Valmetal V-mix 280 standard User manual

Stationary Vertical Mixer

Model : V-Mix 280 Standard March 201613C50-0165

www.valmetal.com

Operator's Manual

Parts List

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

2

TABLE OF CONTENTS

SERIAL NUMBER LOCATION��4

SECTION 1 - INTRODUCTION ��5

SECTION 2 - SAFETY��6

2�1 GENERAL SAFETY��7

2�2 OPERATING SAFETY��7

2�3 MAINTENANCE SAFETY��8

2�4 ELECTRICAL SAFETY��8

2�5 INSTALLATION SAFETY��8

2�6 STORAGE SAFETY��8

2�7 SAFETY DECALS��8

2�8 SIGN-OFF FORM��9

SECTION 3 - SAFETY DECAL LOCATION��10

SECTION 4 - OPERATION ��12

4�1 TO THE NEW OPERATOR OR OWNER��12

4�2 MAIN COMPONENTS OF THE MACHINE��13

4�3 BREAK-IN ��14

4�4 PRE-OPERATION CHECKLIST ��14

4�5 OPERATING ��14

4�5�1 - OPERATIONAL HINTS ��14

4�5�2 - SET-UP��14

4�5�3 - LOADING��14

4�5�4 - BIG BALES ��14

4�5�5 - LOADING SEQUENCE ��14

4�5�6 - ADJUSTMENTS��14

4�5�7 - UNLOADING��15

4�5�8 - TRACTOR OPERATING SPEED��15

4�5�9 - CUTTING KNIFES��15

SECTION 5 - SERVICE AND MAINTENANCE��16

5�1 SERVICE��16

5�1�1 - FLUIDS AND LUBRICANTS��16

5�1�2 - GREASING��16

5�1�3 - LUBRICATING ��16

5�1�4 - CHANGING PLANETARY GEARBOX OIL��17

5�1�5 - CHANGING 2 SPEED GEARBOX OIL ��18

5�2 - MAINTENANCE��19

5�3 SERVICE RECORD��20

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 3

TABLE OF CONTENTS

Parts List

Auger - 48-2716 ��22

48-2763 - Angled blade with back plate and hardware��24

48-0035 - Auger blade with back plate and hardware ��24

48-2741 - Discharge on auger��26

Tub and Frame ��28

Manual Opening Door System ��30

Electrical Opening Door System��32

Drive components��34

Rubber Extension (Option)��36

Scale Indicator (Option) ��38

Weightronic Scale��38

Digi-Star Scale��38

Planetary transmission / 45-PGA1202��40

Transmission / 45-D732 ��42

PTO Drive shaft (Weasler - Black protector)��44

PTO Transmission/Planetary - 45-PTO-35E-21-D732 ��44

Warranty��46

Annex - A��47

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

4

SERIAL NUMBER LOCATION

Always state the serial number of your Valmetal Stationary Vertical Mixer when ordering parts or requesting service or other information�

The serial number plate is located where indicated� Please mark the number in the space provided for easy reference�

MODEL :

SERIAL NUMBER :

SORTIE 170, ROUTE 20

ST-GERMAIN, DRUMMONDVILLE

QUÉBEC, CANADA, J0C 1K0

TÉL.: (819) 395-4282

MOD. SER.

FABRIQUÉ AU CANADA MADE IN CANADA

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 5

SECTION 1 - INTRODUCTION

Congratulations on your choice of a Valmetal Stationary Vertical Mixer to complement your farming operation� This equipment has been

designed and manufactured to meet the needs of a discriminating buyer for the efcient slicing and mixing required by T.M.R.

Safe, efficient and trouble free operation of your Valmetal Stationary Vertical Mixer requires that you and anyone else who will be operating

or maintaining the Machine, read and understand the Safety, Operation and Maintenance informations contained in the Operator's Manual�

Keep this manual handy for frequent reference and to pass on to new operators or owners�

Call your Valmetal Dealer or Distributor if you need assistance or information�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

6

SECTION 2 - SAFETY

SAFETY ALERT SYMBOL

This Safety Alert symbol means

ATTENTION! BECOME ALERT!

