Vaisala CAB100 User manual

M212242EN-B
Installation Guide
CMS Industrial Cabinet
CAB100

PUBLISHED BY
Vaisala Oyj
Vanha Nurmijärventie 21, FI-01670 Vantaa, Finland
P.O. Box 26, FI-00421 Helsinki, Finland
[phone]
Visit our Internet pages at www.vaisala.com.
© Vaisala 2020
No part of this document may be reproduced,
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translated portions of multilingual documents are
based on the original English versions. In
ambiguous cases, the English versions are
applicable, not the translations.
The contents of this document are subject to
change without prior notice.
Local rules and regulations may vary and they
shall take precedence over the information
contained in this document. Vaisala makes no
representations on this document’s compliance
with the local rules and regulations applicable at
any given time, and hereby disclaims any and all
responsibilities related thereto.
This document does not create any legally
binding obligations for Vaisala towards customers
or end users. All legally binding obligations and
agreements are included exclusively in the
applicable supply contract or the General
Conditions of Sale and General Conditions of
Service of Vaisala.
This product contains software developed by
Vaisala or third parties. Use of the software is
governed by license terms and conditions
included in the applicable supply contract or, in
the absence of separate license terms and
conditions, by the General License Conditions of
Vaisala Group.

Table of contents
1. About this document.......................................................................................5
1.1 Version information.............................................................................................5
1.2 Related manuals.................................................................................................. 5
1.3 Documentation conventions..............................................................................6
1.4 Trademarks........................................................................................................... 7
2. Product overview.............................................................................................. 8
2.1 Overview of Vaisala CMS Industrial Cabinet CAB100..................................... 8
2.2 Basic features and options................................................................................. 9
2.2.1 CAB100A models........................................................................................ 10
2.2.2 CAB100B models.........................................................................................10
2.3 Physical structure and components..................................................................11
2.3.1 Enclosures.................................................................................................... 14
2.4 Regulatory compliances....................................................................................15
3. Installing the enclosure................................................................................. 16
3.1 Installing CAB100A with mounting frame...................................................... 16
3.2 Installing CAB100B with mounting frame.......................................................19
3.3 Enclosure flanges.............................................................................................. 23
3.3.1 Leading cables through rubber flange.................................................... 24
3.3.2 Leading cables through stainless steel flange........................................ 25
4. Electrical installation..................................................................................... 27
4.1 Installation safety.............................................................................................. 27
4.1.1 ESD protection............................................................................................28
4.2 Connecting AC (mains) power........................................................................ 28
4.3 Connecting power over Ethernet to CAB100A..............................................32
5. Adding devices to CAB100A..................................................................... 33
5.1 Expanding PDT101 transmitter installation in CAB100A.............................. 33
5.2 Expanding safety barrier installation in CAB100A....................................... 36
5.3 Expanding galvanic isolator installation in CAB100A.................................. 39
6. Adding devices to CAB100B......................................................................42
6.1 Adding PDT101 transmitters as new modules to CAB100B......................... 42
6.2 Expanding PDT101 transmitter installation in CAB100B.............................. 48
6.3 Adding analog input channels to CAB100B.................................................. 54
6.3.1 Analog input channel wiring of loop-powered measurement
devices.........................................................................................................60
6.4 Adding safety barriers as new modules to CAB100B...................................63
6.5 Expanding safety barrier installation in CAB100B.........................................71
6.6 Adding galvanic isolators as new modules to CAB100B..............................78
6.7 Expanding galvanic isolator installation in CAB100B.................................. 86
6.8 Installing serial port server and Ethernet switch...........................................93
7. Replacing devices...........................................................................................98
7.1 Replacing PDT101 transmitters in CAB100A and CAB100B.........................98
7.2 Replacing DL4000 data loggers in CAB100A and CAB100B....................102
8. Maintenance.................................................................................................... 107
8.1 PDT101 calibration........................................................................................... 107
8.2 PDT101 adjustment.......................................................................................... 107
8.3 Cleaning............................................................................................................108
Table of contents
1

