V-TEK TM-403 User manual

TM-403 User’s Guide
V-TEK, Inc.
751 Summit Avenue
Mankato, MN 56001
(P) 507-387-2039
www.vtekusa.com
User’s Guide # D292106G

Vendor Provided Material
Significant portions of this documentation were provided by:
KEYENCE CORPORATION OF AMERICA
1100 North Arlington Heights Road, Suite210, Itasca, IL 60143
1-888-KEYENCE (1-888-539-3623)
www.keyence.com

751 Summit Avenue, Mankato, Minnesota 56001, USA
Telephone: [phone] Fax No. [phone]
EC Declaration of Conformity
Manufacturers Name: V-TEK Inc.
Manufacturers’ Address: 751 Summit Avenue,
Mankato, Minnesota 56002, USA.
Declare that the machinery described below complies with applicable health and safety requirements of Part 1 of
Annex 1 of the Machinery Directive 2006/42/EC and EMC Directive 2004/108/EC. Confidential technical
documentation has been compiled in accordance with Part A of Annex VII of Machinery Directive 2006/42/EC and is
available to European national authorities on written request only. If a request is received documentation will be
delivered on a CD or by post.
Description: Taping Machine
Model Number: TM-400, OEM, 401, 402, 403
Specification: Component Handling Machine
Serial Number\s: 201XXXXXXX
The following standards have either been referred to or been complied with in part or in full as relevant:
ENISO 12100: 2006 Machinery Safety - Safety of machinery - General principles for design –
Risk assessment and risk reduction
EN13849: 2008 Machinery Safety - Safety Related Parts of Control Systems –
Part 1 General Principals for Design and Part 2 Validation.
EN ISO 13732: 2008 Machinery Safety - Ergonomics of the thermal environment
EN 614-2:2000+A1:2008 Machinery Safety - Ergonomic design principals
EN 13850: 2008 Machinery Safety - Emergency-stop equipment, functional aspects
Principals for Design
EN60204-1: 2010 Machinery Safety - Electrical Equipment of Machines
ENISO 11202/A1 1997 Acoustics - Noise emitted by machinery and equipment - Determination of emission
sound pressure levels at a work station and at other specified positions.
EN61000-6-3:2007 EMC - Generic standards - Emission standard for residential, commercial and
light-industrial environments
EN61000-6-1: 2007 EMC - Generic standards - Immunity for residential, commercial
and light-industrial environments
Full Name of responsible person and place of signing
Christina Hogan
Place V-TEK Inc. Position Vice President
Signature Date 02/24/2014

Introduction
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .ii
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iii
Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .iv
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .v
Operator Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .vii
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .viii
Safety Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xi
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .xii

Introduction D292106.2a.fm ii
Introduction
Thank you for purchasing the TM-403 Component Handling Machine. The TM-403 is a table-
top pick and place tape and reel machine with vision, designed for use in production environ-
ments for electronic devices. This machine accepts devices loaded in trays. It features a 2D over
tape vision system for component verification. A touch screen interface simplifies the setup pro-
cess, and minimizes set up time and operator intervention for fast, easy functioning.
Standard Features:
• Touch screen operator interface for easy setup and operation
• Tray input, Tray or Tape output
• Ability to rotate components +/-90° or 180°
• Innovative universal adjustable heat and PSA sealer
• Software controlled advance movement of carrier tape (2mm to 144mm pitch)
• Adjustable track assembly for tape widths 8mm to 72 mm
• 2D Vision over tape inspection for Mark, Orientation and Empty Pocket Detection.
• User-friendly safety enclosure with multiple access points provides easy access with
minimal downtime
• Automatic Jam in Track and Low Cover Tape Detection Sensors

Theory of Operation D292106.2a.fm iii
Theory of Operation
Operation of the TM-403 is simple. The oper-
ator loads the Tray Feeder and then config-
ures the job for the selected part using the
TM-403’s intuitive, touch screen Human
Machine Interface (HMI). Job configuration
includes selecting and programming inspec-
tion criteria.
When the TM-403 is set in motion, the pick
head picks an individual part from the Tray
Feeder and places the part directly into a car-
rier tape pocket. The 2D Vision System
detects empty pockets and inspects placed
parts for mark and orientation prior to cover
tape application. Parts that fail Inspection
stop operation and trigger an error message,
allowing the user to correct the error before
continuing operation.
As the tape advances, it passes sensors which detect jams in tape. Once the carrier tape
reaches the TM-403 sealer assembly, cover tape is applied. The part is then sealed in the pocket
with either a Heat Seal or Pressure Sensitive Adhesive (PSA) cover tape. When the sealing pro-
cess is complete, the finished tape is routed onto a take-up reel.
During operation, the operator keeps the selected Tray Feeder supplied with parts and observes
the inspection process, adjusting operation and inspection settings as needed. In the event of 2D
inspection fails, the operator may re-orient or swap out parts from the output area as needed.
When tape reels are complete, the operator removes the full reel and replaces it with a new reel.
The TM-403 can also perform in Tray-to-Tray mode, combining partial trays for tray completion.