YOUR SAFETY IS INVOLVED!

The Safety Alert symbol identifies important

safety messages on this Valmetal equipment and

in this manual� When you see this Safety Alert

symbol, be alert to the possibility of personal

injury or death� Follow the instructions in

the safety message�

3 big reasons why SAFETY is so important to you ?

• Accidents Disable and Kill,

• Accidents Cost,

• Accidents Can be avoided.

Note :

The use of the signal words DANGER, WARNING and CAUTION with the safety messages� The appropriate signal word for each message has been selected using the

following guide-lines:

DANGER

CAUTION

WARNING

An immediate and specific hazard which

WILL result in severe personal injury or

death if the proper precautions are not

taken�

A specific hazard or unsafe practice

which COULD result in severe personal

injury or death if proper precautions are

not taken�

Unsafe practices which COULD result

in personal injury if proper practices are

not taken, or as a reminder of good safety

practices�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 7

2.1 GENERAL SAFETY

1� Read and understand the Operator's Manual and all safety

signs before operating, maintaining or adjusting the Stationary

Vertical Mixer�

2� Have a first-aid kit available for use should the need

arise and know how to use it�

3� Have a fire extinguisher available for use should the

need arise and know how to use it�

4� Wear appropriate protective gear� This list includes but

is not limited to:

• A hard hat

• Protective shoes with slip resistant soles

• Protective glasses or goggles

• Heavy gloves

• Wet weather gear

• Hearing protection

• Respirator or filter mask

5� Install and secure all guards before starting�

6� Have only a certified electrician connect power to the unit�

7� Know the location and function of the master electrical shut-

down should the need arise�

8� Turn OFF motor, lock out power at master power panel and

wait for all moving parts to stop before servicing, maintaining,

repairing, adjusting or unplugging�

9� Clear the area of people, especially small children, before star-

ting the unit�

10� Do not permit children to play on or around the Mixer, even

when not in use�

11� Review all safety related items annually with all personnel who

will be operating or maintaining the Mixer��

2.2 OPERATING SAFETY

The Stationary Vertical Mixer moving parts could cause death or

severe injury to persons coming in contact with these parts� To help

avoid serious accidents, the following guidelines should always be

followed�

1� Read and understand the Operator's Manual and all safety

signs before operating, servicing, adjusting, repairing, unplug-

ging or filling�

2� Be sure all safety shields are in good condition and properly

installed before operating, including driveline shields�

3� Never climb onto Mixer or place hands in any opening when

the motor is running�

4� Before starting your Stationary Vertical Mixer, make sure that

no one is inside the tub� Never allow anyone to climb over or

IMPORTANT

YOU are responsible for the SAFE operation and maintenance of

your Valmetal Stationary vertical Mixer� YOU must ensure that you

and anyone else who is going to operate, maintain or work around

the machine be familiar with the operating and maintenance proce-

dures and related SAFETY information contained in this manual�

Remember, YOU are the key to safety� Good safety practices not

only protect you but also the people around you� Make these prac-

tices a working part of your safety program� Be certain that EVE-

RYONE operating this equipment is familiar with the recommended

operating and maintenance procedures and follows all the safety

precautions� Most accidents can be prevented� Do not risk injury or

death by ignoring good safety practices�

Mixer owners must give operating instructions to operators or em-

ployees before allowing them to operate the machine, and at least

annually thereafter per OSHA regulation 1928�57�

The most important safety device on this equipment is a SAFE

operator� It is the operator's responsibility to read and understand

ALL Safety and Operating instructions in the manual and to follow

these� All accidents can be avoided�

A person who has not read and understood all operating and safety

instructions is not qualified to operate the machine� An untrained

operator exposes himself and bystanders to possible serious injury

or death�

Do not modify the equipment in any way� Unauthorized modification

may impair the function and/or safety and could affect the Iife of the

machine�

Think SAFETY! Work SAFELY!