9. Technical data................................................................................................ 109
9.1 CAB100 specifications....................................................................................109
9.1.1 Enclosure dimensions................................................................................. 111
9.2 Component specifications...............................................................................112
9.2.1 Vaisala Dierential Pressure Transmitter PDT101 specifications.......... 112
9.2.2 Vaisala DL4000 Universal Data Logger specifications......................... 114
9.2.3 Vaisala vNet PoE Data Logger Interface specifications........................ 116
9.2.4 Third-party component specifications.................................................... 117
9.3 Spare parts and accessories............................................................................119
Appendix A: Wiring diagrams..................................................................... 121
A.1 CAB100A wiring diagrams.............................................................................. 121
A.2 CAB100B wiring diagrams............................................................................. 126
Appendix B: Layout diagrams.................................................................... 130
B.1 CAB100A layout diagrams............................................................................. 130
B.2 CAB100B layout diagrams..............................................................................135
Appendix C: Removing and recycling data logger battery..................141
Warranty........................................................................................................... 143
Technical support........................................................................................... 143
Recycling.......................................................................................................... 143
CAB100 Installation Guide M212242EN-B
2

List of figures
Figure 1 Cabinet models CAB100A (small) and CAB100B (large)........................ 8
Figure 2 Main components inside CAB100A, PDT101 model with
serial port server and 24 VDC power supply.............................................. 11
Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE......12
Figure 4 Main components inside CAB100B, mixed model with
PDT101s, analog input channels, and safety barriers............................... 13
Figure 5 CAB100A enclosure dimensions................................................................... 14
Figure 6 CAB100B enclosure dimensions....................................................................14
Figure 7 CAB100A wall installation accessories........................................................ 17
Figure 8 CAB100B wall installation accessories.........................................................21
Figure 9 Stainless steel flange........................................................................................25
Figure 10 CAB100A enclosure dimensions...................................................................111
Figure 11 CAB100B enclosure dimensions.................................................................. 112
Figure 12 Wiring diagram for CAB100A PDT101 voltage model with
serial port server and 24 VDC power supply............................................121
Figure 13 Wiring diagram for CAB100A PDT101 voltage model with
vNet PoE............................................................................................................ 122
Figure 14 Wiring diagram for CAB100A analog channel model with
serial port server and 24 VDC power supply...........................................123
Figure 15 Wiring diagram for CAB100A safety barrier model with
serial port server and 24 VDC power supply...........................................124
Figure 16 Wiring diagram for CAB100A galvanic isolator model with
serial port server and 24 VDC power supply...........................................125
Figure 17 Wiring diagram for CAB100B PDT101 model...........................................126
Figure 18 Wiring diagram for CAB100B analog channel model with
loop-powered measurement devices........................................................ 127
Figure 19 Wiring diagram for CAB100B safety barrier model...............................128
Figure 20 Wiring diagram for CAB100B galvanic isolator model.........................129
Figure 21 Main components inside CAB100A, PDT101 model with
serial port server and 24 VDC power supply...........................................130
Figure 22 Main components inside CAB100A, PDT101 model with vNet PoE.... 131
Figure 23 Main components inside CAB100A, analog channel model
with serial port server and 24 VDC power supply..................................132
Figure 24 Main components inside CAB100A, safety barrier model
with serial port server and 24 VDC power supply..................................133
Figure 25 Main components inside CAB100A, galvanic isolator
model with serial port server and 24 VDC power supply.................... 134
Figure 26 Main components inside CAB100B, mixed model with
PDT101s, analog input channels, and safety barriers.............................135
Figure 27 Main components inside CAB100B, PDT101 model................................136
Figure 28 Main components inside CAB100B, analog channel model................ 137
Figure 29 Main components inside CAB100B, mixed model with
PDT101s and safety barriers..........................................................................138
Figure 30 Main components inside CAB100B, safety barrier model................... 139
Figure 31 Main components inside CAB100B, galvanic isolator model............. 140
List of figures
3

