the lamp change alarm mode by
illuminating the red timer LED continuously and sounding the buzzer.
Time remaining: When the lamp change reminder timer is not in the
grace period or lamp change alarm mode, the number of months of
lamp life remaining can be determined by pressing the timer button
and counting the number of red timer LED flashes.
Note: The UV power source is designed to shut down if the AC input
voltage is outside of operating limits. When a lamp failure alarm is
active you should unplug the unit from the AC power source, wait for
fifteen seconds and then reconnect to the AC power source. If the
failure was due to out of limit AC power the unit will re-ignite the lamp
and operate normally.
© COPYRIGHT 2011 • UVDynamics Inc. • All RIGHTS RESERVED

Operating and Maintenance
Your UV system is on continuously during normal use.
After periods of not using your water supply exceeding 2-3 days, it is
recommended to open all faucets and flush your plumbing lines for a
minute or two.
Caution: Protect your unit from freezing. Drain all water from the unit
if freezing temperatures exist.
Ultraviolet lamp replacement: The ultraviolet lamp located inside the
chamber will operate effectively, round the clock, for approximately
one year. The lamp will light longer than that. However, the UV light
penetration may fall below the prescribed safety level. Therefore,
annual lamp replacement is necessary regardless of apparent
condition.
Replacing the UV lamp and cleaning the quartz
sleeve
Note: Do not touch the lamp or the quartz sleeve with your fingers.
Handle by ends only or wear soft gloves.
OUnplug the system from the electrical outlet and turn off all water
supplies to the unit.
Carefully extract the lamp connector from the sleeve glandnut
assembly to expose just the top of the lamp. While holding the lamp
base firmly, remove the lamp power connector. Caution: lamp base
can be very hot — be careful not to drop lamp into quartz sleeve as it
easily broken.
0 Carefully slide the UV lamp out of the quartz sleeve and discard
according to local regulations.
Remove the quartz sleeve by loosening the glandnut and carefully
extracting it from unit. Caution: The quartz sleeve is fragile and is
easily chipped or broken — use care when removing or installing.
O Clean the quartz sleeve with a vinegar solution or a readily
available scale removal product (Limeaway, CLR etc.)
ORe-install the quartz sleeve — replace “0” ring if it appears
damaged.
0 Install new lamp by reversing procedure described in step 2 above.
o Slowly open water supply valve and purge air from system — verify
that there are no leaks before reconnecting to AC power.
RESETTiNG THE LAMP CHANGE TIMER
OThe lamp change reminder timer is reset by disconnecting the UV
power source from the AC supply, waiting for fifteen seconds and
reconnecting to the AC supply while depressing the timer button. The
UV power source will emit a solid three second beep indicating that
the reset was successful.
It is not possible to reset the lamp change timer unless the timer
is in the grace period or lamp change alarm mode. If you need to
reset the lamp change timer prior to the full one year time period
expiring due to premature lamp failure, there are special
instructions included with all replacement lamps describing the
necessary procedure.
I i7~ F I1~T~It~T1 F~ IIA’A .M’(e]
Rated Flow Rate 8gpm (301pm) @ 4Omj
logpm_(381pm)_@_3Omj
AC Supply Voltage 120V 47-63 Hz .7A
(240V 47-63Hz .35A)
Annual Lamp Change Timer yes
Lamp Change Grace Period 28 days maximum
Grace Period Audio Alarm Disable yes (7day increments)
Reactor Chamber Material 304 SS
Maximum Operating Pressure lOOpsi
Maximum Ambient Temperature 50C (122F)
Water Temperature Range 4— 37C (40 — 99F)
Lamp Service Life 9000hrs
Chamber Dimensions (Lx D) 19” x 3.5”
Controller Dimensions (Lx Dx Vii) 7” x 1.7” x 2.3’
Shipping Weight 7lbs
Inlet/Outlet Port Size %“ MNPT inlet
%“FNPT outlet
REPLACEMENT PARTS
UV Lamp 400162
Quath Sleeve 400161
“0” Ring Set 400202
UV Power Source 400236
Warranty
uv Dynamics water disinfection systems are supported with a ‘free from
defects Workmanship and Material warranty as follows:
-A ten year pro-rated warranty on the stainless steel disinfection chamber
-A three year warranty on the uv power source
-A one year warranty on UV lamps, sleeves, and sensor
-Warranty commences from date of purchase. Proof of purchase required
uv Dynamics will repair or replace, at its option, any defective parts covered by
the warranty. shipping and handling are not included in this warranty. They will be
collected from you by your Dealer. Replacement parts provided under warranty will
be sent to your uv Dynamics dealer.
Parts repaired or replaced under the pro-rated warranty will be covered under
warranty to the end of the original warranty period. This warranty is also subject to
the conditions and limitations outlined under the heading “General conditions and
Limitations below.
Warranty for Replacement Lamps and Parts
uv Dynamics warrants replacement lamps, purchased for annual routine
maintenance and other parts purchased to repair product components that are no
longer covered by the original warranty, to be free from defects in material and
workmanship for a period of three (S) months from the date of purchase. During this
time, UV Dynamics wilt repair, or replace at its option, a defective replacement lamp
or part free of charge except for shipping and handling charges. The warranty
period on replacement lamps and parts will be verified using date codes and/or
purchase receipts. Your uv Dynamics Dealer will advise you on whether the
defective item needs lobe retumed to UV Dynamics for failure analysis.
General Conditions and Limitations
None of the above warranties cover damage caused by improper use or
maintenance, accidents, acts of God or minor scratches or imperfections that do not
materially impair the operation of the product. The warranties also do not cover
products that are not installed as outlined in the applicable Owner’s manual.
These limited warranties outline the exclusive remedy for alt claims based on a
failure or defect in any of these products. They are in lieu of all other warranties
whether written, oral or implied or statutory.
under no circumstance shall uv Dynamics have any liability for liquidated
damages for collateral, consequential or special damages or for loss of profds, or for
actual losses or for loss of production or progress of construction, regardless of the
cause of such damages or bones. In any event, UV Dynamics aggregate total
liability nhall not exceed the specific product purchase price. The purchaser agrees
to indemnity and hold harmless UV Dynamics from all claims by third parties in
excess of these limitations.
uv Dynamics does not assume any liability for personal injury or property
damage caused by the use or misuse of any of its products. uv Dynamics shall not
in any event be liable for special, incidental, indirect or consequential damages. uv
Dynamics liability shall, in all instances, be limited to replacement of the defective
product or part end this liability will terminate upon expiration of the applicable
warranty period.
© COPYRIGHT 2011 UVDynamics Inc. • All RIGHTS RESERVED