vacuubrand PC 510 select User manual

Technology for vacuum systems
CHEMISTRY PUMPING UNIT SERIES
PC 510 select
PC 511 select
PC 520 select
PC 610 select
PC 611 select
PC 620 select
Instructions for use
Original instructions EN-US 20901101

Original instructions
Retain for future use!
This manual is only to be used and distributed in its complete and original form. It is strictly the user's responsibility to
carefully check the validity of this manual with respect to the product.
Thank you for purchasing this product from VACUUBRANDGMBH+COKG. You have chosen a modern and techni-
cally high quality product.
Manufacturer:
VACUUBRANDGMBH+CO KG
Alfred‑Zippe‑Str.4
97877Wertheim
GERMANY
Phone:
Switch-
board:
[phone]
Sales: [phone]
Service: [phone]
Fax: [phone]
Email: [email protected]
Web: www.vacuubrand.com
Imprint
2 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720

20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 3
TABLE OF CONTENTS
1 About this document 5
1.1 User information............................................................. 5
1.2 Manual structure ............................................................ 6
1.3 Display conventions ....................................................... 7
1.4 Symbols and icons......................................................... 8
1.5 Instructions..................................................................... 9
1.6 Abbreviations .................................................................10
1.7 Term definitions..............................................................11
2 Safety information 13
2.1 Usage.............................................................................13
2.1.1 Intended use..........................................................13
2.1.2 Improper use..........................................................14
2.1.3 Foreseeable misuse ..............................................14
2.2 Obligations .....................................................................15
2.3 Target group description ................................................16
2.4 General safety information.............................................17
2.5 Protective clothing..........................................................17
2.6 Safety precautions .........................................................17
2.7 Laboratory and working materials..................................18
2.8 Possible sources of danger............................................19
2.9 Motor protection .............................................................21
2.10 ATEX equipment category .............................................22
2.11 Disposal .........................................................................23
3 Product description 24
3.1 Schematic design of pumping unit series ......................24
3.2 Chemistry pumping unit series.......................................26
3.3 Condensers and chillers ................................................27
3.3.1 Separator/condenser at the inlet ...........................27
3.3.2 Condenser at the outlet .........................................27
3.4 Sample application.........................................................28
4 Installation and connection 30
4.1 Transport........................................................................30
4.2 Installation......................................................................31
4.3 Connection.....................................................................33
4.3.1 Vacuum connection (IN) ........................................33
4.3.2 Exhaust gas connection (EX) ................................35
4.3.3 Coolant connection at the condenser ....................36

4 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
4.3.4 Venting connection ................................................37
4.3.5 Gas ballast (GB) ....................................................39
4.4 Electrical connection ......................................................40
5 Commissioning (operation) 42
5.1 Switch on........................................................................42
5.2 Operation .......................................................................43
5.2.1 User interface ........................................................43
5.2.2 User interface PC520 or PC620 ..........................44
5.2.3 Operation...............................................................48
5.2.4 Operation with gas ballast .....................................49
5.3 Shutdown (switch off).....................................................50
5.4 Storage...........................................................................51
6 Troubleshooting 52
6.1 Technical support...........................................................52
6.2 Error – Cause – Remedy ...............................................52
7 Cleaning and maintenance 55
7.1 Information on service work ...........................................56
7.2 Cleaning.........................................................................58
7.2.1 Housing surface.....................................................58
7.2.2 Empty the glass flask.............................................58
7.2.3 Clean or replace PTFE hoses................................59
7.3 Vacuum pump maintenance ..........................................59
7.3.1 Maintenance items.................................................59
7.3.2 Change the diaphragms and valves ......................61
7.3.3 Replace the device fuse ........................................72
8 Appendix 73
8.1 Technical data................................................................73
8.2 Wetted materials ............................................................76
8.3 Rating plate....................................................................77
8.4 Ordering information ......................................................78
8.5 Service information ........................................................80
8.6 EU Declaration of Conformity.........................................81
Index 82

