Vega VEGAPULS 6X User manual

Operating Instructions
Main electronics
VEGAPULS 6X
Two-wire 4 … 20 mA/HART
Document ID: 66441

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Contents
Main electronics • VEGAPULS 6X
66441-EN-220207
Contents
1 About this document ............................................................................................................... 3
1.1 Function ........................................................................................................................... 3
1.2 Target group ..................................................................................................................... 3
1.3 Symbols used................................................................................................................... 3
2 For your safety ......................................................................................................................... 4
2.1 Authorised personnel ....................................................................................................... 4
2.2 Appropriate use................................................................................................................ 4
2.3 Approvals ......................................................................................................................... 4
2.4 Environmental instructions ............................................................................................... 4
3 Product description ................................................................................................................. 5
3.1 Conguration.................................................................................................................... 5
3.2 Principle of operation........................................................................................................ 5
3.3 Packaging, transport and storage..................................................................................... 5
4 Mounting................................................................................................................................... 6
4.1 General instructions ......................................................................................................... 6
4.2 Mounting preparations ..................................................................................................... 6
4.3 Installation procedure....................................................................................................... 6
5 Setup ......................................................................................................................................... 8
5.1 Setup preparations........................................................................................................... 8
5.2 Setup steps ...................................................................................................................... 8
6 Dismount................................................................................................................................... 9
6.1 Dismounting steps............................................................................................................ 9
6.2 Disposal ........................................................................................................................... 9
7 Supplement ............................................................................................................................ 10
7.1 Technical data ................................................................................................................ 10
Safety instructions for Ex areas:
TakenoteoftheExspecicsafetyinstructionsforExapplications.
These instructions are attached as documents to each instrument
with Ex approval and are part of the operating instructions.
Editing status: 2022-02-07

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1 About this document
Main electronics • VEGAPULS 6X
66441-EN-220207
1 About this document
1.1 Function
This instruction provides all the information you need for mounting,
connection and setup as well as important instructions for mainte-
nance,faultrectication,theexchangeofpartsandthesafetyofthe
user. Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate vicinity
of the device.
1.2 Target group
This operating instructions manual is directed to trained personnel.
Thecontentsofthismanualmustbemadeavailabletothequalied
personnel and implemented.
1.3 Symbols used
Document ID
This symbol on the front page of this instruction refers to the Docu-
ment ID. By entering the Document ID on www.vega.com you will
reach the document download.
Information, note, tip: This symbol indicates helpful additional infor-
mation and tips for successful work.
Note: This symbol indicates notes to prevent failures, malfunctions,
damage to devices or plants.
Caution: Non-observance of the information marked with this symbol
may result in personal injury.
Warning: Non-observance of the information marked with this symbol
may result in serious or fatal personal injury.
Danger: Non-observance of the information marked with this symbol
results in serious or fatal personal injury.
Ex applications
This symbol indicates special instructions for Ex applications.
• List
The dot set in front indicates a list with no implied sequence.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Disposal
This symbol indicates special instructions for disposal.

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2 For your safety
Main electronics • VEGAPULS 6X
66441-EN-220207
2 For your safety
2.1 Authorised personnel
All operations described in this documentation must be carried out
onlybytrained,qualiedpersonnelauthorisedbytheplantoperator.
During work on and with the device, the required personal protective
equipment must always be worn.
2.2 Appropriate use
The components described in this manual are replacement compo-
nents for existing sensors.
2.3 Approvals
For devices with approvals, the associated approval documents of
the sensor must always be observed. These are included in the scope
of delivery or can be downloaded from our homepage via the serial
number.
2.4 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental pro-
tection.Theenvironmentmanagementsystemiscertiedaccording
to DIN EN ISO 14001.
Pleasehelpusfullthisobligationbyobservingtheenvironmental
instructions in this manual:
• Chapter " Packaging, transport and storage"
• Chapter " Disposal"

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3 Product description
Main electronics • VEGAPULS 6X
66441-EN-220207
3 Product description
3.1 Conguration
This operating instructions manual applies to electronics modules in
instruments with the following hardware and software versions:
• Hardware from 1.0.0
• Software from 1.0.0
The scope of delivery encompasses:
• Electronics module
• Documentation
– This operating instructions manual
– Ex-specic"Safety instructions" (with Ex versions)
– Ifnecessary,furthercerticates
3.2 Principle of operation
The electronics module " Main electronics" is a replacement module
for the sensor VEGAPULS 6X two-wire 4 … 20 mA/HART.
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging consists of environment-friendly, recyclable card-
board. For special versions, PE foam or PE foil is also used. Dispose
of the packaging material via specialised recycling companies.
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con-
cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
• Not in the open
• Dry and dust free
• Not exposed to corrosive media
• Protected against solar radiation
• Avoiding mechanical shock and vibration
• Storage and transport temperature see chapter " Supplement -
Technical data - Ambient conditions"
• Relative humidity 20 … 85 %
Scope of this operating
instructions
Scope of delivery
Application area
Packaging
Transport
Transport inspection
Storage
Storage and transport
temperature