List of tables
Table 1 Document versions (English).............................................................................5
Table 2 Related manuals.................................................................................................... 5
Table 3 CAB100 configuration options.......................................................................... 9
Table 4 Enclosure flanges and recommended use................................................... 23
Table 5 CAB100 operating environment................................................................... 109
Table 6 CAB100 powering specifications..................................................................109
Table 7 CAB100 mechanical specifications.............................................................. 109
Table 8 CAB100 environmental compliance..............................................................110
Table 9 CAB100 EMC compliance..................................................................................111
Table 10 PDT101 measurement performance...............................................................112
Table 11 PDT101 operating environment.......................................................................113
Table 12 PDT101 inputs and outputs...............................................................................113
Table 13 PDT101 mechanical specifications................................................................. 114
Table 14 DL4000 general specifications...................................................................... 114
Table 15 DL4000 memory specifications.....................................................................115
Table 16 DL4000 recording span................................................................................... 115
Table 17 DL4000 current loop and voltage inputs....................................................115
Table 18 vNet operating environment...........................................................................116
Table 19 vNet inputs and outputs...................................................................................116
Table 20 vNet mechanical specifications......................................................................117
Table 21 vNet general specifications............................................................................. 117
Table 22 Power supply module product information................................................ 117
Table 23 Circuit breaker product information............................................................. 118
Table 24 Safety barrier product information............................................................... 118
Table 25 Galvanic isolator product information..........................................................118
Table 26 Serial port server product information.........................................................118
Table 27 Ethernet switch product information........................................................... 118
Table 28 CAB100 spare parts and accessories............................................................119
CAB100 Installation Guide M212242EN-B
4

1. About this document
1.1 Version information
This document provides installation instructions and product specifications for Vaisala CMS
Industrial Cabinet CAB100.
Table 1 Document versions (English)
Document code Date Description
M212242EN-B June 2020 New chapters in this revision:
•All chapters describing the small cabinet model CAB100A
•Enclosure flanges (page 23)
Updated chapters:
•Installation safety (page 27)
•Installing serial port server and Ethernet switch (page 93)
•Spare parts and accessories (page 119)
M212242EN-A October 2019 First version.
1.2 Related manuals
Table 2 Related manuals
Document code Name
M212262EN Vaisala CMS Industrial Cabinet CAB100 Assembling Analog Channel Terminal Block
Technical Note
M212294EN Vaisala CMS Industrial Cabinet CAB100 Wiring Diagrams Technical Reference
M212284EN Vaisala CMS Industrial Cabinet CAB100 Quick Guide
M211284EN Vaisala Dierential Pressure Transmitter PDT101 Quick Guide
M211247EN Vaisala HUMICAP
â Humidity and Temperature Transmitter Series HMT120 Quick Guide
M211244EN Vaisala HUMICAP
â Humidity and Temperature Transmitter Series HMT120 User Guide
M210566EN Vaisala HUMICAP
â Humidity and Temperature Transmitter Series HMT330 User Guide
M010056EN Vaisala HUMICAP
â Humidity and Temperature Transmitter Series HMT360 User's Guide
M210483EN Vaisala Transmitter Series HMT360 Safety Guide
M211975EN Vaisala viewLinc Enterprise Server Version 5.0 User Guide
M211655EN Vaisala vNet PoE Network Interface Quick Start Guide
M211700EN Vaisala vNet PoE Network Interface User's Guide
90000687-88 DIGI PortServer
â TS Family Quick Start Guide
Chapter 1 – About this document
5

Document code Name
158962 / 900260
2300
Stahl 9001 Series Single-channel Safety Barrier Operating Instructions
S-SM-9160-06-
en-09/2015
Stahl Type 9160/9163 Transmitter Supply Unit/Isolating Repeater Safety Manual
Documentation by third-party instrument manufacturers is provided as is.
1.3 Documentation conventions
Warning alerts you to a serious hazard. If you do not read and follow
instructions carefully at this point, there is a risk of injury or even death.
WARNING!
Caution warns you of a potential hazard. If you do not read and follow
instructions carefully at this point, the product could be damaged or important data
could be lost.
CAUTION!
Note highlights important information on using the product.
Tip gives information for using the product more eciently.
Lists tools needed to perform the task.
Indicates that you need to take some notes during the task.
CAB100 Installation Guide M212242EN-B
6

1.4 Trademarks
Vaisalaâis a registered trademark of Vaisala Oyj.
HUMICAPâis a registered trademark of Vaisala Oyj.
DIGI PortServerâis a registered trademark of DIGI International Inc.
All other product or company names that may be mentioned in this publication are trade
names, trademarks, or registered trademarks of their respective owners.
Chapter 1 – About this document
7