Machine Details D292106.2a.fm iv
Machine Details
Controls:
Touch screen Operator Interface includes:
• User-friendly Job Wizard and Pitch Setting Wizard for easy set-up
• Customizable job configuration
• Sealer Dwell Adjustment
• Manual/Automatic leader/trailer
• Password protection
Speed:
Placement speed of up to 2,400 PPH
Dimensions:
• Height: 39.5” (100 cm) (includes Tower Light)
• Width: 50.5” (128.5 cm)
• Depth: 35.5” (90 cm)
• Working area: 11’ x 9’ (3.5 m x 2.75 m)
Weight:
• 247 lb. (112 Kg)
Power Requirements:
• Air consumption: 5 SCFM at 85 PSI
• Electrical: 120/240 VAC, 50/60Hz AC
Note: The TM-403 is designed and tested to meet the CE Directives: 2006/42/EC, 2004/
108/EC. These tests were conducted with the power requirements of 230V 50Hz.
However, the TM-403 can also handle other voltage levels seen in other parts of the
world including voltages from 208V-240V @ 50/60 Hz.
Reference below when wiring the electrical plug:
• Attach the BROWN wire to L1
• Attach the BLUE wire to N/L2
• Attach the GREEN/YELLOW wire to Ground

Intended Use D292106.2a.fm v
Intended Use
The intended use of the TM-403 Taping Machine is to produce taped reels of individually sealed
and consistently orientated components. It can also be used to move parts from one tray to
another, combining partial trays. Use of this equipment in any other way is not recommended.
The TM-403 is designed to accommodate a full range of electronic devices. The Tray Feeder
accommodates standard Jedec Tray sizes.
Suitable carrier and sealing tapes include any conductive or non-conductive tapes with feed-
holes that are pitched at 4 mm. Tapes must operate in a temperature range from 120-160° Cel-
sius with a pressure range from 40-60 psi and dwell time between 250-400 milliseconds. The
TM-403 can accommodate tape widths from 8mm to 72mm.
Tape advance, Pick Head and Tray speeds are set on the machine’s controller and can be set at
speeds of 1-10. Feed rates are up to 2,400 units per hour dependent on component size.
Caution:
V-TEK® Incorporated takes no responsibility for the safety of the TM-403 if it is
used for any purpose other than the intended purpose as specified in this User’s
Guide.
Operating Environment
The TM-403 is designed to be operated in a temperature and humidity controlled, light, industrial
setting. It requires an ISO Class 9 clean room environment.
The machine should be installed on a flat, dry, stable surface in a well lit area (ambient lighting of
200 to 300 Lux (Lumens/m2).
The recommended climate is between 5 - 75% non-condensing humidity with a room tempera-
ture between 0 - 50 degrees Celsius.
Note: Although all of the components used on the machine will withstand the temperature
range of 0 to 50 degrees Celsius, such temperatures may decrease the life of some of the
components.
The intended electrical environment is Pollution Degree 2 and Over Voltage Category II.

Intended Use D292106.2a.fm vi
Misuse
The TM-403 weighs approximately 247 lbs. (112 kg.) and requires four people to safely carry it.
Operators are cautioned to follow the instructions and illustrations for safely transporting the TM-
403. Failure to do so could result in injury or damage to the machine.
Installation instructions clearly state that the TM-403 should only be installed or operated on a
level surface to prevent toppling.
The user is protected from moving parts and exposure to objects being ejected under pressure
by 16 standard wire gauge sheet metal and 3/8 inch clear, polycarbonate enclosures. Door sen-
sors ensure operation automatically stops if the enclosure doors are opened. No attempt should
be made to remove these enclosures or to block, disable or override the door sensors.
The enclosure doors may be left open during basic set-up procedures such as positioning the
pick head at place or pick locations. If the enclosure doors are left open during setup the TM-403
automatically reduces the speed of the pick head to a fraction of its normal operating speed to
prevent operator injury due to collision, etc.
The user is protected from the TM-403’s heat sealer by a metal guard. Operators are cautioned
not to touch the heat seal guard or to try to reach underneath the guard while the heat sealer is in
operation.
The TM-403 air supply should be adjusted to operate at a maximum working pressure not
exceeding 7.6 bar (110 psi). The maximum permissible source pressure should not exceed 9 bar
(130 psi). Failure to set the air pressure within these limits could result in a failure in the pneu-
matic system which could lead to injury.
Lift Points

