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  9. Velleman K6714 User manual

Velleman K6714 User manual

K6714 & K6714 - 16
Universal Relay Card
ILLUSTRATED ASSEMBLY MANUAL H6714(16)IP-ED1
The relays can be controlled in different ways : direct
control from open-collector outputs, TTL or CMOS level or
trough other kits (K6711, K8000, K8023,…)
DIP switches are included to allow manual activation of the
relays in case of maintenance work.
Every output of the print can be equipped with a noise suppres-
sor network.
Output 12V CC can be used as a power supply for other kits:
K6711, K8023,...
Specifications :
Power supply: 230 or 125VAC max.
12VA.
Output voltage: 12V/250mA.
Relay switch-over contact : max.
5A at 220V.
Dimensions : 150 x 212mm
K6714
8 output relays
K6714-16
16 output relays
2
VELLEMAN NV
Legen Heirweg 33
9890 Gavere
Belgium Europe
www.velleman.be
3
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
 A good quality soldering iron (25-40W) with a
small tip.
 Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
 Thin raisin-core solder. Do not use any flux or grease.
 A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
 Needle nose pliers, for bending leads, or to hold compo-
nents in place.
 Small blade and phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the draw-
ings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
Use the check-boxes to mark your progress.
Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
0.000
4
Assembly hints
1.3 Soldering Hints :
1- Mount the component against the PCB surface and carefully solder the leads
2- Make sure the solder joints are coneshaped and shiny
3- Trim excess leads as close as possible to the solder joint
REMOVE THEM FROM THE TAPE
ONE AT A TIME !
AXIAL COMPONENTS ARE TAPED IN THE COR-
RECT MOUNTING SEQUENCE !
5
Color code table
I P E SF S DK N D GB F NL
C
O
D
E
CODICE
COLORE
CODIGO
DE
CORES
CODIGO
DE
COLORE
S
VÄRI
KOODI
FÄRG
SCHEMA
FARVEK
ODE
FARGEK
ODE
FARB
KODE
COLOUR
CODE
CODIFI-
CATION
DES
COU-
LEURS
KLEUR
KODE
C
O
D
E
0 Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart 0
1 Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin 1
2 Rosso Encarnad
o
Rojo Punainen Röd Rød Rød Rot Red Rouge Rood 2
3 Aranciat
o
Laranja Naranjad
o
Oranssi Orange Orange Orange Orange Orange Orange Oranje 3
4 Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel 4
5 Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen 5
6 Blu Azul Azul Sininen Blå Blå Blå Blau Blue Bleu Blauw 6
7 Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars 7
8 Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs 8
9 Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit 9
A Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver A
B Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud B
5%
4K7= ( 4 - 7 - 2 - B )
1%
4K7= ( 4 - 7 - 0 - 1 - 1 )
COLOR= 2… 5
6
Construction
To use the relay card with 16 relay outputs, mount the components
marked with (*) also (K6714-16).
TIP : The pictures on the packaging can be used as a guideline.
However, due to possible changes it is not 100% reliable.
Mount the components in the order described :
IMPORTANT
J
ATTENTION : In case you don’t use
a transistor array (IC’s for K6714-
16), fit he wire jumpers in the places
for IC1 and IC2, marked with a dotted
line.
1. Jumperwires
D1......D8 : 1N4148.
D9......D16 : 1N4148 (*)
D17....D20 : 1N5408.
2. Diodes (Watch the polarity!)
CATHODE
D...
3. 1/4W Resistors (Watch the color
code!)
R1......R16 : 1K5 (1-5-2-B) (*)
R17 : 1K5 (1-5-2-B).
R...
LD1...LD16 : 3mm LED. (*)
LD17 : 3mm LED.
4. LED’s (Watch the polarity!)
LD...
CATHODE
IC1 ... IC2 : 18P. (*)
Attention : just for K6714-16 !
5. IC socket
(Watch the position of the notch!)
SW1 : Dip-8 (*)
SW2 : Dip-8 (*)
6. Dip Switch
(watch the orientation!)
1
SW...
7
Construction
F1 : 0,25A slow.
7. Fuseholder and fuse
F...
Tree-pole screw connector :
J1...J8
J9...J16 (*)
J17
Six-pole screw connector :
J18
6p = 3x2p
Four-pole screw connector :
J19
J20,J21 (*)
4p = 2x2p
8. Teminal blocks
RY1...RY8 : VR15M121C
RY9...RY16 : VR15M121C (*)
9. Relay
C17 : 1000 µF/25v
10. Electrolytic capacitors
(Watch the polarity !)
C...
Trafo : 206012 (12VA 2x6V—1A)
Attention : See that the 6 or
220V connections come in the right
place.
11. Transformer
TRAFO...
TRAFO...
IC1,IC2 : ULN2803 (*)
12. IC’s (Watch the polarity !)
8
Noise suppression of the relay contacts “OPTIONAL !” :
At the standard module K6714 as well K6714-16 have you the opportunity to
noise-suppress every relay contact.
First : mount the resistors to noise-suppress the normally open contact
of the relay :
R19, R21, R23, R25, R27, R29, R31, R33 : 220Ω/0,5W