About this document
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 5
1 About this document
This Instruction manual is part of the product you have pur-
chased.
This manual, in conjunction with the VACUU·SELECT® manual,
applies to all versions of the pumping unit and is intended in par-
ticular for laboratory staff.
1.1 User information
Safety
Instructions for use
and safety
nRead this Instruction manual thoroughly before using the
product.
nKeep this Instruction manual in a readily accessible location.
nCorrect use of the product is essential for safe operation.
Comply with all safety information provided!
nIn addition to the information in this Instruction manual, ad-
here to the health and safety regulations applicable in the
country of use.
General
General information nIf passing the product on to a third party, also give them this
Instruction manual.
nThe illustrations in this manual are only intended to facilitate
comprehension.
nWe reserve the right to make technical changes in the
course of continuous product improvement.
nTo improve readability, the general term Pumping unit is
used as an equivalent to and instead of the product name
PC5xxselectchemistry pumping unit.
Copyright
Copyright ©The content of this Instruction manual is protected by copyright.
Only copies for internal use are allowed, e.g., for professional
training. ©VACUUBRANDGMBH+COKG

About this document
6 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
Contact
Contact us nIf your Instruction manual is incomplete, you can request a
replacement. Alternatively, you can use our download portal:
www.vacuubrand.com
nYou are welcome to contact us at any time in writing or by
telephone if you would like more information, have questions
about our products or wish to share feedback with us.
nWhen contacting our Service Department, please have the
serial number and product type at hand -> see the rating
plate on the product.
1.2 Manual structure
Breakdown of in-
structions
The manual has a modular structure with separate individual in-
struction modules for the pumping unit, controller, and any ac-
cessories.
Instruction modules
Pumping unit series
and modular manu-
als
Description 1Safety information for vacuum equipment
2Description: Vacuum controller — control and operation
3Description: Pumping unit – connection, operation, maintenance, me-
chanics
4Optional description: Accessories

About this document
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 7
1.3 Display conventions
Warning levels
Display of warning
levels DANGER
Warns of an imminent hazard.
Disregarding the situation could result in extremely seri-
ous injury or death.
ØTake appropriate action to avoid dangerous situa-
tions!
WARNING
Warns of a potentially hazardous situation.
Disregarding the situation could result in serious injury
or death.
ØTake appropriate action to avoid dangerous situa-
tions!
CAUTION
Indicates a potentially hazardous situation.
Disregarding the situation could result in minor injury or
damage to property.
ØTake appropriate action to avoid dangerous situa-
tions!
NOTICE
Indicates a potentially harmful situation.
Disregarding the situation could result in damage to property.
Additional notes
Display of informa-
tion and tips General information about:
ðTips and tricks
ðHelpful functions or actions

About this document
8 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
1.4 Symbols and icons
This manual uses symbols and icons. Safety symbols indicate
specific risks associated with handling the product. Symbols and
icons are designed to help you identify risks more easily.
Safety symbols
Explanation
of safety symbols General danger sign. Danger: electricity.
Danger: hot surface. Danger: potentially explosive
material.
Electrostatically sensitive
components ESD.
General, mandatory sign. Disconnect power plug.
Additional symbols and icons
Additional symbols Positive example – Do this!
Result– OK
Negative example –
Don't do this!
Refers to content in this In-
struction manual.
Refers to content of addi-
tional documents.
Ensure sufficient air circula-
tion.
Electric/electronic devices and batteries must not be dis-
posed of in the domestic waste at the end of their service
life.
Flow arrow, inlet – vacuum connection
Flow arrow, outlet – -exhaust gas

About this document
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 9
1.5 Instructions
Instruction (single step)
Instructions ðPerform the step described.
RResult of action
Instruction (multiple steps)
1. First step
2. Next step
RResult of action
Carry out instructions requiring multiple steps in the order de-
scribed.
Instruction (graphic description)
->Example
Schematic diagram
operating steps
shown in pictures
1. First step. 2. Next step.
RIntermediate result or
result of step

About this document
10 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
1.6 Abbreviations
Abbreviations used >/ not greater than
abs. Absolute
AK Separator flask
ATM Atmospheric pressure (bar graph, program)
di Interior diameter
DN Nominal diameter
EK Vapor condenser
EKP Peltronic® or EK¬ Peltronic® vapor condenser
EX 1Outlet (exhaust, exit), exhaust gas connection
ATEX equipment labeling
FKM Fluoroelastomer
--- ---
GB Gas ballast
--- ---
--- Size
IK Inlet condenser
IN1Inlet, vacuum connection
KF Small flange
max. Maximum value
min. Minimum value
withoutEK Without vapor condenser
PA Polyamide
PBT Polybutylene terephthalate
PC… Chemistry pumping unit with type identification number
PE Polyethylene
RMA no. Return Merchandise Authorization number
--- ---
SW Wrench size (tool)
TE Dry ice condenser
Resp. Responsible
e.g. For example
1 Labeling on vacuum pump or component, see also product specific abbreviations un-
der: g Chemistry pumping unit series onpage26