Operator Requirements D292106.2a.fm vii
Operator Requirements
The guidelines provided in the following pages are intended to educate the user about how to
operate the TM-403 safely. They contain important information on avoiding potential hazards to
the operator and to the equipment. Only personnel who have thoroughly reviewed and under-
stand the TM-403 User’s Guide and are aware of the possible hazards should operate or perform
maintenance on the TM-403.
Operators and maintenance personnel are advised not to wear loose fitting clothing or jewelry
when operating or maintaining the TM-403. Protective eye wear should be worn when loading,
operating or maintaining the TM-403.
Caution: Users should always wear protective eye wear when loading,
operating or maintaining the TM-403.
Safe operation of the TM-403 does not require gloves of any type, however some component
manufacturers may recommend gloves be worn when placing parts in tape. Consult the compo-
nent manufacturer for specific placement instructions. Ear protection is not necessary during nor-
mal operation.
When running the TM-403, the operator should stand or sit in front of the touch screen to assure
easy access to all controls and the Power/Emergency Stop Button. This position allows the oper-
ator to view all parts of the TM-403 while it is in operation. When loading the TM-403 Tray Feeder
or changing Taper reels, the operator may also need to access the side and back of the machine
Caution!
The TM-403 should never be operated while under the influence of alcohol or drugs.
V-TEK® Incorporated takes no responsibility for the safety of TM-403 if it is used for
any purpose other than the intended purpose as specified in this User’s Guide.
Work Area

Safety Features D292106.2a.fm viii
Safety Features
Main Power Switch
The Main Power Switch is located on the right side
of the machine. Turning the switch to the right
turns power ON. Turning the switch back to the left
turns the power OFF.
When the Main Switch is in the OFF position, it
exposes a lockout-tagout hole. The switch can be
locked by inserting a lock through the hole. The
switch on the right is pictured in the OFF position.
Emergency Stop Switch
There is one Emergency Stop Switch on the TM-
403. It is located on the left side of the machine
below the Take-up Arm. When an emergency stop
switch is triggered, all motion will be halted and the
machine will require a reset before operation can
continue.
The emergency stop control circuit removes elec-
trical power to all motors, moving parts, heat
sources, pneumatics, and energy storing devices.
This includes the stepper motor drive, stepper
motors, the servo motor drive, servo motors, drive
circuits, the main control board, the heat sealer
and all pneumatics. The only devices that remain
powered are the inspection module cameras, the
enclosure lights, the sensors, and the HMI.
Reset Button
The TM-403’s blue Reset button is located on the
left side of the machine above the Emergency
Stop Switch. When the machine is powered up, it
is automatically placed into an emergency stop
state to prevent the motors from moving until the
operator is ready to begin operating the machine.
The error state is cleared by pressing the Reset
button on the front of the machine.

Safety Features D292106.2a.fm ix
Open Doors Stop Operation
All automated motion stops and the machine is unable to enter Run Mode when an enclosure
door is opened. An error message will display at the bottom of the HMI Run screen and a chirp-
ing sound will alert the user that the TM-403 door(s) are open.
The enclosure doors may be left open during basic set-up procedures such as positioning the
pick head at place or pick locations. If the enclosure doors are left open during setup the TM-403
automatically reduces the speed of the pick head to a fraction of its normal operating speed to
prevent operator injury due to collision, etc.
Lockout/Tagout
The Main Switch can be turned ON and OFF by turning the
red knob back and forth. When the red knob is placed in the
OFF position, the lockout/tagout hole is exposed. The Main
Switch can then be locked out by placing a lock through the
hole.
The Air Regulator can be turned ON and OFF by turning
the top red cap back and forth. When the red cap is
placed in the OFF position, the lockout/tagout hole will be
exposed. The Air Regulator can then be locked out by
placing a lock through the hole.
Be sure to follow your company guidelines regarding
lockout/tagout procedures.
lockout/tagout hole

Safety Features D292106.2a.fm x
To w e r L i g h t
The tower light feature allows taping machine operators and production
supervisors in determining the operational state of the taping machine at a
glance.
Color Codes
Green
A solid green light indicates the machine is running a job.
Red
A flashing red light indicates that the machine is on but not running.
Green + Amber
The combination of a solid green light and a solid amber light indicate the
machine is at the end of a job and is in the process of creating a leader.
Red + Amber
The combination of a blinking red light and a blinking amber light indicates
the machine is at the end of a job and attempting to create a leader, how-
ever something has interfered with the process, stopping the machine.
A blinking red light and a solid amber light indicates the machine is at the end of a job, the leader
creation sequence is complete and the TM-403 is ready for the next process.