R34, R36, R38, R40, R42, R44, R46, R48 : 220Ω/0,5W (*)
Or mount the resistors to noise-suppress the normally closed contact of
the relay :
R18, R20, R22, R24, R26, R28, R30, R32 : 220Ω/0,5W
R35, R37, R39, R41, R43, R45, R47, R49 : 220Ω/0,5W (*)
Next mount the capacitors :
C1...C8 : 100nF/400V - Type : .1/250A or 15MQ100.
C9...C16 : 100nF/400V - Type : .1/250A or 15MQ100 (*)
To use the relay card with 16 relay outputs, mount the components
marked with (*) also (K6714-16).
Noise suppression
9
If you want an electronic controller to be able to switch higher currents and at
the same time you need an insulation between the controller and the controlled
items, then a relay module is an indispensable help.
The module is very well suited to be connected to our kits K6711 (15 channel IR
receiver) and one or two times K8023.
For those two kits power can be taken direct from the relay module. The module
can also be used together with the open collector interface module K2609 and
K8000.
The module can of course also be used very well in other applications.
OPTIONS :
In its standard version the module contains 8 relays (K6714), but in the full
version the module (K6714-16) contains :
16 relays.
DIP switches for manual operation.
A noise suppressor network for each output.
An indication LED per relay.
A ULN2803 type transistor array (IC’s).
You can fit the standard module K6714 with another 8 relays (12V types) your-
self. However this requires the installation of additional screw connectors.
The ULN2803 type transistor array allows you to control the
relays direct from a TTL or CMOS. For controlling the relay
with open collector control, don’t mount the transistors arrays.
IMPORTANT :
Important !
10
TEST AND CONNECTIONS :
Connect the phase to “0” and the Neutral to “125” or “220”, depending on the
mains voltage.
Normally the POWER ON LED should be lit now.
In case no manual operation has been provided, you can test the relay by
connecting the inputs (terminals 1 trough 16) to earth (GND) one after another.
Connections possibility's :
1. Connect the board to the 15 channel receiver K6711 (see Fig. 1.0)
FIG 1.0
Test and connections
11
Test and connections
2. Connect the board to the 10 channel, 2 wire remote control K8023
(see Fig. 2.0) :
FIG 2.0
D5
T1 C3
R13
ZD1
D4
LD11
D3
C2
VR1
C4
D2
SK1
R11
D1
R12
12..15Vin +VTX-
SK6
VELLEMAN P8023R'1
R14
C6
C1 IC2
5
SK2 SK3
R15
D6
1234
SK5
SK4
6789
IC3
SK7
+Vext
10 GND
IC1
SW1
MANUAL SWITCHING OF CHANNELS
11
J20
D18
D17
F1
J18
D19
D20
GNDVB 1 2
J19
345678 109
TRAFO
6
220 125
06
0
C17
2
1
4
3
5
6
R17
J21
1312 14 15 16
SW2
IC2
J
7
8
9
10
11
12
13
14
16
15
SK8
FROM K8023S
VELLEMAN P6714'1
12
Tips at malfunctions
Remedies in the case of malfunction cused by the relays
If the relays are used to switch alternating voltage, it may be necessary to
suppress them.
1. Suppressing resistive loads (Lamp, resistor,…) :
FIG. 3.1
2. Suppressing inductive loads (Transformer, motor,…) :
FIG 3.2
3. When above solutions fail :
In this last case an independently feeded DC-relay is used, wich is installed as
close to the load as possible.
Pay attention to the diode witch is fit ANTI-parallel with the coil,
its cathode connected to the plus side, its anode connected to
the minus side! This relay MUST be feeded by a separate pow-
er supply. The VDR must be suited for the voltage to be
switched.
FIG 3.3
220V - 240V
Siemens SIOV
S14K275
110V - 125V
Siemens SIOV
S14K150
13
INFORMATION FOR UPGRADING YOUR MODULE !
Component Quantity Description Order Nr.
Diodes 8 1N41418 small signal diode. 1N4148
Resitors 16 1/4W—1K5
LED’s 16 3mm Rd 1.0 MCD TD universal LED3RLN
IC Socket 2 18P DIL IC Socket 300 Mil. 18P
DIP switch 2 DS-8 DIP switch 1P and 8Pos. DS-8
Teminal blocks 6 Screw connector print 2 pole Blue Screw02
Teminal blocks 8 Screw connector print 3 pole Blue Screw03
Relays 8 Miniature Rel 12V/15A/1C JZC-22F
1Z
Vr15M121
C
IC’s 2 Octal high Current/High Voltage
Driver
ULN2803
OPTION : Noise suppression of the relay contacts :
Component Quantity Description Order Nr.
Resistors 8* 0,5W / 220 Ohm FB220E0
Capacitors 8* 100nF / 400V 15MQ100
or 1/250A
The quantity shown only pertains to the K6714 with an 8-relay output.
Double the quantity if you wish to extend your standard module to a
16-relay output.
(*) Simply double the quantity if you have the K6714-16 kit.
Components necessary to upgrade the K6714 to K6714-16 “16 Relay out-
puts” :
14
Schematic Diagram
Schematic diagram
15
PCB
PCB
Modifications and typographical errors reserved © Velleman Components NV - H6714(16)IP’1 - 2014 (re1.1)
VELLEMAN NV
Legen Heirweg 33, B-9890 GAVERE
Belgium (Europe)

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