About this document
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 11
1.7 Term definitions
Product specific
terms Separator flask Glass flask/separator mounted at the inlet or outlet.
Vapor condenser
2
Cooling condenser with receiving flask mounted at
the outlet (pressure side).
Fine vacuum Pressure measuring range in vacuum technology,
from: 1mbar–0.001mbar (0.75Torr–0.00075Torr)
Rough vacuum Pressure measuring range in vacuum technology,
from: atmospheric pressure–1mbar (atmospheric
pressure–0.75Torr)
Inlet condenser2Cooling condenser with receiving flask mounted at
the inlet (vacuum side).
PC5xxselect
PC6xxselect
Vacuum pumping unit with valves for manual and/or
electronic vacuum control with VACUU·SELECT®
controller and VACUU·SELECT® sensor.
PC510 / PC610 Electronically controlled operation of a process with a
vacuum pump.
1xvacuum connection:
=1xelectronic valve
PC511 / PC611 Electronically controlled operation of a process with a
vacuum pump.
2xvacuum connection:
=1xmanual flow control valve
=1xelectronic valve
PC520 / PC620 Electronically controlled operation of a process with a
vacuum pump.
2xvacuum connection:
=1xelectronic valve – processA
=1xelectronic valve – processB
Peltronic®Electronic chiller with Peltier elements mounted at the
outlet (pressure side); condenses solvent vapors
without external coolant.
Dry ice con-
denser2
Cooling condenser mounted at the outlet (pressure
side) with receiving flask and dry ice as coolant.
VACUU·BUS®Bus system from VACUUBRAND for communication
of peripheral devices with VACUU·BUS®-enabled
gauges and controllers.
VACUU·BUS® ad-
dress
Address which enables the VACUU·BUS® client to be
unambiguously assigned within the bus system,
e.g.,for connecting multiple sensors with the same
measuring range.
VACUU·BUS®
client
Peripheral device or component with VACUU·BUS®
port which is integrated in the bus system, e.g.,sen-
sors, valves, level indicators, etc.
2 only suitable for vapor condensation.

About this document
12 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
VACUU·BUS®
connector
4-pin round connector for the bus system from VACU-
UBRAND.
VACUU·BUS®
configuration
Assigning a different VACUU·BUS® address to a
VACUU·BUS® component using a gauge or con-
troller.
VACUU·SELECT®Vacuum controller, controller with touchscreen; con-
sisting of operating panel and vacuum sensor.
VACUU·SELECT®
sensor
Vacuum sensor with integral venting valve.
VARIO® drive Speed control for vacuum pump; the motor runs only
as fast as necessary to meet demand.

Safety information
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 13
2 Safety information
The information in this chapter must be observed by everyone
who works with the product described here.
The safety information applies to the entire life cycle of the
equipment.
2.1 Usage
Only use the product if it is in perfect working condition.
2.1.1 Intended use
Intended use A chemistry pumping unit of product series PC 5xx/6xx select is
a vacuum system consisting of a vacuum pump, controller, vac-
uum sensor and separator for generating and controlling a
rough vacuum in designated systems.
A chemistry pumping unit of type PC520select or PC620se-
lect is also designed for parallel operation of two applications
with electronic control.
Attached chillers (vapor condenser, inlet condenser, dry ice
chiller, Peltronic® vapor condenser), including separators and
flasks, are exclusively intended for vapor condensation.
Examples of use: Evacuating distillation equipment, rotary evap-
oration, systems with VACUU·LAN local area vacuum network,
vacuum drying.
The vacuum system may only be used indoors in a dry, non-ex-
plosive atmosphere.
Intended use also includes:
nobserving the information in the document Safety informa-
tion forvacuum equipment,
nobserving the manual,
nobserving the manual of connected components,
nobserving the inspection and maintenance intervals and hav-
ing maintenance performed by appropriately qualified per-
sonnel,
nusing only approved accessories or spare parts.
Any other use is considered improper use.

