UV Dynamics UVD1000 Manual

Installation and Maintenance Manual
READ AND UNDERSTAND ALL
INSTRUCTIONS BEFORE INSTALLING OR
USING THIS PRODUCT
PERFORMANCE
CONSIDERATIONS
The performance of the UVD1000S UV disinfection chamber has
been third party validated using accepted bio-assay techniques. The
UVD1000S is equipped with both visible and audio lamp failure
alarms. For your safety, it is necessary that you determine that the
audio alarm can be heard where you use the water treated by the unit.
It is possible to operate the unit with the lamp disconnected which will
allow you to validate the adequacy of the audio alarm function in your
installation. The UV power source used with the UVD1000S is
capable of controlling a solenoid valve which can shut off the water
flow and protect against using untreated water in case the UV power
source looses power for any reason or the lamp fails prematurely. The
use of the optional solenoid valve is highly recommended. In order to
optimize disinfection performance, you must only use the unit with
water that meets the minimum standard and replace the UV lamp at
recommended intervals. Failure to follow these guidelines will result in
reduced disinfection performance.
UV RADIATION HAZARD
NEVER OPERATE UV LAMP OUTSIDE OF THE UV
DISINFECTION CHAMBER – EXPOSURE TO UV LIGHT
CAN RESULT IN EXTREME BURNING OF SKIN AND EYES
Safety instructions – Please read
carefully
Danger: Do not plug the unit in if any of the external surfaces or
electrical parts are wet. Condensation on the disinfection chamber is
normal.
Danger: To avoid possible electric shock, special care should be
taken since water may be present near electrical equipment. Unless
referred to in these instructions, do not attempt repairs yourself.
Contact the manufacturer for service advice.
Danger: Do not operate this system if it has a damaged electrical cord
or plug, is malfunctioning, or has been dropped or damaged in any
way.
Caution: Do not use this unit for anything other than its intended
potable water application. The use of attachments not recommended,
approved or sold by the manufacturer/distributor may result in an
unsafe condition.
Caution: Before any cleaning or maintenance, always unplug the unit.
Caution: Protect your unit from freezing. Drain all water from the unit
if freezing temperatures exist.
WATER QUALITY
Your UV disinfection system requires clean water for optimum
performance. You should only operate your unit if the source water
meets the following standards.
INSTALLATION CAUTIONS
nConnect your UV unit to a grounded (3 pronged) receptacle (120V,
60HZ) (a GFI is highly recommended) and ensure that the lamp
connector ground wire is connected to the ground stud on the top of
the reactor vessel. Note: Power source for applications outside of
North America must match requirements of the unit (eg. 240V, 50Hz).
oUV Dynamics disinfection devices are designed to be installed on
the cold water line only.
pVertical orientation of the disinfection chamber with the lamp
connector pointing upwards is the preferred mounting configuration–
the water source should only be connected to the inlet port on the
bottom of the unit. CAUTION: When installing the unit horizontally be
sure to have the inlet and outlet connections pointing up to insure that
air can be completely purged from the disinfection chamber.
qInstall your UV Dynamics disinfection system indoors in a protected
area where the temperature does not fall below 4°C. (40°F) and the
humidity level is low (to prevent condensation on the chamber). This
unit functions ideally in a temperature range from 9°C - 29°C. (49 –
85F)
rUse teflon tape on all pipe connections. DO NOT USE ANY
OTHER SEALANT.
Turbidity < 1 NTU
Suspended Solids < 10mg/L
Colour None
Total Iron < 0.3 mg/L
Manganese < 0.05 mg/L
Hardness < 7 gpg
DynamicsUV UVD1000
+ UV SENSOR
7
9
UV Dynamics Inc. www.uvdynamics.com
315 Neptune Crescent,
London, Ontario, N6M 1A9
phone [phone] fax [phone]

Installation Procedure
The UV disinfection system should be the last step of your water
treatment system. Choose a location for installation with a close
electrical outlet. Note the direction of water flow in the supply line.
Refer to the plumbing diagram and check that you have all necessary
fittings for installation. Note: A minimum of 36” clearance at lamp
cord end of the chamber will allow most maintenance procedures to
be accomplished without removing the disinfection chamber from its
mounting bracket.
nShut off the main water supply valve.
oMount the unit to the wall using the mounting brackets provided.