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

8

near the top of the mixer while it is in operation� The rotating

vertical auger(s) armed with knives will cut or sever resulting

in death or severe injury to anyone who should come in contact

with the vertical auger(s) while the machine is in operation�

5� Do not allow inexperienced or unqualified persons to operate

the mixer� Keep bystanders away from equipment while it is

in operation� Keep children a safe distance away� Operators

of the Stationary Vertical Mixer must use common sense at all

times�

6� Do not wear loose or floppy clothing while operating the Sta-

tionary Vertical Mixer� Loose clothing may become entangled

in moving parts or moving machinery and cause severe injury

or death�

7� Know the location and function of the master electrical shut-

down should the need arise

8� Should a problem occur during operation of the Stationary

Vertical Mixer, turn OFF motor, lock out power at master power

panel and wait for all moving parts to stop before servicing,

adjusting or repairing�

9� Use caution when working around the discharge area� Never

reach in, around, or over the discharge door(s)� Never place

hands in any opening when in operation�

10� Never hand feed materials into mixer while it is running� Pivo-

ting augers with knives may cut or grab hands or clothing,

causing severe injury�

11� Never operate machine with a cracked, bent, missing or broken

knife�

12� Review safety instructions with all operators annually�

2.3 MAINTENANCE SAFETY

1� Follow ALL the operating, maintenance and safety informa-

tions in the manual�

2� Follow good Shop Practices:

• Keep service area clean and dry�

• Be sure electrical outlets and tools are properly grounded�

• Use adequate light for the job at hand�

3� Always turn OFF motor, lock out power at master power panel

and wait for all moving parts to stop before servicing, adjus-

ting, repairing or unplugging�

4� If work must be performed inside the mixer, put a protective

cover over the knives�

5� Use caution when stepping inside the tub, floor might be slip-

pery�

6� Keep hands, feet, hair and clothing away from moving and/or

rotating parts�

7� Never wear ill-fitting, baggy or frayed clothing when working

around or on any of the drive system components�

2.4 ELECTRICAL SAFETY

1� Have a qualified electrician to connect power to the machine�

2� Keep electrical wires and connections in good repair�

3� Maintain a dry working area�

2.5 INSTALLATION SAFETY

1� Use only a hoist, crane or forklift with sufficient lifting capa-

city and stability to handle the machine�

2� Have 2 men available to maneuver the unit when lifting,

moving or installing�

3� Have a qualified electrician to connect power to the machine�

2.6 STORAGE SAFETY

1� Store the Stationary Vertical Mixer on a firm, level surface�

2� Store away from areas of human activity�

3� Do not permit children to play on or around the stored ma-

chine�

2.7 SAFETY DECALS

1� Keep safety decals and signs clean and readable at all times�

2� Replace safety decals and signs that are missing or have be-

come illegible�

3� Replaced parts that displayed a safety sign should also display

the current sign�

4� Safety decals or signs are available from your Dealer Parts De-

partment or the factory�

How to install Safety DecaIs:

• Be sure that the installation area is clean and dry�

• Decide on the exact position before you remove the backing

paper�

• Remove the smallest portion of the split backing paper�

• Align the decal over the specified area and carefully press the

small portion with the exposed sticky backing in place�

• Slowly peel back the remaining paper and carefully smooth the

remaining portion of the decal in place�

• Small air pockets can be pierced with a pin and smoothed out

using the piece of decal backing paper�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 9