2. Product overview
2.1 Overview of Vaisala CMS Industrial
Cabinet CAB100
Vaisala CMS Industrial Cabinet CAB100 is an instrument cabinet designed to integrate
devices for measuring humidity, temperature, dierential pressure, and other parameters.
Combined with the Vaisala viewLinc Continuous Monitoring System, CAB100 is an
integrated solution for real-time monitoring of cleanrooms and industrial applications in
multiple industries.
CAB100 is available in 2 models, CAB100A (small enclosure) and CAB100B (large enclosure).
The cabinets can be configured according to application requirements, with options for
dierential pressure transmitters, analog input channels for the connection of remote
transmitters, and safety barriers or galvanic isolators for hazardous areas, used with
intrinsically safe devices.
Figure 1 Cabinet models CAB100A (small) and CAB100B (large)
CAB100 Installation Guide M212242EN-B
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2.2 Basic features and options
Table 3 CAB100 configuration options
Property Description/Value
Cabinet size
(H × W × L)
CAB100A: 200 × 300 × 400 mm (7.87 × 11.81 × 15.75 in)
CAB100B: 200 × 500 × 600 mm (7.87 × 19.69 × 23.62 in)
Powering Power supply:
•Within cabinet: 24 VDC / 2.5 A
• To cabinet: 110 ... 240 VAC
Power over Ethernet (with loop power, without fan) 1)
Dierential pressure 1 ... 12 pcs, ±60 Pa or ±0.25 in H2O
Analog input channels 4 ... 32 channels, 4 ... 20 mA
Safety barrier 1 ... 16 pcs, 1 barrier per channel
Galvanic isolator 1 ... 12 pcs, 1 isolator per channel
Ethernet communication CAB100A: Vaisala vNet Power over Ethernet Data Logger Interface, with PoE
option via RJ45 connector
CAB100B: Up to 2 serial-to-Ethernet devices via RJ45 (DIGI PortServer TS4)
Ethernet Ethernet switch, +4 PoE IEEE 802.3af/at
Standards EN/IEC61326-1 (Basic electromagnetic environment) 2)
EN55032 Class B
IEC/UL/EN 61010-1 3)
IP66/NEMA 4 (CAB100B) / IP54 (CAB100A)
Safety listed in USA and Canada 4)
1) PoE is available for CAB100A PDT101 model only.
2) Excluding CAB100 analog input channels, which are not surge protected.
3) UL listing pending.
4) Safety listing pending.
More information
‣CAB100 specifications (page 109)
‣Component specifications (page 112)
‣Spare parts and accessories (page 119)
Chapter 2 – Product overview
9

2.2.1 CAB100A models
CAB100A is available in 4 pre-configured models. There are 2 communication interface
options for CAB100A: serial port server (for all models) or the Vaisala vNet PoE data logger
interface (option for PDT101 model only).
CAB100A model Maximum number of measurement devices per model
PDT101 model 4 PDT101 transmitters
Analog channel model 4 analog input channels
Safety barrier model 4 safety barriers
Galvanic isolator model 4 galvanic isolators
More information
‣CAB100A layout diagrams (page 130)
2.2.2 CAB100B models
CAB100B is available in 4 pre-configured models. The communication interface in all
CAB100B models is a multiport serial port server.
CAB100B model Maximum number of measurement devices per model
PDT101 model 16 PDT101 transmitters
Analog channel model 32 analog input channels
Safety barrier model 16 safety barriers
Galvanic isolator model 12 galvanic isolators
In addition to the above, mixed CAB100B models are available, with limitations. Contact
your Vaisala sales representative for details. For an example configuration, see Figure 4
(page 13).
More information
‣CAB100B layout diagrams (page 135)
CAB100 Installation Guide M212242EN-B
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2.3 Physical structure and components
1
5
6
4
7
8
3
910
2
Figure 2 Main components inside CAB100A, PDT101 model with serial port server and 24 VDC
power supply
1Mounting clamp for DL4000 data logger
2DL4000 data logger
3PDT101 transmitters (4 pcs)
4Cover plate
524 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
6110 … 240 VAC mains input and grounding point (under cover plate)
7Circuit breaker and power supply module
8Grounding terminal block
9Serial port server
10 Mounting clamp for serial port server
Chapter 2 – Product overview
11

1
3
2
5
4
Figure 3 Main components inside CAB100A, PDT101 model with vNet PoE
1PDT101 transmitters (4 pcs)
2vNet PoE data logger interface
3DL4000 data logger
4Protective label. Remove before installation.
5Grounding terminal block
CAB100 Installation Guide M212242EN-B
12

