Van Supplies RB140-4 User manual

RB-1600
1600mm CROSSBAR
1
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-01b
RB140-4: QUAD CROSSBAR KIT
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
PLEASE READ INSTRUCTIONS FULLY PRIOR TO INSTALLATION OF CROSSBAR KIT
PLEASE ENSURE THAT THE MANUFACTURERS MAXIMUM ROOF LOADING IS NOT EXCEEDED
(Refer to vehicle handbook)
REGULARLY INSPECT CROSSBARS AND ENSUREALL FIXINGSARE SECURE
This instruction is to illustrate the recommended installation method for our Crossbar Kit, any
deviation from this will be the sole responsibility of whoever carries out the installation.
THE PARTS LIST ILLUSTRATED RELATES TO COMPONENTS SUPPLIED WITHIN RB140-4
EACH PHASE OF THE INSTALLATION WILL HAVE IT’S OWN PARTS LIST
Prior to each phase of installation please ensure all the items listed are present, we advise
each foot bracket bag is opened when instructed.
2
3
4
RB-1600: 1600mm CROSSBAR - x4
1600mm EXTRUDED CROSSBAR - x1
INCLUDED WITHIN EACH RB-1600 BAG:
PLASTIC END CAP - x2
1750mm PVC STRIP - x2
RB140-02: FRONTAND REAR BRACKET KIT - x2
5RB140-01: MID BRACKET KIT - x2
699-0710: INSTALLATION GUIDE - x1
IF ANY ACCESSORIES LISTED BELOW HAVE BEEN PURCHASED PLEASE REFER TO
ADDITIONAL INSTALLATION GUIDE SUPPLIED WHEN INSTRUCTED.
THE ABOVE WILL BE REFERRED TO WITHIN THIS INSTALLATION PROCESS.
LOAD STOPS: LS2 - SIDE LOAD STOPS OR FS1 - FRONT LOAD STOPS
LADDER CLAMP: LC1
TAPE MEASURE
10mm SPANNER
KNIFE OR CUTTERS
5mm ALLEN KEY
TOOLS REQUIRED (Not included within kit)
RB-1600
1600mm CROSSBAR
RB-1600
1600mm CROSSBAR
RB-1600
1600mm CROSSBAR
3
2
Assembly & InstallaƟonGuide
CUSTOMERSERVICEANDTECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [e-mail]
INSTALLATION GUIDE
1
RB140-02
FRONT & REAR BRACKET KIT
RB140-02
FRONT & REAR BRACKET KIT
4
KIT REF: RB140-4
QUAD CROSSBAR KIT
RB140-01
MID BRACKET KIT
RB140-01
MID BRACKET KIT
5

SLIDE NUT RETAINERS (4) ATTACHED TO RIGHT-HAND FOOT (2) INTO OTHER END OF CROSSBAR.SLIDE NUT RETAINERS (4) ATTACHED TO LEFT-HAND FOOT (1) INTO 1600mm CROSSBAR AS SHOWN.
IMPORTANT: ENSURE THE CORRECT FOOT BRACKET IS USED AND IN THE CORRECT ORIENTATION
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 1: RB140-02 REAR CROSSBAR FIXING KIT
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-02b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMS
AND QUANTITIES LISTED BELOW ARE REQUIRED
1 2
3
IMPORTANT: ENSURE THE CORRECT FOOT BRACKET IS USED AND IN THE CORRECT ORIENTATION
4: NUT RETAINER - x4
Part No: 802-0098
5: M6x20mm SETA2 - x8
St.Steel
1: LEFT-HAND FOOT - x1
Part No: 702-1633-PCBAC
10: M6 T NYLOC NUT A2 - x8
St.Steel
St.Steel
6: M6x30mm SETA2 - x2
St.Steel
8: M6 FMC WASHER A2 - x8
St.Steel
3: FOOT PROTECTION STRIP - x2
Part No: 812-0204
2: RIGHT-HAND FOOT - x1
Part No: 702-1634-PCBAC
9: 1/4x 3/4’’ REPAIR WASHER - x2
7: M6 SQ SPRING WASHER A2 - x2
St.Steel
A:
B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1 & 2).