SIGN-OFF FORM

DATE EMPLOYEE'S SIGNATURE EMPLOYER'S SIGNATURE

2.8 SIGN-OFF FORM

Valmetal inc� follows the general Safety Standards specified by the

Society of Automotive Engineers (SAE) and the Occupational Safety

and Health Administration (OSHA)� Anyone who will be operating

and/or maintaining the Stationary Vertical Mixer must read and

clearly understand ALL Safety, Operating and Maintenance informa-

tion presented in this manual�

Do not operate or allow anyone else to operate this equipment until

such information has been reviewed� Annually review this infor-

mation�

Make these periodic reviews of SAFETY and OPERATION a standard

practice for all of your equipment� We feel that an untrained operator

is unqualified to operate this machine

A sign-off sheet is provided for your record keeping to show that all

personnel who will be working with the equipment have read and

understand the information in the Operator's Manual and have been

instructed in the operation of the equipment�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

10

The types of decals and locations on the equipment are shown in the illustration below� Good safety requires that you familiarize yourself with

the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS�

Think SAFETY! Work SAFELY!

SECTION 3 - SAFETY DECAL LOCATION

REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new

decals must be applied. New decals are available from your authorized dealer.

WARNING

AVERTISSEMENT

MOVING PART HAZARD

PIÈCES EN MOUVEMENT

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR DEATH

Keep hands out of machine when operating.

En opération, ne pas mettre les mains dans la machine.

À DÉFAUT DE SUIVRE CES INSTRUCTIONS,

CELA POURRAIT ENTRAÎNER DE SÉRIEUSES

BLESSURES OU MÊME LA MORT

01-60-0100

IMPORTANT

GRAISSER LES ARBRES À CARDAN

TOUTES LES 8hres D’OPÉRATION

GREASE P.T.O. SHAFT(S)

EVERY 8 HOURS OF OPERATION 13C33-0148

DANGER

ELECTROCUTION HAZARD

RISQUE D’ÉLECTROCUTION

1. Toujours avoir un électricien qualifié pour

faire les connections.

2. Garder les composants électriques en

bonne condition.

3. Garder les composants électriques au sec.

1. Have a qualified electrician provide power.

2. Keep electrical components in good repair.

3. Keep electrical components dry.

01-60-0045

ROTATING PART HAZARD

PIÈCES EN MOUVEMENT

Keep all guards and shield in place.

Garder tous les écrans protecteurs en place.

AVERTISSEMENT

WARNING

Keep hands, feet, hair and clothing away from

moving parts.

Keep others away.

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR DEATH

À DÉFAUT DE SUIVRE CES INSTRUCTIONS,

CELA POURRAIT ENTRAÎNER DE SÉRIEUSES

BLESSURES OU MÊME LA MORT

Garder les mains, pieds, cheveux et vêtements

éloignés des éléments mobiles et rotafifs.

Garder les gens et les animaux à une distance

sécuritaire de la machine.

01-60-0115

WARNING

AVERTISSEMENT

MISSING SHIELD HAZARD

GARDE ABSENT

To prevent serious injury or death from

exposed hazard:

1. Install and secure shields before operating.

2. Keep hands, feets, hair and clothing away

from moving parts

À défaut de suivre ces instructions, cela

pourrait entraîner de sérieuses blessures

ou même la mort.

1. Installer les gardes de façon sécuritaire

avant la mise en marche de la machine.

2. Garder les mains, pieds, cheveux et

vêtements éloignés des éléments mobiles.

01-60-0070

RAPIDE / FAST

LENT / SLOW

13C33-0024

HUILE / OIL

80W90

Title : Moving Part Hazard

num : 01-60-0100

Title : Missing Guard Hazard

num : 01-60-0070

3 flange bearings

Title : Grease after 8 hrs�

num : 13C33-0148

Title : Rotating Part Hazard

num : 01-60-0115

Title : Electrocution Hazard

num : 01-60-0045

Title : Oil 80W90

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 11

The types of decals and locations on the equipment are shown in the illustration below� Good safety requires that you familiarize yourself with

the various Safety Decals, the type of warning and the area, particular function related to that area, that requires your SAFETY AWARENESS�

Think SAFETY! Work SAFELY!