5
6
1
7
9
10
12
16
4
8
2
3
14
11
13
15
Figure 4 Main components inside CAB100B, mixed model with PDT101s, analog input channels,
and safety barriers
1Cable duct for intrinsically safe connections
2Safety barriers (8 pcs)
3Terminal block for analog input channels
4Holders for tubing (3 pcs)
5PDT101 transmitters (4 pcs)
6DL4000 data loggers (6 pcs)
7Serial port servers (2 pcs)
8Ethernet switch
924 VDC power block
10 24 VDC fuses T2.5A, 5 × 20 mm (2 pcs)
11 Cover plate
12 Circuit breaker and power supply module
13 110 … 240 VAC mains input (under cover plate)
14 Cable strain relief
15 Grounding terminal block
16 Partition plate separating intrinsically safe and non-intrinsically safe connections
Chapter 2 – Product overview
13

For more layout diagrams of CAB100 configuration options, see CAB100A layout
diagrams (page 130) and CAB100B layout diagrams (page 135).
2.3.1 Enclosures
400 [15.74]
207.6 [8.17]
202.1 [7.96]
300 [11.81]
418 [16.5]
mm
[in]
Figure 5 CAB100A enclosure dimensions
600 [23.62]
500 [19.69]
206 [8.11]
618 [24.33]
mm
[in]
Figure 6 CAB100B enclosure dimensions
The CAB100A enclosure is made of aluminium, and has IP54 rating. The CAB100B enclosure
is made of stainless steel, and has IP66/NEMA 4 rating. 1)
1) The IP ratings apply only when using the factory-installed top and bottom flanges in the enclosures.
CAB100 Installation Guide M212242EN-B
14

There are flanges for cable lead-through on the top and bottom of the enclosures. The top
flange of both small and large cabinet is made of rubber. Stainless steel and rubber flange
models are available to order for the bottom of the cabinet.
The enclosures come with a mounting frame for easy installation.
More information
‣Installing CAB100A with mounting frame (page 16)
‣Installing CAB100B with mounting frame (page 19)
‣Enclosure flanges (page 23)
‣CAB100 specifications (page 109)
2.4 Regulatory compliances
This product complies with the following electromagnetic compatibility and safety
standards:
• EN/IEC 61326‑1: Basic electromagnetic environment.2) EN 55032 Class B.
• EN/UL/IEC 61010‑1: Safety requirements for electrical equipment for measurement,
control, and laboratory Use – Part 1: General requirements.
800226
2) Excluding CAB100 analog input channels, which are not surge protected.
Chapter 2 – Product overview
15

3. Installing the enclosure
3.1 Installing CAB100A with mounting
frame
• 4‑mm Allen key
• 10-mm wrench
• Drill and 8-mm drill bits for making the installation holes
• Spirit level
For safety reasons, do not carry out installations alone. Safe installation
requires at least 2 people.
CAUTION!
CAB100 analog input channels are not surge protected. Therefore, note the
following:
• The analog input channel wiring must not exceed 30 meters.
• The wiring must not come from outside the building where CAB100 is installed.
If CAB100 cannot be installed in an environment that meets the above criteria, use a
suitable surge protection device that has been installed following local regulations.
CAUTION!
Do not drill holes in the backplate or the enclosure. Drill shavings may
damage the equipment inside the cabinet.
CAUTION!
CAB100 is shipped with a mounting frame and installation accessories for indoor wall
installation. If the screws delivered with the mounting frame are not suitable for the wall
material in the installation location, use any appropriate screws to attach the frame.
CAB100 Installation Guide M212242EN-B
16

4
1
3
2
200 [7.9]
300 [12]
Ø 8 [0.31]
mm
[in]
Figure 7 CAB100A wall installation accessories
1Hole for wall plug (4 pcs)
2Mounting slot (2 pcs)
3Wall plug (4 pcs)
4Hex wood screw M6×40 DIN571 A2 (4 pcs)
1. Drill holes into the wall. Use the mounting frame as a guide.
2. Place the wall plugs into the drilled holes.
Chapter 3 – Installing the enclosure
17

3. Attach the mounting frame to the wall with screws.
4. Lift the enclosure into place.
Hang the enclosure onto the frame by sliding the mounting studs on the back of the
enclosure into the mounting slots of the frame.
CAB100 Installation Guide M212242EN-B
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