LOCATE M6x20mm SET (5) INTO ALLNUT RETAINERS (4) AS SHOWNABOVE.
IMPORTANT
LOOSELY ATTACH
REPEAT ON BOTH
FEET BRACKETS
4 & 5 5
4
5
1 & 2
8
10
IDENTIFYAND DETERMINE THE CORRECTLOCATIONAND ORIENTATION OF EACH FOOT BRACKET.
VIEW ILLUSTRATED WILL BE AS SEEN FROM THE REAR
ITEM 1: LEFT-HAND FOOT
x1 HOLE
ITEM 2:
RIGHT-HAND FOOT
1600mm EXTRUDED CROSSBAR
FEET BRACKETS
MUST BE LOCATED
AS SHOWN
IDENTIFY FOOT BRACKET USING IDENTIFICATION HOLES SHOWN
PLEASE FAMILIARISE YOURSELF WITH THE CORRECT LOCATION
AND ORIENTATION OF EACH FOOT BRACKET, ONCE CLEAR ON
CORRECT POSITIONING PROCEED ONTO STAGE 3
x2 HOLES
(AT REAR) (AT REAR)
LADDER CLAMP
INSTALLATION
REFER TO LC1
INSTRUCTION
IMPORTANT
4
1
1600mm EXTRUDED CROSSBAR
(ANY RB-1600 BAG CAN BE USED)
IMPORTANT
LOOSELY ATTACH
ENSURE CORRECT
FOOT BRACKET
IS USED (ITEM 1)
USE ANY RB-1600
1600mm CROSSBAR
x1 HOLE
4
4
2
IMPORTANT
LOOSELY ATTACH
1

Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-03b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
TAKE CARE WHEN REMOVING ROOF PLUGS, IT IS ADVISABLE TO EASE OUT WITH A HAND TOOL
USING A 5mm ALLEN KEY, REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’. IMPORTANT: ENSURE FEET BRACKETS (1 & 2) ARE LOCATED AS ABOVE, 1 ON LEFT-HAND SIDE AND 2 ON RIGHT-HAND SIDE
ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN AT LOCATIONS INDICATED ‘ ’.
65
PHASE 1 CONTINUED: RB140-02 REAR CROSSBAR FIXING KIT
IMPORTANT
x1 ITEM 3
HOLES ARE
OFF-CENTRE
ENSURE THEY
MATCH FOOT
IMPORTANT
LOCATE FEET (1 & 2)
AS INDICATED
IMPORTANT
LOOSELY ATTACH
PROCEED TO
NEXT PHASE
LOCATE FEET (1 & 2) AS ABOVE
L1 L2
IMPORTANT
TAKE CARE,
USE HAND TOOL
WE ADVISE
ROOF PLUGS ARE
RETAINED
REMOVE PLUGS
L1 L2
1
1600mm EXTRUDED
CROSSBAR 2
7
6
9
3

3 & 4
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 2: RB140-01 MID REAR CROSSBAR FIXING KIT
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-04b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMS
AND QUANTITIES LISTED BELOW ARE REQUIRED
1
3: NUT RETAINER - x4
Part No: 802-0098
4: M6x20mm SETA2 - x8
St.Steel
1: MID FOOT - x2
Part No: 702-1632-PCBAC
9: M6 T NYLOC NUT A2 - x8
St.Steel
St.Steel
5: M6x30mm SETA2 - x2
St.Steel
7: M6 FMC WASHER A2 - x8
St.Steel
2: FOOT PROTECTION STRIP - x2
Part No: 812-0204
8: 1/4x 3/4’’ REPAIR WASHER - x2
6: M6 SQ SPRING WASHER A2 - x2
St.Steel
A:
B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).