REMEMBER - If Safety Decals have been damaged, removed, become illegible or parts replaced without decals, new

decals must be applied. New decals are available from your authorized dealer.

DANGER

ELECTROCUTION HAZARD

RISQUE D’ÉLECTROCUTION

1. Toujours avoir un électricien qualifié pour

faire les connections.

2. Garder les composants électriques en

bonne condition.

3. Garder les composants électriques au sec.

1. Have a qualified electrician provide power.

2. Keep electrical components in good repair.

3. Keep electrical components dry.

01-60-0045

WARNING

AVERTISSEMENT

MISSING SHIELD HAZARD

GARDE ABSENT

To prevent serious injury or death from

exposed hazard:

1. Install and secure shields before operating.

2. Keep hands, feets, hair and clothing away

from moving parts

À défaut de suivre ces instructions, cela

pourrait entraîner de sérieuses blessures

ou même la mort.

1. Installer les gardes de façon sécuritaire

avant la mise en marche de la machine.

2. Garder les mains, pieds, cheveux et

vêtements éloignés des éléments mobiles.

01-60-0070

13C33-0024

Title : Missing Shield Hazard

num : 01-60-0070

Title : Grease

num : 13C33-0024

Title : Grease

num : 13C33-0024

Title : Electrocution Hazard

num : 01-60-0045

DANGER

ATTENTION

STAY CLEAR OF

ROTATING AUGER &

KICKER

RESTEZ ÉLOIGNÉ DES

VIS EN MOUVEMENT

13C33-0129

WARNING

AVERTISSEMENT

TUB HAZARD

RISQUE CUVE

FAILURE TO FOLLOW THESE INSTRUCTIONS

COULD RESULT IN SERIOUS INJURY OR DEATH

Keep others out.

Do not climb into the machine when motor is running.

Ne pas monter sur la machine lorsque celle-ci est en marche.

À DÉFAUT DE SUIVRE CES INSTRUCTIONS,

CELA POURRAIT ENTRAÎNER DE SÉRIEUSES

BLESSURES OU MÊME LA MORT

01-60-0120

Maintenir les gens à l’écart.

Title : Rotating Auger

num : 13C33-0129

Title : Tub Hasard

num : 01-60-0120

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

12

SECTION 4 - OPERATION

OPERATING SAFETY

1� Read and understand the Operator's Manual and all safety

signs before operating, servicing, adjusting, repairing, unplug-

ging or filling�

2� Be sure all safety shields are in good condition and properly

installed before operating�

3� Never climb onto Mixer or place hands in any opening when a

motor is running�

4� Keep hands, feet, hair and clothing away from moving parts�

5� Do not wear loose or floppy clothing while operating the Statio-

nary Vertical Mixer �

6� Use caution when working around the discharge area� Never

reach in, around, or over the discharge door(s)� Never place

hands in any opening when in operation

7� Know the location and function of the master electrical shut-

down should the need arise�

8� Should a problem occur during operation of the mixer, turn

OFF motor, lock out power at master power panel and wait for

all moving parts to stop before servicing, adjusting or repai-

ring�

9� Do not allow inexperienced or unqualified persons to operate

the mixer� Keep bystanders away from equipment while it is in

operation� Keep children a safe distance away� Operators of

the Rotary Mixer must use common sense at all times�

10� Never operate machine with a cracked, bent, missing or broken

knife�

11� Review safety instructions with all operators annually�

4.1 TO THE NEW OPERATOR OR OWNER.

It is the responsibility of the owner or operator to read this

manual and to train all other operators before they start

working with the machine. Follow all safety instructions

exactly. Safety is everyone's business. By following re-

commended procedures, a safe working environments is

provided for the operator, bystanders and the area around

the worksite. Untrained operators are not qualied to

operate this machine.