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4 Mounting
Main electronics • VEGAPULS 6X
66441-EN-220207
4 Mounting
4.1 General instructions
We recommended installing the electronics module with the instru-
ment dismounted and brought to a suitable place, e.g. a workshop. If it
is not possible to dismount the instrument, the electronics module can
also be installed on site at the measuring point.
Warning:
Switchovoltagesupplybeforestartingtheinstallationprocedure.
The electronics module may only be installed when the sensor is in a
de-energised state. Non-observance will damage the electronics!
For sensors with Ex approval, make sure that the replacement elec-
tronics module has the same designation as the exchanged electron-
ics module.
4.2 Mounting preparations
The main electronics is mounted into the electronics compartment
and are adapted to the respective sensor. Make sure that you are us-
ing a replacement electronics suitable for the instrument.
4.3 Installation procedure
1
Fig. 1: Single chamber housing
1 Position of the mains electronics in the electronics compartment
1
Fig. 2: Double chamber housing
1 Position of the mains electronics in the electronics compartment
Proceed as follows:
1. Switchovoltagesupply
2. Unscrew the lid of the electronics compartment
Safety during mounting
Ex approval
Assignment
Position in the housing -
Single chamber
Position in the housing -
Double chamber
Procedure

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4 Mounting
Main electronics • VEGAPULS 6X
66441-EN-220207
3. Detach the connection cables from the terminals according to the
operating instructions manual of the respective sensor
4. Loosen the holding screws with a screwdriver (Torx size T 10 or
slotted screwdriver size 4)
2
555666777888
111222(-)(-)(-)(+)(+)(+)
1
Fig. 3: Loosen the holding screws
1 Electronics module
2 Screws (2 pcs.)
5. Pull the previous electronics out with the dismounting tool.
6. Insert the new electronics module carefully.
7. Screw in the holding screws and tighten them
8. Insert the connection cables into the terminals again
9. Screw the housing lid back on
Theelectronicsexchangeisnownished.
As a rule, an exchange of electronics must be documented internally
if Ex applications are involved.

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5 Setup
Main electronics • VEGAPULS 6X
66441-EN-220207
5 Setup
5.1 Setup preparations
After installing the new electronics module and connecting it to the
power supply, the device is ready for the setup steps.
SIL-qualieddevicesareinthelockedstate,thesettingsarenot
checked and notveried.Initialsetupfollowedbyvericationand
locking is required.
The device is ready for the setup steps after the new electronics
module has been installed and connected to the power supply - but
without the device data of the delivery status.
However, if the data should be available for operation, you must load
it into the electronic module after installation.
Proceed as follows:
1. Entertheserialnumberofthedeviceinthesearcheldonour
homepage
2. In the displayed order data of the device, go to " Device-related
documents"
3. DownloadXMLle"DTM conguration le" by clicking here
4. Transferthisletothedevicevia"PACTware/DTM", " Mainte-
nance/Electronics exchange"
SIL-qualieddevicesareinthelockedstate,thesettingsarenot
checked and notveried.Initialsetupfollowedbyvericationand
locking is required.
5.2 Setup steps
If the instrument is used in the same application after the electronics
exchange, the previous parameter settings of the instrument must be
restored.You can use the import function of the adjustment software
PACTware with the device DTMs or the copy function of the display
and adjustment module.
Note:
It is recommended to recreated an existing false signal suppression
after an electronics exchange. If this is not possible, for example,
becausethevesselislled,thefalsesignalsuppressioncanbe
imported also via the DTM. However, the false signal suppression
should be updated or recreated next time when the vessel is empty.
Electronics module with
programming
Electronics module with-
out programming
Parameter adjustment

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6 Dismount
Main electronics • VEGAPULS 6X
66441-EN-220207
6 Dismount
6.1 Dismounting steps
To remove the device, carry out the steps in chapters " Mounting" and
" Connecting to power suplly" in reverse.
Warning:
When dismounting, pay attention to the process conditions in vessels
or pipelines.There is a risk of injury, e.g. due to high pressures or tem-
peratures as well as aggressive or toxic media. Avoid this by taking
appropriate protective measures.
6.2 Disposal
Pass the instrument on to a specialised recycling company and do not
use the municipal collecting points.
Remove any batteries in advance, if they can be removed from the
device, and dispose of them separately.
If personal data is stored on the old device to be disposed of, delete it
before disposal.
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.

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7 Supplement
Main electronics • VEGAPULS 6X
66441-EN-220207
7 Supplement
7.1 Technical data
Technical data
The technical data are listed in the operating instructions manual of the respective device.