LOCATE M6x20mm SET (4) INTO ALLNUT RETAINERS (3) AS SHOWNABOVE.
IMPORTANT
LOOSELY ATTACH
REPEAT ON BOTH
FEET BRACKETS
4
3
4
1
7
9
SLIDE NUT RETAINERS (3) ATTACHED ONTO FEET (1) INTO 1600mm CROSSBAR AS SHOWN.
2
3
1
1600mm EXTRUDED CROSSBAR
(ANY RB-1600 BAG CAN BE USED)
IMPORTANT
LOOSELY ATTACH
USE ANY RB-1600
1600mm CROSSBAR
NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.
FEET BRACKETS
CAN BE FITTED
EITHER SIDE
IMPORTANT
x1 ITEM 2
HOLES ARE
OFF-CENTRE
ENSURE THEY
MATCH FOOT
PROCEED TO
NEXT PHASE
IMPORTANT
TAKE CARE,
USE HAND TOOL
WE ADVISE
ROOF PLUGS ARE
RETAINED
REMOVE PLUGS
TAKE CARE WHEN REMOVING ROOF PLUGS, IT IS ADVISABLE TO EASE OUT WITH A HAND TOOL
USING A 5mm ALLEN KEY, REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.
3
L1 L2 L1 L2
1600mm EXTRUDED
CROSSBAR
ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN AT LOCATIONS INDICATED ‘ ’.
4
NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.
FEET BRACKETS
CAN BE FITTED
EITHER SIDE
IMPORTANT
LOOSELY ATTACH
6
5
8
2

3 & 4
SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 3: RB140-01 MID FRONT CROSSBAR FIXING KIT
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-05b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMS
AND QUANTITIES LISTED BELOW ARE REQUIRED
1
3: NUT RETAINER - x4
Part No: 802-0098
4: M6x20mm SETA2 - x8
St.Steel
1: MID FOOT - x2
Part No: 702-1632-PCBAC
9: M6 T NYLOC NUT A2 - x8
St.Steel
St.Steel
5: M6x30mm SETA2 - x2
St.Steel
7: M6 FMC WASHER A2 - x8
St.Steel
2: FOOT PROTECTION STRIP - x2
Part No: 812-0204
8: 1/4x 3/4’’ REPAIR WASHER - x2
6: M6 SQ SPRING WASHER A2 - x2
St.Steel
A:
B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1).
LOCATE M6x20mm SET (4) INTO ALLNUT RETAINERS (3) AS SHOWNABOVE.
IMPORTANT
LOOSELY ATTACH
REPEAT ON BOTH
FEET BRACKETS
4
3
4
1
7
9
SLIDE NUT RETAINERS (3) ATTACHED ONTO FEET (1) INTO 1600mm CROSSBAR AS SHOWN.
2
3
1
1600mm EXTRUDED CROSSBAR
(ANY RB-1600 BAG CAN BE USED)
IMPORTANT
LOOSELY ATTACH
USE ANY RB-1600
1600mm CROSSBAR
NOTE: THE FEET BRACKETS ARE IDENTICAL SO CAN BE LOCATED AT EITHER END.
FEET BRACKETS
CAN BE FITTED
EITHER SIDE
IMPORTANT
x1 ITEM 2
HOLES ARE
OFF-CENTRE
ENSURE THEY
MATCH FOOT
PROCEED TO
NEXT PHASE
IMPORTANT
TAKE CARE,
USE HAND TOOL
WE ADVISE
ROOF PLUGS ARE
RETAINED
REMOVE PLUGS
TAKE CARE WHEN REMOVING ROOF PLUGS, IT IS ADVISABLE TO EASE OUT WITH A HAND TOOL
USING A 5mm ALLEN KEY, REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.