Many features incorporated into this machine are the result of sug-

gestions made by customers like you� Read this manual carefully

to learn how to operate the machine safely and how to set it to pro-

vide maximum efficiency� By following the operating instructions

in conjunction with a good maintenance program, your Stationary

Vertical Mixer will provide many years of trouble-free service�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 13

4.2 MAIN COMPONENTS OF THE MACHINE

AAuger JPTO drive shaft

BDoor KElectrical door opening system

CLimit switch LTransmission

DGuard MGuard

EDischarge chute NScale indicator

FOil expansion tank ORestrictor

GWeight bar PTub

HMotor QRubber extension

IPulleys & Drive belts RLadder

A

B

C

D

FG H I

J K

L

M

E

N

O

P

Q

R

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

14

4.3 BREAK-IN

Although there are no operational restrictions on the Mixer when

it is used for the first time, it is recommended that the following

mechanical items be checked:

After operating for 1 hour:

• Check the alignment of the pulleys� Align as required�

• Check the tension of the belts� Tension as required�

• Retorque all fasteners and hardware�

After operating for 10 hours:

• Check the alignment of pulleys and tension of belts� Align and

tension as required�

• Retorque all fasteners and hardware�

• Go to the normal servicing and maintenance schedule as

defined in the Maintenance Section�

4.4 PRE-OPERATION CHECKLIST

Efficient and safe operation of the Valmetal Vertical Mixer requires

that each operator reads and understands the operating proce-

dures and all related safety precautions outlined in this section� A

pre-operation checklist is provided for the operator� It is important

to follow this checklist in order to ensure personal safety and the

good mechanical condition of the machine�

Before operating the Mixer and each time thereafter, the following

areas should be checked off:

1� Lubricate the machine per the schedule outlined in the Main-

tenance Section�

2� Check for entangled material in any components�

3� Check that all electrical wires and connections are in good

condition and tight�

4� Make sure that the mixer is sitting level and that the electronic

scale is calibrated�

5� Check tension and alignment of all conveyor chains� Tension

and align as required�

6� Make sure all guards and shields are in place, secured and

functioning as designed�

4.5 OPERATING

4.5.1 - OPERATIONAL HINTS

Although the mixer is simple and easy to operate, there are some

basic rules and steps to follow to achieve top mixing performance� It

may be necessary to make some trial loads before the ideal mixture

is achieved�

4.5.2 - SET-UP

Hay restrictors must be set (you will have to experiment with various

settings until the desired length of cut is achieved)

4.5.3 - LOADING

Note : Always remove twines from bale before putting into the tub�

4.5.4 - BIG BALES

Large square or round bales must be processed alone before they

can be mixed efficiently with other ingredients�

It is very important that dry forages are coarsely cut first, than the

other ingredients can be added while the mixer is running�

The long stem forages will continue to be cut as other materials are

added and mixed�

4.5.5 - LOADING SEQUENCE

After the long stem forages are coarsely cut, other ingredients can

be added and mixed�

The loading sequence may vary but typical sequence would be :

1� Haylage�

2� Corn silage�

3� Small quantity ingredients (minerals, proteins, etc�)�

4� Grains, wet and dry ingredients�

5� Water or any other liquid ingredients�

As a rule of thumb, when all ingredients are added, allow a final mix

time of 3 to 7 minutes�

You may have to make some tries to find the best loading sequence

for your own situation�

4.5.6 - ADJUSTMENTS

When processing material, especialy when the mixture consists of

a high percentage of hay, there may be spillage over the side of the

tub� To remedy :

• Operate at low speed�

• Retract and lock out restrictor plates�

• Reduce load size�

If spillage still occurs, the optional rubber side extensions may be

needed�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 15

4.5.7 - UNLOADING

Avoid stopping the mixing auger when fully loaded. It is

recommended to unload the mixed ration immediately af-

ter mixing. A fully loaded tub left sitting for a long period

of time will allow the mixed ration to settle in the tub and

on the auger ighting.

