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Velleman K8056 User manual

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Eight channel remote relay card
ILLUSTRATED ASSEMBLY MANUAL H8056IP-1
Thisrelaycardcanbeusedinseveralways:stand
alonecard,addressedbyswitchesoropencollector
outputsorremotecontrolledthroughRS232.
K8056K8056
This relay card can be used in several ways:
Stand alone card, addressed by switches or open collector
outputs.
Remote controlled through RS232.
In option remote controlled using RF (radio frequency) signals
and K8058 remote control+ RX433 module
Since the card can be addressed using RS232 commands, you
may write custom applications in any language you want or on
any platform you want.
Test software can be downloaded from our web site.
This device complies with Part 15 of the FCC Rules provided
the enclosed instructions are followed to the letter. Use of the
device is subject to the following conditions: (1) this device
must not cause harmful interference and (2) the operation of
this device should not be influenced by unwanted interference.
More information about FCC can be look at http://www.fcc.gov
3
Features & specifications
Features :
Eight high quality relay contacts, 5A/230VAC max.
Relay outputs are transient suppressed using VDR’s.
LED confirmation on each relay contact.
Eight drive inputs to use with open collectors or regular switches.
RS232 input to drive the card with computer or terminal.
High or low impendant selection (10K or 1K).
Optional RF driving possibility using RX433 type module(*). Together with
K8058 eight channel RF remote control.
Specifications
 Power: 12Vac / 500mA (including 12V output)
 Unregulated 12Vdc / 200mA power output
Diagnostic / test software
Separate relay on/off test with moment or toggle function.
Clear all / set all relays function.
Address selection, up to 255 cards can be selected.
Emergency stop for all cards.
Minimum system for test software :
 Pentium class CPU
 Windows 95 or higher
 Mouse and free RS232 port
* Not simultanious with RS232
4
Assembly hints
1. Assembly (Skipping this can lead to troubles ! )
Ok, so we have your attention. These hints will help you to make this project
successful. Read them carefully.
1.1 Make sure you have the right tools:
 A good quality soldering iron (25-40W) with a
small tip.
 Wipe it often on a wet sponge or cloth, to keep it clean; then apply solder to
the tip, to give it a wet look. This is called ‘thinning’ and will protect
the tip, and enables you to make good connections. When solder
rolls off the tip, it needs cleaning.
 Thin raisin-core solder. Do not use any flux or grease.
 A diagonal cutter to trim excess wires. To avoid injury when cutting
excess leads, hold the lead so they cannot fly towards the eyes.
 Needle nose pliers, for bending leads, or to hold compo-
nents in place.
 Small blade and Phillips screwdrivers. A basic range
is fine.
For some projects, a basic multi-meter is required, or might
be handy
1.2 Assembly Hints :
Make sure the skill level matches your experience, to avoid disappointments.
Follow the instructions carefully. Read and understand the entire step before
you perform each operation.
Perform the assembly in the correct order as stated in this manual
Position all parts on the PCB (Printed Circuit Board) as shown on the draw-
ings.
Values on the circuit diagram are subject to changes.
Values in this assembly guide are correct*
0.000
5
Use the check-boxes to mark your progress.
Please read the included information on safety and customer service
* Typographical inaccuracies excluded. Always look for possible last minute
manual updates, indicated as ‘NOTE’ on a separate leaflet.
1.3 Soldering Hints :
1- Mount the component against the PCB sur-
face and carefully solder the leads
2- Make sure the solder joints are cone-shaped
and shiny
3- Trim excess leads as close as possible to the
solder joint
REMOVE THEM FROM THE TAPE ONE AT A
TIME !
Assembly hints
AXIAL COMPONENTS ARE TAPED IN
THE CORRECT MOUNTING SEQUENCE !
6
Construction
R1 : 1K (1-0-2-B)
R2 : 10K (1-0-3-B)
R3 : 56 (5-6-0-B)
R4 : 56 (5-6-0-B)
R5 : 10K (1-0-3-B)
R6 : 56 (5-6-0-B)
R7 : 10K (1-0-3-B)
4. Resistors.
R...
J (6x)
1. Jump wires.
D5 : 1N4148
D6 : 1N4148
D7 : 1N4148
D8 : 1N4148
D9 : 1N4148
D10 : 1N4148
D11 : 1N4148
D12 : 1N4148
2. Diodes (check the polarity)
CATHODE
D...
ZD1 : 5V1
3. Zener diode (check the polarity)
CATHODE
ZD...
R8 : 56 (5-6-0-B)
R9 : 10K (1-0-3-B)
R10 : 56 (5-6-0-B)
R11 : 10K (1-0-3-B)
R12 : 56 (5-6-0-B)
R13 : 56 (5-6-0-B)
R14 : 56 (5-6-0-B)
R15 : 10K (1-0-3-B)
R16 : 10K (1-0-3-B)
R17 : 10K (1-0-3-B)
R18 : 1K (1-0-2-B)
R19 : 470 (4-7-1-B)
R20 : 4R7 (4-7-B-B)
R21 : 4R7 (4-7-B-B)
R22 : 1K (1-0-2-B)
R23 : 10K (1-0-3-B)
R24 : 1K (1-0-2-B)
D1 : 1N4007
D2 : 1N4007
D3 : 1N4007
D4 : 1N4007
5. Diodes (check the polarity)
CATHODE
D...