3
L1 L2 L1 L2
1600mm EXTRUDED
CROSSBAR
ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN AT LOCATIONS INDICATED ‘ ’.
4
NOTE: AS FEET BRACKETS ARE IDENTICAL THEY CAN BE FITTED EITHER SIDE OF VEHICLE.
FEET BRACKETS
CAN BE FITTED
EITHER SIDE
IMPORTANT
LOOSELY ATTACH
6
5
8
2

SCALE OF ITEMS WILL VARY TO AID VISUAL IDENTIFICATION
PHASE 4: RB140-02 FRONT CROSSBAR FIXING KIT
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-06b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
FROM THE FIXING KIT SUPPLIED, ONLY THE ITEMS
AND QUANTITIES LISTED BELOW ARE REQUIRED
1
4: NUT RETAINER - x4
Part No: 802-0098
5: M6x20mm SETA2 - x8
St.Steel
1: LEFT-HAND FOOT - x1
Part No: 702-1634-PCBAC
10: M6 T NYLOC NUT A2 - x8
St.Steel
St.Steel
6: M6x30mm SETA2 - x2
St.Steel
8: M6 FMC WASHER A2 - x8
St.Steel
3: FOOT PROTECTION STRIP - x2
Part No: 812-0204
2: RIGHT-HAND FOOT - x1
Part No: 702-1633-PCBAC
9: 1/4x 3/4’’ REPAIR WASHER - x2
7: M6 SQ SPRING WASHER A2 - x2
St.Steel
A:
B: LOOSELY ATTACH NUT RETAINERS AS SHOWN ONTO BOTH FEET BRACKETS (1 & 2).
LOCATE M6x20mm SET (5) INTO ALLNUT RETAINERS (4) AS SHOWNABOVE.
IMPORTANT
LOOSELY ATTACH
REPEAT ON BOTH
FEET BRACKETS
4 & 5 5
4
5
2
INSERT EACH 1750mm PVC STRIP INTO CROSSBAR, CUTA1152mm PIECE FROM EACH.
A:
B:
IMPORTANT: IF LOAD STOPS ARE REQUIRED, THE FORWARD STOPS WILL NEED TO BE FITTED NOW.
LOCATE EACH PREVIOUSLY CUT PIECE OF PVC STRIP 224mm FROM END OF CROSSBAR.
‘X’ WILL BE
REFERRED DURING
FS1 INSTALLATION
1152mm
DIMENSION TAKEN FROM END OF PVC STRIP
RETAIN EXCESS FOR LATER STAGE
1600mm CROSSBAR
1750mm PVC STRIP CUT 1152mm PIECE OF PVC STRIP
1750mm PVC STRIP
1152mm PVC STRIP
1152mm PVC STRIP
FIT LOAD STOPS
IF REQUIRED
REFER TO FS1
INSTRUCTION
IMPORTANT
224mm (’X’)
SLIDE NUT RETAINERS (4) ATTACHED TO LEFT-HAND FOOT (1) INTO 1600mm CROSSBAR AS SHOWN.
IMPORTANT: ENSURE THE CORRECT FOOT BRACKET IS USED AND IN THE CORRECT ORIENTATION
4
4
1
1600mm EXTRUDED CROSSBAR
(REMAINING RB-1600 BAG)
IMPORTANT
LOOSELY ATTACH
ENSURE CORRECT
FOOT BRACKET
IS USED (ITEM 1)
3
IDENTIFYAND DETERMINE THE CORRECTLOCATIONAND ORIENTATION OF EACH FOOT BRACKET.