It will take more horse power and cause more stress on the drive

mechanism�

To adjust the height of the discharge conveyor, change the length of

the chains on the sides of the conveyor� For best performance, set

at the lowest height possible� The conveyor motor will start running

when the hydraulic cylinder reaches full stroke�

4.5.8 - TRACTOR OPERATING SPEED

Run tractor at no more than ¾" rated tractor RPM� When the mixture

consists of a high percentage of hay, this will reduce the spillage

of hay�

4.5.9 - CUTTING KNIFES

The quantity and location of knifes that come standard with the mixer

are what we think is the best cutting action with a minimum of hor-

sepower requirements�

Removing knifes will decrease the speed of cutting action and re-

duce the horsepower requirements� Adding extra knifes will help

break down and cut long stem faster but will increase horsepower

requirements�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

16

SECTION 5 - SERVICE AND MAINTENANCE

MAINTENANCE SAFETY

1� Follow ALL the operating, maintenance and safety information

in the manual�

2� Turn off motor, lock out power source and wait for all moving

parts to stop before servicing, adjusting, repairing or unplug-

ging�

3� Follow good shop practices :

• Keep service area clean and dry�

• Be sure electrical outlets and tools are properly grounded�

• Use adequate light for the job at hand�

4� Make sure all guards are in place and properly secured when

maintenance work is completed�

5� Never wear ill-fitting, baggy or frayed clothing when working

around or on any of the drive system components�

6� Never climb onto the machine higher than permitted by the lad-

der when the motor is running� Keep others away�

7� Keep hands, feet, hair and clothing away from moving or ro-

tating parts�

8� Clear the area of bystanders, especially small children, when

carrying out any maintenance and repairs or making any ad-

justment�

5.1 SERVICE

5.1.1 - FLUIDS AND LUBRICANTS

Grease:

Use an SAE multi purpose high temperature grease with extreme

pressure (EP) performance or SAE multi purpose lithium base

grease�

Gearbox Oil:

Use an SAE 80/90 or SAE 70/80 gear oil for all operating conditions�

Storing Lubricants:

Your machine can operate at top efficiency only if clean lubricants

are used� Use clean containers to handle all lubricants� Store them

in an area protected from dust, moisture and other contaminants�

5.1.2 - GREASING

Refer to Section 5�1�1 for recommended grease� Use a Maintenance

Checklist to keep a record of all scheduled maintenance�

1� Use only a hand-held grease gun for all greasing� Air powered

greasing systems can damage the seals on bearings and lead

to early bearing failure�

2� Wipe grease fitting with a clean cloth before greasing to avoid

injecting dirt and grit�

3� Replace broken fittings immediately�

4� If fittings will not take grease, remove and clean thoroughly�

Replace if necessary�

5� Pump the grease slowly until a slight film of grease appears

around the bearing seal�

5.1.3 - LUBRICATING

1� Use the maintenance record provided in section 5�3 to keep a

record of all scheduled maintenance�

2� Check tension on V-belts and adjust as needed�

3� Grease both universal joints on PTO drive shaft every 8 to 10

hours�

4� Grease flange bearings (3) on the opening door system mon-

thly�

5� Planetary right angle gearbox : A grease line, grease fitting

located underneath the tub, is intended to grease the planetary

tower top bearing� It must be greased once a year with ten

pumps of grease� This should be done in conjunction with

oil changes�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 17

Greasing planetary tower top bearing

Lubrication points

Grease flange bearings

on the opening door system�

Grease universal joints on PTO drive shaft�

5.1.4 - CHANGING PLANETARY GEARBOX OIL

It is recommended to run the mixer for several minutes to warm the

oil before draining� Draining oil while it is hot avoid sludge depo-

siting�

1� Use SAE 80/90 gear oil or SAE 70/80 gear oil�

2� Check oil level daily�

3� Change oil for the first time after 100 hours of operation�

4� Thereafter, change the oil every 2000 hours of operation or at

least once a year, whichever occurs first�

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

18

5� Planetary right angle gearbox contains approximately 4�5 im-

perial gallons (5,3 U�S� gallons or 20 liters)�

Draining:

