Velleman K8017 User manual

Total solder points: 110
Difficulty level: beginner 1 2 3 4 5 advanced
3 - CHANNEL LIGHT ORGAN
ILLUSTRATED ASSEMBLY MANUAL H8017IP-1
3-channellightorgan(Low,MidandHigh)inan
attractivetransclucentenclosuretocreateyour
ownlightshows.
K8017K8017

Specifications:
 Operating voltages : 110-125 or 220-240VAC 50/60Hz
 Max. load : 200W per channel (100W @ 110-125VAC)
 Only suited for incandescent light bulbs
 Dimensions (WxHxD) 155x45x160mm (6.2”x1.8”x6.4”)
modifications reserved
Features:
Low, Mid and High channels
Sensitivity adjustment per channel
LED indication per channel
Attractive translucent enclosure
Microphone included
Noise suppressed according to EN55015
2
Features & specifications
VELLEMAN NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
www.velleman-kit.com

3
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project successful. Read them
carefully.
1.1 Make sure you have the right tools:
 A good quality soldering iron (25-40W) with a small tip.
 Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to the tip, to
give it a wet look. This is called ‘thinning’ and will protect the tip, and enables you to
make good connections. When solder rolls off the tip, it needs cleaning.
 Thin raisin-core solder. Do not use any flux or grease.
 A diagonal cutter to trim excess wires. To avoid injury when cutting excess leads,
hold the lead so they cannot fly towards the eyes.
 Needle nose pliers, for bending leads, or to hold components in place.
 Small blade and Phillips screwdrivers. A basic range is fine.
For some projects, a basic multi-meter is required, or might be handy
1.2 Assembly Hints :
Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before you perform each
operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the drawings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
Use the check-boxes to mark your progress.
Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute manual updates,
indicated as ‘NOTE’ on a separate leaflet.
0.000

4
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully
solder the leads
2- Make sure the solder joints are cone-shaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE ONE AT A TIME !
Assembly hints
DO NOT BLINDLY FOLLOW THE ORDER OF
THE COMPONENTS ONTO THE TAPE.
ALWAYS CHECK THEIR VALUE ON THE
PARTS LIST!

5
Construction
C1 : 100nF (104 - µ1)
C2 : 100nF (104 - µ1)
C3 : 1µF (105)
C4 : 100nF (104 - µ1)
C5 : 47nF (473)
5. Ceramic Capacitors
C...
D1 : 1N4007
1. Diode. Watch the polarity!
D...
CATHODE
ZD1 : 12V0 / 1,3W
2. Zener diode. Watch the polarity!
ZD...
CATHODE
R1 : 4K7 (4 - 7 - 2 - B)
R2 : 100K (1 - 0 - 4 - B)
R3 : 4M7 (4 - 7 - 5 - B)
R4 : 22K (2 - 2 - 3 - B)
R5 : 470K (4 - 7 - 4 - B)
R6 : 1K5 (1 - 5 - 2 - B)
3. 1/4W Resistors
R...
R13 : 10K (1 - 0 - 3 - B - 9)
R14 : 10K (1 - 0 - 3 - B - 9)
R15 : 10K (1 - 0 - 3 - B - 9)
R16 : 10K (1 - 0 - 3 - B - 9)
R17 : 10K (1 - 0 - 3 - B - 9)
R18 : 10K (1 - 0 - 3 - B - 9)
4. Metal film resistors
T1 : BC547B
T2 : BC547B
6. Transistors
SK1 (2X)
SK2 (2X)
SK3 (2x)
SK4 (2X)
MIC1 -
MIC1 +
7. PCB tabs
R...
R7 : 4K7 (4 - 7 - 2 - B)
R8 : 4E7 (4 - 7 - B - B)
R9 : 4E7 (4 - 7 - B - B)
R10 : 4E7 (4 - 7 - B - B)
R11 : 470K (4 - 7 - 4 - B)
R12 : 470K (4 - 7 - 4 - B)

6
Construction
LD1 : 5mm LED RED
LD2: 5mm LED GREEN
LD3: 5mm LED YELLOW
LD4: 5mm LED RED
8. LEDs. Watch the polarity!
LD...
CATHODE
COLOUR= 2...5
CATHODE
LD...
CATHODE
MIC1
9. Microphone
MIC...
F1 : 3,15A T (slow)
12. Fuse holder + fuse
Choose operating voltage :
For 110 - 125VAC :
C7 : 220nF / 250VAC
C8 : 470nF / 250VAC
For 220 - 240VAC :
C7 : 470nF / 250VAC
C8 : 220nF / 250VAC
10. Capacitors
C6 : 470µF / 16V
11. Electrolytic capacitor.
Check the polarity!
C...
C...
F...
TH1 : TIC 106M or eq.
TH2 : TIC 106M or eq.
TH3 : TIC 106M or eq.
13. Thyristors
TH...
L1
14. Choke
L...
RV1 : 10K
RV2 : 10K
RV3 : 10K
RV4 : 10K
15. Resistor trimmers
RV...