VIEW ILLUSTRATED WILL BE AS SEEN FROM THE REAR
ITEM 1: LEFT-HAND FOOT
x1 HOLE
ITEM 2:
RIGHT-HAND FOOT
1600mm EXTRUDED CROSSBAR
FEET BRACKETS
MUST BE LOCATED
AS SHOWN
IDENTIFY FOOT BRACKET USING IDENTIFICATION HOLES SHOWN
PLEASE FAMILIARISE YOURSELF WITH THE CORRECT LOCATION
AND ORIENTATION OF EACH FOOT BRACKET, ONCE CLEAR ON
CORRECT POSITIONING PROCEED ONTO STAGE 4
x2 HOLES
(AT FRONT) (AT FRONT)
x2 HOLES
1 & 2
8
10

Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-07b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
IMPORTANT: ENSURE FEET BRACKETS (1 & 2) ARE LOCATED AS ABOVE, 1 ON LEFT-HAND SIDE AND 2 ON RIGHT-HAND SIDE
ATTACH FEET BRACKETS ONTO VEHICLE AS SHOWN AT LOCATIONS INDICATED ‘ ’.
7
IMPORTANT
x1 ITEM 3
HOLES ARE
OFF-CENTRE
ENSURE THEY
MATCH FOOT
IMPORTANT
LOCATE FEET (1 & 2)
AS INDICATED
IMPORTANT
LOOSELY ATTACH
PROCEED TO
NEXT PHASE
LOCATE FEET (1 & 2) AS ABOVE
L1 L2
11600mm EXTRUDED
CROSSBAR
7
6
9
3
TAKE CARE WHEN REMOVING ROOF PLUGS, IT IS ADVISABLE TO EASE OUT WITH A HAND TOOL
USING A 5mm ALLEN KEY, REMOVE FACTORY FITTED ROOF PLUG AT LOCATIONS INDICATED ‘ ’.
6
L1 L2
IMPORTANT
TAKE CARE,
USE HAND TOOL
WE ADVISE
ROOF PLUGS ARE
RETAINED
REMOVE PLUGS
SLIDE NUT RETAINERS (4) ATTACHED TO RIGHT-HAND FOOT (2) INTO OTHER END OF CROSSBAR.
IMPORTANT: ENSURE THE CORRECT FOOT BRACKET IS USED AND IN THE CORRECT ORIENTATION
5
4
2
IMPORTANT
LOOSELY ATTACH
1
PHASE 4 CONTINUED: RB140-02 FRONT CROSSBAR FIXING KIT
2

ENSURE ALL FASTENERS HAVE BEEN TIGHTENED TO SPECIFIED TORQUE SETTINGS.
LOCATEA PLASTIC END CAP INTO EACH END OF ALL CROSS-MEMBERSAS SHOWN ABOVE.
PHASE 5: COMPLETION OF CROSSBAR KIT INSTALLATION
Assembly & InstallaƟon Guide
RB140-4 - QUAD CROSSBAR KIT
REF: 699-0710-08b
RB140-4: QUAD CROSSBAR KIT
CUSTOMER SERVICE AND TECHNICAL SUPPORT
TEL: [phone]
E-MAIL: [email protected]
4
IMPORTANT
ENSURE CROSSBARS
ARE CENTRAL
2
3
INSERT EACH PIECE OF PVC STRIP INTO FRONT CROSS-MEMBERAPERTURESAS SHOWN.
CUT x4 124mm PIECES OF PVC STRIP FROM EXCESS LEFT OVER FROM EARLIER PROCEDURE.
A:
B:
1
ENSURE EACH CROSS-MEMBER IS LOCATED CENTRALLY TIGHTEN ALL FASTENERS TO RELEVANT TORQUE SETTINGS SPECIFIED
= =
= =
= =
= =
+_
+_
_+
_+
TIGHTEN TO 8Nm TIGHTEN TO 8Nm
FRONT
1600mm CROSSBAR
124mm PVC STRIP
124mm
CUT x4 124mm
INSTALLATION
COMPLETE
PLASTIC END CAP
FIT LOAD STOPS PRIOR TO
END CAP IF REQUIRED
FIT LOAD STOPS
IF REQUIRED
REFER TO LS2
INSTRUCTION
IMPORTANT