Van Supplies EASI-LOAD 3 User manual

13mm SPANNER - x1
10mm SPANNER - x1
Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-01a
EASI-LOAD 3: SINGLE LADDER KIT
SCALE OF ITEMS WILL VARY TOAID VISUAL IDENTIFICATION, ENSURE ALL ITEMS LISTEDARE PRESENT.
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT
PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED
(Refer to vehicle handbook)
REGULARLY INSPECT EASI-LOAD SYSTEM ENSURINGALL BRACKETS AND FIXINGS ARE SECURE
This instruction is to illustrate the recommended installation method for our Easi-Load 3, any deviation
from this will be the sole responsibility of whoever carries out the installation.
1: EASI-LOAD 3 BASE UNIT - x1
3: 700mm CROSSBAR - x2
4: LADDER STAY - x1
5: LADDER BAR BRACKET - x2
6: LOAD STOP - x4
7: EASI-LOAD MOUNTING BRACKET - x6
10: M6 x 20mm BUTTON HEAD SKT - x4
11: M8 x 20mm COACH BOLT - x12
12: M8 x 25mm COACH BOLT - x12
13: M6 FORM ‘C’ WASHER - x4
14: M8 FORM ‘C’ WASHER - x24
15: M8 NYLOC NUT - x24
8: LOCK NUT - x4
9: SLOT WASHER - x24
2: EASI-LOAD 3 DEPLOYMENT HANDLE - x1
HANDLE WILL BE EITHER 500mm OR 1000mm LONG
TOOLS REQUIRED (Not included within kit)
E-MAIL: [email protected]
4mm ALLEN KEY - x1
5mm ALLEN KEY - x1
TAPE MEASURE

2.02.1
2.0 2.1
2.0
1.9 2.0
LOCATE BUMP STOP BRACKET ON EASI-LOAD BASE UNIT AT LOCATION INDICATED.
‘X’
TOP OF CROSSBAR
GROUND LEVEL
Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-02a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
A:
B: LOCATE x2 SLOT WASHER ASSEMBLIES INTO EASI-LOAD BASE UNIT CHANNELSAS SHOWN.
4
LOCATE A M8 x 20mm COACH BOLT (11) INTO SLOT WASHER (9)AS SHOWN, x4 REQUIRED.
3
USING HEIGHT CHART LOCATED ADJACENT TO BUMP STOP BRACKET, FOLLOW SEQUENCE ABOVE TO SET BUMP STOP BRACKET
TO DIMENSION ‘X’AS DETERMINEDAT STAGE 1.
MEASURE THE DISTANCE FROM GROUND LEVEL TO THE TOP OF PREFITTED CROSSBARS, THIS WILL BE IDENTIFIED AS ‘X’.
1
PHASE 1: ASSEMBLY OF LADDER RETENTION SYSTEM
2
RELEASE FASTENERS ENOUGH TO
ALLOW BUMP STOP TO SLIDE
USE 5mm ALLEN KEY
USING HEIGHT CHART, LOCATE
BUMP STOP TO DIMENSION ‘X’ TIGHTEN FASTENERS AND ENSURE BUMP STOP IS SECURE
‘X’
BUMP STOP BRACKET
1.7 1.81.92.02.1
A B C 9
x4 REQUIRED
11

A - LOCATE THE CENTRE OF LADDER STAY (4) 1300mm FROM THE END OF EASI-LOAD BASE UNITALUMINIUM BODY.
B - SECURE FASTENERS HOLDING LADDER STAY IN POSITION, ENSURE LADDER STAY DOES NOT MOVE.
Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-03a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
USING PREVIOUSLY INSERTED SLOT WASHER ASSEMBLIES, LOOSELY ATTACH LADDER STAY ONTO EASI-LOAD BASE UNIT.
5 6
LADDER STAY (4) MUST
BE FITTED AS SHOWN
A:
B: LOCATE x1 SLOT WASHER ASSEMBLY INTO EACH EASI-LOAD BASE UNIT CHANNELAS SHOWN.
7
LOCATE A M8 x 20mm COACH BOLT (11) INTO SLOT WASHER (9)AS SHOWN, x4 REQUIRED.
9
x4 REQUIRED
11
PHASE 1 CONTINUED
44
14
15
9 & 11
IMPORTANT: THE LADDER STAY (4) MUST BE FITTED IN THE ORIENTATION SHOWN.
USING PREVIOUSLY INSERTED SLOT WASHER ASSEMBLIES, LOOSELY ATTACH 700mm CROSSBAR ONTO EASI-LOAD BASE UNIT.
8
700mm CROSSBAR (3)
MUST HAVE SLOT AT TOP
5
14
15
9 & 11
IMPORTANT: 700mm CROSSBAR (3) MUST BE FITTED WITH THE SLOT AT TOP.
1300mm
35
SECURE FASTENERS
TIGHTEN TO 23Nm