Mount ballast on the bracket beside the chamber.
pInstall new plumbing as per diagram. Note: When installing the 5
micron pre-filter, make sure the flow arrows on them point in the same
direction as the water flow. WARNING: if soldering, do not allow
heat near plastic threads or fittings.
qCarefully insert the quartz sleeve into the disinfection chamber and
place “O” rings over both sleeve ends. Adjust the position of the
sleeve and “O” rings so that equal amount of sleeve is protruding from
both ends of the disinfection chamber.
rInstall the glandnuts and tighten. The bottom glandnut is equipped
with a black plastic insert to prevent leakage of UV light.
sPlace the lamp spring and the lamp into the quartz sleeve, and
holding the top of the lamp, attach lamp to the lamp connector. Push
down the lamp connector snugly into the glandnut.
tRemove the nut from the ground stud at the top of the unit. Next
place the ground wire (green wire with yellow stripe) over the stud and
re-install nut and tighten. FAILURE TO GROUND CHAMBER MAY
RESULT IN ERRATIC UV SENSOR BEHAVIOUR
uInstall UV detector probe. The probe must be tightened down
completely to insure accurate calibration. If the probe cannot be hand
tightened, use locking pliers with minimum pressure required to grip
the probe body securely to finish installation. Connect UV detector
probe plug into port labeled UV sensor on the UV power source.
Caution – Do not over tighten.
vOpen valves on either side of the disinfection chamber. Check for
leaks. Open supply valve slowly and bleed air from system.
wConnect UV power source to AC line. UV power source audio
alarm will sound three times before igniting the lamp.
Your UV Dynamics disinfection system is now ready for service.
Before service begins, all household plumbing lines should be
chemically disinfected.
DISINFECTION PROCEDURE
THE FOLLOWING DISINFECTION PROCEDURE IS GENERALLY
ACCEPTED AS BEING SUITABLE FOR THE DISINFECTION OF
PLUMBING SYSTEMS KNOWN TO BE CONTAMINATED.
IF YOU ARE UNCERTAIN ABOUT THE EFICCACY OF THIS
PROCEDURE YOU ARE ADVISED TO CONTACT THE LOCAL
HEALTH AUTHORITY RESPONSIBLE FOR WATER SAFETY.
As the UV disinfection process takes place only in the UV disinfection
chamber and the process provides no residual disinfection capability,
therefore it is necessary to chemically disinfect the entire
plumbing system before using water treated by the UV system.
nThe disinfection of the plumbing system is most readily
accomplished by removing the 5 micron sediment filter cartridge and
adding 250ml - 500ml (1 –2 cups) of standard 5.25% concentration
un-scented chlorine bleach to the empty filter housing and
re-installing.
oVerify that the UV disinfection unit is connected to the AC supply
voltage and operating properly.
pOperate all faucets, fixtures and appliances until you clearly
smell chlorine and shut off. This includes shower heads, outside taps,
dishwashers, laundry equipment and any appliance connected to the
plumbing system.
qLeave the bleach solution for 30 minutes.
rRe-install the sediment filter cartridge and thoroughly flush the
system at all fixtures and appliances connected to the system.
Note: The introduction of a chlorine disinfection solution to a hot water
heater that has been used with untreated hard water or water with
excessive iron, manganese or other organic contaminants may lead to
oxidization of these materials. If you feel that these conditions may
apply to your installation, a thorough flushing of the hot water tank
should be undertaken to eliminate the oxidized material from the
system.
UV POWER SOURCE FEATURES
The micro-processor controlled UV power source supplied with the
UVD1000S has both audio and visual alarm indicators to validate
lamp operation and an integral annual lamp change reminder timer.
A two digit seven segment display is provided to display relative UV
level, lamp life remaining when timer button is pressed and various
error codes to aid in system diagnostics. If the relative UV level falls
below 50%, the unit goes into the low UV alarm mode and the
solenoid valve, if installed, will be de-activated.
UV power source initialization sequence: When AC power is
applied to the UV power source, the lamp is ignited as indicated by
the green lamp-on LED after which a self test of the annual lamp
change reminder timer LED and alarm buzzer consisting of three
buzzer beeps and three red timer LED flashes. The two digit display
indicates the relative UV level. If a solenoid is connected to the UV
power source, it will activate when the UV level reaches 50%.
Normal Operation: During normal operation, the green lamp-on LED
is illuminated and the two digit display indicates the relative UV
intensity.