Safety information
14 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
2.1.2 Improper use
Improper use Incorrect use or any application which does not correspond to
the technical data may result in injury or damage to property.
Improper use includes:
nusing the product contrary to its intended use,
noperation under inadmissible environmental and operating
conditions,
noperation despite obvious errors or defective safety devices,
nunauthorized extensions or conversions, in particular when
these impair safety,
nusage despite incomplete assembly,
noperation with sharp-edged objects,
npulling plug-in connections on the cable out of the socket,
naspirating, conveying, or compressing solids or fluids.
2.1.3 Foreseeable misuse
Misuse In addition to improper use, there are types of use which are
prohibited when handling the device.
Prohibited types of use include, in particular:
nuse on humans or animals,
ninstallation and operation in potentially explosive atmos-
pheres,
nuse in mines or underground,
nusing the product to generate pressure,
nfully exposing vacuum equipment to the vacuum,
nimmersing vacuum equipment in liquids, or exposing it to
water spray or steam jets,
npumping oxidizing and pyrophoric substances, liquids or
solids,
npumping hot, unstable, or explosive media,
npumping substances which may react explosively under im-
pact and/or elevated temperature without an air supply.
NOTICE!No foreign bodies, hot gases or flames from the appli-
cation must be allowed to enter the equipment.

Safety information
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 15
2.2 Obligations
Operator obligations
Operator obliga-
tions
The owner defines the responsibilities and ensures that only
trained personnel or specialists work on the vacuum system.
This applies in particular to connection, installation and mainte-
nance work and troubleshooting.
Users in the areas of competence set out in the g Target
group description on page 16 must possess the relevant
qualifications for the activities listed. In particular work on electri-
cal equipment must be performed only by qualified electricians.
Personnel obligations
Personnel obliga-
tions
In the case of activities which require protective clothing, per-
sonal protective equipment as specified by the operator is to be
worn.
If the vacuum system is not in proper working order, it must be
prevented from being accidentally switched back on.
ðAlways be conscious of safety and work in a safe manner.
ðObserve instructions issued by the operator, and national
regulations on accident prevention and industrial safety.
The way individuals act can help to prevent accidents at
work.

Safety information
16 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
2.3 Target group description
Target groups The manual must be read and observed by every person who is
tasked with the activities described below.
Personnel qualification
Qualification de-
scription Operator Laboratory staff, such as chemists, laboratory techni-
cians
Specialist Person with professional qualification in mechanics,
electrical equipment or laboratory devices
Responsible
specialist
Specialist with additional specialist, departmental or
area responsibility
Responsibility matrix
Responsibility ma-
trix Activity Operator Specialist Responsible
specialist
Installation x x x
Commissioning x x x
Network integration x
Operation x x x
Error report x x x
Remedy (x) x x
Maintenance x x
Repair3x x
Repair order x
Cleaning, simple x x x
Empty the separator x x x
Shutdown x x x
Decontamination4x x
3 see also Homepage: VACUUBRAND > Support > Instructions for repair
4 Alternatively, arrange for decontamination by a qualified service provider.

Safety information
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 17
2.4 General safety information
Quality standards
and safety
Products from VACUUBRANDGMBH+CO KG are subject to
stringent quality testing with regard to safety and operation.
Each product undergoes a comprehensive test program prior to
delivery.
Observe the instructions for all actions as specified in this man-
ual.
2.5 Protective clothing
No special protective clothing is required to operate the vacuum
pump. Observe instructions issued by the operator for your
workplace.
During cleaning, maintenance and repair work, we recommend
wearing chemical-resistant protective gloves, protective clothing
and protective goggles.
ðWhen handling chemicals, wear your personal protective
equipment.
2.6 Safety precautions
Safety precautions ðUse your vacuum equipment only if you have understood its
function and this manual.
ðReplace defective parts immediately, e.g., a broken power
cord, faulty hoses or faulty flasks.
ðUse only original accessories and components which are
designed for the vacuum technology, such as a vacuum
hose, separator, vacuum valve, etc.
ðWhen handling contaminated parts, follow the relevant reg-
ulations and protective measures; this also applies to equip-
ment sent in for repair.
NOTICE! Prior to returning any product to our Service Depart-
ment for repair, contamination from hazardous substances
needs to be excluded. Therefore, send us the carefully com-
pleted and signed Health and Safety Clearance certificate be-
fore sending your product for repair.