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-04a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
A:
B: LOCATE x1 SLOT WASHER ASSEMBLY INTO EACH EASI-LOAD BASE UNIT CHANNELSAS SHOWN.
LOCATE A M8 x 20mm COACH BOLT (11) INTO SLOT WASHER (9)AS SHOWN, x4 REQUIRED.
USING PREVIOUSLY INSERTED SLOT WASHER ASSEMBLIES, LOOSELY ATTACH 700mm CROSSBAR ONTO EASI-LOAD BASE UNIT.
IMPORTANT: 700mm CROSSBAR (3) MUST BE FITTED WITH THE SLOT AT TOP.
A - LOCATE LADDER BAR BRACKET (5) 340mm FROM THE END OF EASI-LOAD BASE UNITALUMINIUM BODY.
B - LOOSELY ATTACH FASTENERS HOLDING LADDER BAR BRACKET IN POSITION.
9
A - LOCATE LADDER BAR BRACKET (5) 340mm FROM THE FRONT END OF EASI-LOAD BASE UNIT ALUMINIUM BODY.
B - LOOSELY ATTACH FASTENERS HOLDING LADDER BAR BRACKET IN POSITION.
340mm
PHASE 1 CONTINUED
10
11
9
x4 REQUIRED
11
700mm CROSSBAR (3)
MUST HAVE SLOT AT TOP
5
14
15
9 & 11
53
12
340mm

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-05a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
A - LOCATE EACH 700mm CROSSBAR 275mm FROM LADDER BAR BRACKET, THIS IS FROM THE ALUMINUM EDGE NOT END CAP.
B - SECURE FASTENERS HOLDING EACH LADDER BAR BRACKET IN POSITION, ENSURE CROSSBAR AND BRACKET DO NOT MOVE.
13
PHASE 1 CONTINUED
LOCATE x1 LOCK NUT (8) INTO EACH END OF EACH 700mm CROSSBAR, ENSURE LOCK NUTSARE LOCATED IN ORIENTATION SHOWN.
14
275mm
SECURE FASTENERS
TIGHTEN TO 23Nm
USE 4mm ALLEN KEY
LOCATE EACH CROSSBAR 275mm
FROM LADDER BAR BRACKET
15 16
8
8
6
LOCATE x1 IN EACH END
OF EACH CROSSBAR
ALIGN LOAD STOPS (6) IN THE ORIENTATION SHOWN WITH LOCK NUTSAND LOOSELY ATTACH, REPEAT ON BOTH CROSSBARS IMPORTANT, TIGHTEN FASTENERS AND ENSURE ALL LOAD STOPS ARE SECURE.
A - LOCATE LOAD STOPS TO DESIRED WIDTH / LOCATION.
B -
SET TO DESIRED WIDTH / LOCATION
6
10
13
8

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-06a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
LOOSEN FIXINGS INDICATED, THIS ONLY NEEDS TO BE ENOUGH TO ALLOW THE STRAP TO MOVE, DO NOT FULLY REMOVE.
17
PHASE 1 CONTINUED
LOCATE LADDER ONTO EASI-LOAD SYSTEM AS SHOWN, ENSURE LADDER RUNGS HIGHLIGHTED ARE LOCATED AGAINST LADDER STAY (4).
18
19
ADJUST LADDER STAY STRAP SO THE BUCKLE IS SITUATED AS SHOWNABOVE, THIS POSITION MUST BEAS ILLUSTRATED NO
MATTER WHAT TYPE OF LADDER IS TO BE CARRIED, IF LADDERS ARE CHANGED THIS PROCEDURE MUST BE REDONE.
4
A - REMOVE LADDER.
A - TIGHTEN FIXINGS INDICATED ENSURING STRAP CAN NOT BE MOVED.
LADDER STAY STRAP
4
LADDER
20

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-07a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
A:
B: LOCATE x6 SLOT WASHER ASSEMBLIES INTO EACH EASI-LOAD BASE UNIT CHANNELAS SHOWN.
2
LOCATE A M8 x 25mm COACH BOLT (12) INTO SLOT WASHER (9)AS SHOWN, x12 REQUIRED.
LOCATE EASI-LOAD SYSTEM ONTO PREFITTED CROSSBARS ON VEHICLE ROOF, THIS IS Ax2 PERSON PROCEDURE.
IF EASI-LOAD DOES NOT SPAN THE REQUIRED DISTANCE, WHERE POSSIBLE ADJUST LOCATION OF CROSSBARS
1
DETERMINE CONFIGURATION OF CROSSBARS THAT WILL BE USED TO SECURE EASI-LOADAND PROCEED ONTO STAGE 4.
3
LOOSELY ATTACH EASI-LOAD SYSTEM ONTO ALLRELEVANT VEHICLE CROSSBARS USING THE TYPICAL FIXING METHOD SHOWNABOVE.
IMPORTANT: ATTACH USING SEQUENCE DETAILED AND ENSURE SYSTEM IS STABLE BUT LOOSE ENOUGH TO SLIDE.
4
PHASE 2: INSTALLATION OF EASI-LOAD SYSTEM
LOCATE EASI-LOAD
ONTO VEHICLE ROOF HANDLE AT REAR
9
x12 REQUIRED
12
EASI-LOAD SYSTEM MUST BE SECURED ONTO THE VEHICLE AT A MINIMUM OF x3 CROSSBARS
PLEASE REFER TO STAGE 3 DIRECTLY BELOW FOR COMMON CONFIGURATIONS
DETERMINE CONFIGURATION TO BE USED AND PROCEED ONTO STAGE 4
IMPORTANT
7
9 & 12
VEHICLE CROSSBAR
14
15
x6 EACH SIDE
x2 CROSSBARS
NOT ADEQUATE DO NOT FIT x3 CROSSBARS SECURE ONTO ALL
CROSSBARS
x4 CROSSBARS
SECURE ONTO CROSSBARS
INDICATED
x5 CROSSBARS
SECURE ONTO CROSSBARS
INDICATED
LOOSELY ATTACH BUT
ENSURE SYSTEM STABLE
1
st
2
nd
3
rd
ATTACH ONTO CROSSBARS
IN SEQUENCE ABOVE