Lamp failure: When the UV power source detects a lamp failure or
enters the auto shut down mode due to abnormal operating
conditions, the alarm buzzer sounds and the green lamp-on LED is
extinguished. If connected, the solenoid valve will terminate the water
flow.
Lamp timer operation: The annual lamp change reminder timer will
run for approximately one full year. At the end of the one year period
the lamp change reminder timer will flash and the buzzer will sound.
The flashing LED indicates that the timer function is in the 28 day
grace period. Pushing the timer button during this grace period will
silence the buzzer for a seven day period but the LED will continue to
flash. The buzzer reset can be activated a maximum of four times
during the 28 day grace period. Under no circumstance does the
grace period exceed 28 days. At the expiry of the 28 day grace period
the UV power source indicates the lamp change alarm mode by
illuminating the red timer LED continuously and displaying the error
code E5 and sounding the buzzer. Note: The UV lamp is not shut
down in this alarm mode and the solenoid valve drive is not disabled.

Time remaining: When the lamp change reminder timer is not in the
grace period or lamp change alarm mode, the number of months of
lamp life remaining will be displayed on the two digit display by
pressing the timer push button. Activating this feature also causes the
red timer LED to flash, this is normal.
Note: The UV power source is designed to shut down if the AC input
voltage is outside of operating limits. When a lamp failure alarm is
active the unit should be unplugged from the AC power source, wait
for fifteen seconds and then reconnect to the AC power source. If the
failure was due to out of limit AC power, the unit will re-ignite the lamp
and operate normally.
Low UV Intensity: If the output of the UV detection system falls below
50%, a low UV alarm will be initiated. If a solenoid valve is installed it
will be deactivated to stop the flow of water. Displays error code E1
Solenoid Override: The UV power source has a solenoid override
feature to enable emergency water flow when the system has entered
a low UV alarm state. The override is active for six minutes but can be
reset indefinitely. The solenoid override feature will not function if the
lamp has failed. Displays error code E4
CAUTION: The water treated by the unit will not
be properly disinfected when the solenoid
override is in operation.
Solenoid Valve Output: The UV power source is capable of directly
powering a solenoid valve which will shut off water flow during lamp
failure alarm conditions.
UV Sensor Error: If the UV sensor is not connected to the UV power
source or if the sensor is malfunctioning, the sensor error code E3 will
be displayed. Verify that the sensor plug is fully inserted into the UV
power source before replacing the UV Detector.
UV power source ERROR codes
E1 – Low UV Intensity
E3 – Sensor Error
E4 – Solenoid Override Active
E5 – Change Lamp
Operating and Maintenance
Your UV system is on continuously during normal use.
After periods of not using your water supply exceeding 2-3 days, it is
recommended to open all faucets and flush your plumbing lines for a
minute or two.
If you experience a low UV intensity alarm before the end of the lamp
life clean the quartz sleeve and detector.
Caution: Protect your unit from freezing. Drain all water from the unit
if freezing temperatures exist.
Ultraviolet lamp replacement-The ultraviolet lamp located inside the
chamber will operate effectively, round the clock, for approximately
one year. The lamp will light longer than that. However, the UV light
penetration may fall below the prescribed safety level. Therefore,
annual lamp replacement is necessary regardless of apparent
condition.
Replacing the UV lamp and cleaning the quartz
sleeve
Note: Do not touch the lamp or the quartz sleeve with your fingers.
Handle by ends only or wear soft gloves.
nUnplug the system from the electrical outlet and turn off all water
supplies to the unit.
oCarefully extract the lamp connector from the sleeve glandnut
assembly to just expose the top of the lamp. While holding the lamp
base firmly, remove the lamp power connector. Caution: lamp base
can be very hot – be careful not to drop lamp into quartz sleeve as it
easily broken.
pCarefully slide the UV lamp out of the quartz sleeve and discard.
qRemove the quartz sleeve by loosing the glandnuts and carefully
extracting from unit. Caution: The quartz sleeve is fragile and is easily
chipped or broken – use care when removing or installing.
rClean the quartz sleeve with a vinegar solution or a readily
available scale removal product (Limeaway, CLR etc.)
sRe-install the quartz sleeve – replace “O” rings if they appear
damaged.
tInstall new lamp by reversing procedure described in step 2 above.
uSlowly open water supply valve and purge air from system – verify
that there are no leaks before reconnecting to AC power.