Safety information
18 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
2.7 Laboratory and working materials
DANGER
Hazardous substances could be discharged at
the outlet.
During aspiration, hazardous, toxic substances at the
outlet can get into the ambient air.
ØObserve the relevant safety regulations for safe han-
dling of hazardous substances.
ØPlease note that residual process media may pose a
danger to people and the environment.
ØInstall and use suitable separators, filters or extrac-
tion devices.
Hazards due to different substances
Pumping different
substances
Pumping different substances or media can cause the sub-
stances to react with one another.
Working materials which get into the vacuum pump with the gas
flow can damage the vacuum pump. Hazardous substances can
be deposited in the vacuum pump.
Possible protective measures
Protective mea-
sures, depending
on application
ðPurge the vacuum pump with inert gas or air before chang-
ing the medium to be pumped.
ðUse inert gas to dilute critical mixtures.
ðPrevent the release of hazardous, toxic, explosive, corro-
sive fluids, gases or vapors or those that are harmful to
health or the environment, for example, through suitable
laboratory facilities with a fume hood and ventilation control.
ðProtect the inside of the vacuum pump from deposits or
moisture, e. g, through the provision of a gas ballast.
ðBe aware of interactions and possible chemical reactions of
the pumped media.
ðCheck the compatibility of the pumped substances with the
wetted materials of the pumping unit.
ðContact us if you have concerns about using your vacuum
pump with certain working materials or media.

Safety information
20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720 19
Prevent foreign bodies inside the pump
Observe vacuum
pump design
Particles, liquids and dust must not get inside the vacuum pump.
ðDo not pump any substances which could form deposits in-
side the vacuum pump.
ðInstall suitable separators and/or filters upstream of the in-
let. Suitable filters are chemical-resistant, clog-proof and
have a reliable flow rate, forexample.
ðReplace porous vacuum hoses without delay.
2.8 Possible sources of danger
Take mechanical stability into account
Note mechanical
load capacity
The high compression ratio of the pump may result in a higher
pressure at the outlet than the mechanical stability of the system
allows.
ðAlways ensure that the outlet line is clear and non-pressur-
ized. The outlet must not be blocked to ensure that gases
can exit freely.
ðPrevent uncontrolled overpressure, e. g, due to a locked or
blocked piping system, condensate or clogged outlet line.
ðAt the gas connections, the connections for the inlet IN and
outlet EX must not be mixed up.
ðBe aware of the max.pressures at the inlet and outlet of the
pump as well as the max. admissible differential pressure
between the inlet and outlet, according to the technical
data.
ðThe system to be evacuated as well as all hose connections
must be mechanically stable.
ðFix coolant hoses to the hose nozzles such that they cannot
inadvertently become loose.
Prevent condensate return
Prevent backup in
the outlet line
Condensate can damage the pump head. Condensate must not
flow back into the outlet and pump head through the hose line.
Liquid must not accumulate inside the exhaust gas hose.
ðAvoid condensate return by using a separator. Condensate
must not enter the inside of the housing via the hose lines.
ðPreferably route the exhaust gas hose with a fall from the
outlet, i.e.,running downward so that no backup can form.

Safety information
20 20901101_EN-US_PC5xx_6xx select Serie_V1.4_100720
ðIncorrect measurements due to a blocked vacuum line, e.g.,
condensate in the vacuum line, can distort the measure-
ments taken by the vacuum sensor.
ðAvoid overpressure in the suction line (>/1060mbar
[>/795Torr]).
Hazards during venting
Observe hazards
during venting
Depending on the application, explosive mixtures can form or
other hazardous situations can arise in systems.
Hazards due to residual energy
Possible residual
energy
After the vacuum pump has been switched off and disconnected
from the power supply, there may still be dangers due to resid-
ual energy:
nThermal energy: motor waste heat, hot surface, compres-
sion heat.
nElectrical energy: the installed capacitors have a discharge
time of up to 3minutes.
Before any action:
ðAllow the vacuum pump to cool down.
ðWait until the capacitors have discharged.
Hazards due to hot surfaces or overheating
Surface tempera-
tures
The surface of vacuum pumps can reach temperatures >70°C
during operation, in particular when pumping out heated media.
ðAvoid direct contact with the surface.
ðUse protection against accidental contact if the surface tem-
perature is regularly elevated.
ðAllow the vacuum pump to cool down before performing
maintenance work.
Overheating The vacuum pump can be damaged due to overheating. Possi-
ble causes include insufficient air supply to the fan and/or failure
to maintain minimum distances.
ðWhen installing the device, ensure that there is a minimum
distance of 5cm between the fan and adjacent parts (such
as the housing, walls, etc.).
ðAlways ensure a sufficient air supply; if applicable, provide
external forced ventilation.