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-08a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
6
DETERMINE IF EASI-LOAD SYSTEM IS SAFE TO LOWER, IFAT AN UNSAFE LOCATION IT MAY CLASH WITH THE VEHICLE BODY.
5
LOCATE EASI-LOAD SYSTEM INTO DESIRED POSITION ON VEHICLE, WE ADVISE THIS IS EITHER CENTRAL OR ON THE LEFT-HAND SIDE..
PHASE 2 CONTINUED
8
ADJUST EASI-LOAD TO ACHIEVE REF ‘Z’, THIS MUST BE BETWEEN 50 AND 150mm FROM THE MOST PROTRUDING PART OF VEHICLE BODY.
ADJUST THE CARRIAGE LOCATION TO ACHIEVE THE REQUIRED DISTANCE ‘Z’, SIMPLY SLIDE FORWARD OR BACKWARDS
MUST BE LOCATED BETWEEN 50 & 150mm FROM MOST PROTRUDING PART OF VEHICLE BODY
IMPORTANT
SLIDE / ADJUST CARRIAGE
TO ACHIEVE REF ‘Z’
REF ‘Z’ MUST BE
BETWEEN 50 & 150mm
‘Z’
IMPORTANT
TAKE CARE WHEN LOWERING FOR FIRST TIME
ENSURE CARRIAGE IS PAST THE REAR OF VEHICLE SAFE TO LOWER
BUT TAKE CARE
UNSAFE TO LOWER
ADJUST LOCATION
A:
B: ONCE CATCH IS RELEASED PULL DEPLOYMENT HANDLE TOWARDS YOU TO LOWER INNER CARRIAGE.
7
LOCATE EASI-LOAD DEPLOYMENT HANDLE (2) ONTO EASI-LOAD HANDLEAS SHOWN AND SLIDEACROSS TO RELEASE CATCH.
2
A
B
LOWER IN CONTROLLED
MANNER
ENSURE CARRIAGE WILL
NOT HIT VEHICLE BODY
ENSURE ADEQUATE
SPACE AVAILABLE ABOVE
& BEHIND VEHICLE
DO NOT STAND UNDER
CARRIAGE
LOCATE EASI-LOAD
LOCATE EASI-LOAD
IN DESIRED POSITION
IN DESIRED POSITION
LOCATE EASI-LOAD
IN DESIRED POSITION

Assembly & InstallaƟon Guide
EASI-LOAD 3 - SINGLE LADDER KIT
REF: 699-0777-09a
EASI-LOAD 3: SINGLE LADDER KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
6
SECURE ALL FASTENERS ATTACHING EASI-LOAD ASSEMBLY ONTO VEHICLE CROSSBARS
9
RAISE INNER USING EASI-LOAD DEPLOYMENT HANDLE, ONCE CARRIAGE IS HORIZONTAL PUSH ALONG TO RETURN TO STOWED
‘HOME’ POSITION.
B
B
8
READ NOTES ABOVE, THIS COMPLETES THE INSTALLATION PROCESS FOR OUR EASI-LOAD 3 SYSTEM.
IMPORTANT: ENSURE CATCH IS ENGAGED FULLY AND INNER CARRIAGE WILL NOT MOVE PRIOR TO ANY MOVEMENT OF VEHICLE.
SLIDE INNER CARRIAGE HOME UNTIL CATCH ENGAGES, YOU WILL HEARA ‘ SOLID CLICK’ ONCE CATCH ENGAGES FULLY.
A
ENSURE ALL FASTENERS ARE
SECURE AND TIGHTENED TO
TORQUE SETTINGS GIVEN
ENSURE EASI-LOAD 3
ASSEMBLY IS SECURE
READ OPERATING GUIDE
FULLY AND FAMILIARISE
YOURSELF WITH SAFE
WORKING PRACTICES
INSTALLATION COMPLETE
PHASE 2 CONTINUED
SECURE ALL CROSSBARS
SECURE FASTENERS
TIGHTEN TO 23Nm
RAISE INNER CARRIAGE
USING DEPLOYMENT HANDLE
VEHICLE CROSSBAR
ONCE INNER CARRIAGE IS
HORIZONTAL PUSH ALONG
A
CATCH ENGAGED
CATCH NOT ENGAGED
7
‘’CLICK’’