7
Mount the snap-in AC sockets on their support.
Mount the PCB on the bottom lid of the enclosure and fasten with the supplied screws. (Use the
shortest supplied screws)
Assembly
16. Assembly

8
Assembly
Position the socket support on the bottom lid.
Run about 10 cm (4”) of the supplied wire trough the hole in the enclosure lid. Click the strain
relief on the cable, and squeeze it into the hole, until it fits snugly
1 2 3
OPEN
OPEN

9
As this kit is shipped to different countries, there is no AC plug supplied. You will need to attach a
plug that matches your electrical system to the loose end of the AC cable. Always close and fasten
the enclosure lid before operating this kit. Make sure the AC voltage is correctly set. Fill out the
included power rating label and stick it to the bottom of the enclosure. To test the unit, turn all con-
trols fully clockwise and plug it in. When the AC cord is plugged in, the power indicator LED should
light. Tap the enclosure gently. The internal LED’s will flash. Now you can test the unit with light
bulbs connected. Make sure the max. rating per channel is not exceeded ! You can adjust the over-
all sensitivity by turning the master level control, while the level for each individual channel can be
adjusted with the low-, mid- and high level controls.
Hook-up & Use
Solder the AC cable to the SK1 pins. Connect the AC sockets to the
board with the supplied wire. Inspect the whole assembly once
more before closing the lid. Fasten the lid with the supplied screws.
17. Hook-up and use
POWER INDICATOR
MICROPHONE
MASTER LEVEL
LOW LEVEL
MID LEVEL
HIGH LEVEL
100W @ 110-125VAC
200W @ 220-245VAC
MAX !
AC PLUG (OPTION)
+/- 6cm (2,4”)

10
18. Diagram power supply
SK1
L1
F1
3.15 SLOW
C7
470n/250V~ @230VAC
R11
470K
D1
1N4007
ZD1 12V/1.3W
C6
470µ/16V
R1 4K7
LD1
RED
R2
100K
RV1 10K
S
MIC1
MIC M300
C1
100n
T1
BC547B
T2
BC547B
C2
100n
R3
4M7
R4
22K
R5
470K
RV2
10K
R6
1K5
C4
100n
RV3
10K
R7
4K7
RV4 10K
C5
47n
C3
1µ
SK4SK3SK2
N L
220n/250V~ @230VAC
220n/250V~ @115VAC
AC POWER IN
LEVEL
LOW MID HIGH
LAMP1 LAMP2 LAMP3
C8
470n/250V~ @115VAC
R12 470K
TH1
TIC106M
TH2
TIC106M
TH3
TIC106M
R8 4E7
R9 4E7
R10 4E7
LD2
GREEN
LD3
YELLOW
LD4
RED
R13
10K/0.6W
R15
10K/0.6W
R17
10K/0.6W
R16
10K/0.6W
R18
10K/0.6W
R14
10K/0.6W
Diagram

11
19. PCB
PCB
C1
R2
3.15A SLOW
VELLEMAN P8017'1
F1
R1
LD1
A
C6
MIC1
L1
N
LACPOWER
SK1
HIGH
MID
LOW
LEVEL
R16
R14
R15
R13
C3
RV2
HIGHVOLTAGE
PCBCONNECTEDTOMAINS
RV1
T1
R3
C2
R4
R5
!
T2
LD2
C5
C4
R6
RV3
R7
LD3
LAMP1
N TH1
C7
R8
SK2
LAMP2
N
SK3
TH2
R9
R18
R10
R17
RV4
D1
LD4
R11
R12 ZD1
C8
LAMP3
N
TH3
SK4

5
4
1
0
3
2
9
2
9
0
7
9
5
Modifications and typographical errors reserved
© Velleman Kit nv H8017IP - 2014 - ED1 (rev.2)