1� Remove the air breather cap�

2� Place a catch tub under the gearbox, unscrew drain plug from

the bottom of the gearbox and let the oil flow out completely�

Clean the plug to remove durt on the magnet�

3� Reinstall the drain plug�

Filling:

A� Filling by gravity:

1� Remove air breather cap from the expansion reservoir and pour

slowly the oil� The oil will flow through the hose and up into

the gearbox by gravity�

2� When the gearbox is full, the oil level in the reservoir will sta-

bilise to the oil level mark� Reinstall the cap�

IMPORTANT

Do not operate the mixer until the planetary gearbox has been

filled with a minimum of 4,25 imperial gallons (5 U.S. gallons

or 20 liters).

B� Filling with an oil transfer pump:

1� Unscrew the hose from the reservoir and connect it to the oil

transfer pump hose (see figure 4)� Pump approximatively 4

imperial gallons (5 U�S� gallons or 19 liters)��

2� Reinstall the hose to the reservoir and complete filling by gra-

vity to the oil level mark�

5.1.5 - CHANGING 2 SPEED GEARBOX OIL

It is recommended to run the mixer for several minutes to warm the

oil before draining� Draining oil while it is hot avoid sludge depo-

siting�

• Use SAE 80/90 gear oil or SAE 70/80 gear oil�

• Check oil level monthly�

• Change oil for the first time after 100 hours of operation�

• Thereafter, change the oil every 2000 hours of operation or at

least once a year, whichever occurs first�

Changing oil:

1� Remove the air breather cap / filling plug� (See figure below)

2� Place a catch tub under the gearbox, unscrew drain plug and let

the oil flow out completely�

3� Reinstall the drain plug�

4� Remove oil level plug

5� Pour oil slowly in the elbow until the oil comes out of the oil

level plug�

6� Reinstall and tighten all plugs�

Air breather cap /

Filling plug

Oil level plug

Drain plug

Changing Oil - Transmission C3A

Air breather cap /

Filling plug

Oil level plug

Drain plug

Changing Oil - Transmission D-732

Damage caused by operating the mixer with

lower oil level will not be covered by warranty.

Check regularely.

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016 19

5.2 - MAINTENANCE

• Verify all safety guards regularly� Replace all damaged or mis-

sing shield immediately��

• Keep all safety decals clean� Replace if removed or not rea-

dable�

• Inspect knife bolts regularly, make sure they are tight�

• Auger knives must be replaced when the break-up and cutting

time of long stems materials get longer and that there is an

increase in horsepower requirement�

IMPORTANT

If a welding job has to be performed on the mixer,

ALWAYS disconnect the power cords from scale indi-

cator. Always ground the welding machine to the part

to be welded to avoid electrical current to pass through

bearings, gearbox or scale weigh bars.

13C50-0165 - Stationary Vertical Mixer V-Mix 280 Standard - March 2016

20

Every 8 hours or daily

G Universal joints (2)

√ Belts tension

√ Oil level - Planetary

Monthly

G Door opening system bearings (3)

√ Oil level - Transmission

After 100 hours

C Change transmission oil

After 3 months

√ Safety guards

√ Knifes ans knife bolts

After 2,000 hours or annually

C Change planetary oil

Annually

G Planetary tower top bearing

Serviced by (Initials) :

Date

/ /

dd / mm / yyyy

Maintenance Chart

ACTION CODE

√Check

GGrease

CChange

LLubricate

See Lubrication and Maintenance sections for details of service� Copy this page to continue record�

5.3 SERVICE RECORD

VALMETAL V-Mix 280 Standard User manual

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