RESETTING THE LAMP CHANGE TIMER
The lamp change reminder timer is reset by disconnecting the UV
power source from the AC supply, waiting for fifteen seconds and
reconnecting to the AC supply with the timer button depressed. The
UV power source will emit a solid three second beep indicating that
the reset was successful.
It is not possible to reset the lamp change timer unless the timer
is in the grace or lamp change alarm mode. If you need to reset
the lamp change reminder timer prior to the full one year time
period expiring due to premature lamp failure, there are special
instructions included with all replacement lamps describing the
necessary procedure.
Product Specification UVD1000/S
Rated Flow Rate 25gpm
(94lpm)
(5.7 m3/hr)
UV Detection System Yes
Isolated Solenoid Drive Yes
AC Supply Voltage 120V 47-63Hz .7A
(240V 47-63Hz .35A)
Annual Lamp Change Timer Yes
Lamp Change Grace Period 28 days maximum
Grace Period Audio Alarm Disable yes (7day increments)
Reactor Chamber Material 304 SS
Maximum Operating Pressure 100psi
Maximum Ambient Temperature 50C (122F)
Water Temperature Range 4 – 37C (40 – 99F)
Lamp Service Life 9000hrs
Chamber Dimensions (L x D) 37” x4”
Controller Dimensions (L x D x W) 7” x 1.7” x 2.3”
Shipping Weight 25lbs
Inlet/Outlet Port Size 1” MNPT
REPLACEMENT PARTS
UV Lamp 400158
Quartz Sleeve 400157
“O” Ring Set 400202
UV Power Source 400250
UV Sensor Probe 400195

Warranty
UV Dynamics water disinfection systems are supported with a ‘free from
defects’ Workmanship and Material warranty as follows:
-A ten year pro-rated warranty on the stainless steel disinfection chamber
-A three year warranty on the UV power source
-A one year warranty on UV lamps, sleeves, and sensor
-Warranty commences from date of purchase. Proof of purchase required
UV Dynamics will repair or replace, at its option, any defective parts covered by
the warranty. Shipping and handling are not included in this warranty. They will be
collected from you by your Dealer. Replacement parts provided under warranty will
be sent to your UV Dynamics dealer.
Parts repaired or replaced under the pro-rated warranty will be covered under
warranty to the end of the original warranty period. This warranty is also subject to
the conditions and limitations outlined under the heading “General Conditions and
Limitations” below.
Warranty for Replacement Lamps and Parts
UV Dynamics warrants replacement lamps, purchased for annual routine
maintenance and other parts purchased to repair product components that are no
longer covered by the original warranty, to be free from defects in material and
workmanship for a period of three (3) months from the date of purchase. During this
time, UV Dynamics will repair, or replace at its option, a defective replacement lamp
or part free of charge except for shipping and handling charges. The warranty
period on replacement lamps and parts will be verified using date codes and/or
purchase receipts. Your UV Dynamics Dealer will advise you on whether the
defective item needs to be returned to UV Dynamics for failure analysis.
General Conditions and Limitations
None of the above warranties cover damage caused by improper use or
maintenance, accidents, acts of God or minor scratches or imperfections that do not
materially impair the operation of the product. The warranties also do not cover
products that are not installed as outlined in the applicable Owner’s manual.
These limited warranties outline the exclusive remedy for all claims based on a
failure or defect in any of these products. They are in lieu of all other warranties
whether written, oral or implied or statutory.
Under no circumstance shall UV Dynamics have any liability for liquidated
damages for collateral, consequential or special damages or for loss of profits, or for
actual losses or for loss of production or progress of construction, regardless of the
cause of such damages or losses. In any event, UV Dynamics aggregate total
liability shall not exceed the specific product purchase price. The purchaser agrees
to indemnify and hold harmless UV Dynamics from all claims by third parties in
excess of these limitations.
UV Dynamics does not assume any liability for personal injury or property
damage caused by the use or misuse of any of its products. UV Dynamics shall not
in any event be liable for special, incidental, indirect or consequential damages. UV
Dynamics liability shall, in all instances, be limited to replacement of the defective
product or part and this liability will terminate upon expiration of the applicable
warranty period.
© COPYRIGHT 2011 yUVDynamics Inc. yAll RIGHTS RESERVED