Safety Warning Labels D292106.2a.fm xi
Safety Warning Labels
The following warning labels have been placed in various places on the machine to bring safety
issues to the attention of operators and technicians working with or near the machine.
Attention
Indicates an adjustment or danger zone requiring attention.
Electrical Hazards
Indicates that hazardous voltage levels are present. Always disconnect power to
the machine before removing panels or enclosures with this warning label.
Te m p e r a t u r e H a z a r d s
Indicates a hot surface. Use care when working near these surfaces and allow
them to cool before performing maintenance.
Pinch Hazard
Indicates areas where moving parts or doors can pinch fingers if safety precau-
tions are not observed.
Consult Manual
Consult User’s Guide for proper procedure.
Disconnect power and air supplies and refer to Chapter 8: Maintenance of this
manual before performing maintenance on the TM-403.
Note: Do not remove or obstruct any of the warning or instruction labels on the
TM-403.

Contact Information D292106.2a.fm xii
Contact Information
V-TEK, Inc.
751 Summit Ave
Mankato, MN 56001
TEL: [phone]
FAX: [phone]
email:[email protected]
website: http://www.vtekusa.com
For customer service, please refer to the Customer Service Contact Sheet at the back of this
manual.
European Representative:
QNET BV
Hommerterweg 286
6436 AM Amstenrade
The Netherlands
KvK Zuid-Limburg 14091511
email: [e-mail].
website: www.ce-authorizedrepresentative.eu

Table of Contents D292106.3c.fm
Table of Contents
EC Declaration of Conformity
Introduction
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-ii
Theory of Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-iii
Machine Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-iv
Intended Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-v
Operator Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-vii
Safety Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-viii
Safety Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-xi
Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .i-xii
Table of Contents
Chapter 1: Assembly & Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
Preparing the Work Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Space Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
Table Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
Power Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4
Unpacking the TM-401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
Assembling the TM-401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Equipment Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6
Chapter 2: Machine Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
Front View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
Right Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
Left Side View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
Back View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
Controls, Connections & Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
The Taper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
Pick & Place Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
Tube Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-11
2D Vision System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-12

Table of Contents D292106.3c.fm
Table of Contents (continued)
Chapter 3: The Human Machine Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
Touch Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
HMI Tabs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3
Job Tab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
Job Wizard. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8
Taper Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
Camera Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-23
Sealer Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-24
Head Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-26
Tray Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-30
Run Tab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-38
Chapter 4: Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
Quick Start: Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2
Power Up the System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3
Home Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4
Load the Tray Feeder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5
Nozzle Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Selecting the Correct Nozzle & Nozzle Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
Installing Nozzle & Nozzle Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8
Taper Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Load Carrier Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
Load Cover Tape . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
Load Take-up Reel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
Configure HMI Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13
Test Seal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
Tray-to-Tray Output Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-30
Chapter 5: Vision Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
Quick Start: Vision Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2
Connect Vision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Setup HMI . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3
Connect Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-5
Connect Keyence Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
Configure Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Configure Computer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-10
Configure Keyence Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-28

Table of Contents D292106.3c.fm
Table of Contents (continued)
Chapter 6: Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1
Quick Start: Running a Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2
Preparing to Run a Pre-programmed Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Power up the System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Home Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-4
Setup the Tray Feeder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-6
Setup the Taper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-8
Select Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-9
Setup the Pick Head . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10
Setup Vision. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
Run the Job . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-12
Chapter 7: Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1
Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Activating an Emergency Stop. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
Clearing an Emergency Stop . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2
System Alarm Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
Error Message Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-18
Adjusting Nozzle Vacuum Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-20
Tips on Part Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-21
Sensor Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24
Adjusting the Low Cover Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24
Adjusting the Tape Jam Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-24
Adjusting Heat Seal Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-25
Heat Seal Shoe Temperature. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-25
Seal Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-26
Sealer Dwell Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-26
Adjusting PSA Seal Quality . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27
Materials Used. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27
Seal Roller Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-27

Table of Contents D292106.3c.fm
Table of Contents (continued)
Chapter 8: Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1
Safe Maintenance Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
Routine Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3
General Maintenance Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
Air Pressure Regulator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-4
Pick Head Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Nozzle Tip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Vacuum Levels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Replace the Vacuum Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5
Check Actuator Belt Tension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-7
Taper Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
Heat Sealer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
Loading Track. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
PSA Sealer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10
Cover Tape Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-11
Appendix A: Sensors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1
Keyence FS-V21/FS-V22 Sensor Amplifiers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
SMC ZSE30 Vacuum Sensor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-4
Exploded Views
Spare Parts List
Customer Service Contact Sheet
Document List
Warranty