SW1 : Test (KRS0612)
6. Push button
SW...
C1 : 100n (104, 0.1, u1)
C2 : 100n (104, 0.1, u1)
7. Capacitors
c...
7
Construction
IC1 : 14p
8. IC sockets. Watch the position
of the notch!
LD1 … LD8 : Output indication
LD9 : Power indication
LD10 : DATA indication
9. LEDs. Watch the polarity!
LD1
CATHODE
LD1
LD2
LD3
LD4
LD5
LD6
LD7
LD8
LD9
LD10
3mm RED
T1
T2
T3
T4
T5 BC547B
T6
T7
T8
T9
10. Transistors
T1
JP1 : 3p “ON/OFF remote”
JP2 : 3p “RS232/RF”
JP3 : 3p “Normal/Current”
11. Header
C3 : 100µF
C4 : 100µF
12. Electrolytic capacitors.
Watch the polarity !
C...
ATTENTION : SK2 to SK9 are
7,5mm pitch connectors, SK12 to
SK19 are 5mm pitch connectors!
SK1 : 2p => (AC 12V input)
SK2 : 2p
SK3 : 2p
SK4 : 2p
SK5 : 2p
SK6 : 2p Output 1 … 8
SK7 : 2p
SK8 : 2p
SK9 : 2p
13. Screw connectors
8
Construction
SK10 : 2p => RS232 input
SK11 : 2p => V Out 12V
SK12 : 2p
SK13 : 2p
SK14 : 2p
SK15 : 2p
SK16 : 2p
SK17 : 2p
SK18 : 2p
SK19 : 2p
Input 1 … 8
VDR1
VDR2
VDR3
VDR4
VDR5
VDR6
VDR7
VDR8
14. VDR’s
VDR300 (300VAC/385VDC)
VR1 : UA7805
Check the
orientation !
15. Voltage regulator
VR...
C5 : 1000µF
16. Electrolytic capacitor.
Watch the polarity !
C...
RY1
RY2
RY3
RY4 VR10V121C
RY5
RY6
RY7
RY8
17. Relays
IC1 : VK8056
programmed
Pic16F630 or eq.
18. IC. Watch the position of the
notch!
9
Control options
19. Control options
Normal Current
10K 1K
ONOFF
Fig 2.0
9 pole
3 : TxD
5 : GND
25 pole
2 : TxD
7 : GND
0 IN
355
3
TO PC
SUBD 9 pole female TO K8056
10 meter max.
5 3
TxD GND
1) RS232 cable :
Do not use a null-modem cable !!
Jumper setting :
Place JP1 in ON position
Place JP2 in RS232 mode, see fig 1.0.
Choose the impedance, high or low with JP3. Define the
impedance on experimental use. The impedance depends
on the length of RS232 cable you’re using.
Normally the impedance is 10Kohm => select normal.
If you use current loop (long cable), select current. The impedance will be
1Kohm.
2) Wireless link :
It is possible to use the K8056 together with a remote control (e.g. our K8058).
In this case an optional receiver module type RX433 is available.
The receiver module is mounted on the left hand side of the K8056 board.
Watch the position, the coil point to the relays of the K8056. If you choose wire-
less operation, make sure to set jumper JP1 & JP2 in right position.
Transmission quality depends on your environment. Other RF sources might
interfere with your signal.
Jumper setting :
Place JP2 in RF mode.
Place now JP1 in ON position (see fig. 2.0)
Put JP1 in OFF mode if you don't use a remote control (RS232 or wireless link)
RFRS232
Fig 1.0
10
Note: A Test program can be downloaded from our web site.
The source code (VB) is also available. (English only)
1) Instructions for software design :
As the instructions consist of a string of ASCII characters, it is easy to design
software which transmits the instructions via the serial port of the PC.
Port settings are: 2400/8/N/1
For wired operation, the instruction sequence needs to be sent at least twice.
For wireless operation, we recommend to send the instruction string at least 5
times in a row to ensure proper reception under all conditions. For improved
reliability, add a pause of a least 300ms between two different instructions.
Please note that environmental conditions can interfere with the signal.
Therefore, the unit is not suited for use as or as part of any kind of equipment
which might cause harm to people or property if a malfunction should occur.
2) Instruction sequence :
To execute a command, the correct sequence needs to be sent to the K8056.
Basically, a command sequence looks like this :
1. CHR$(13)
2. card address (1..255)
3. instruction
4. address (1..255) or relay# ('1'..'9' ASCII)
5. checksum (2-complement of the sum of the 4 previous bytes + 1)
3) Instructions :
'E' : Emergency stop all cards, regardless of address. Carefull, relays turned
on by open collector inputs will not be turned off by this command).
'D' : Display address. All cards show their current address in a binary fashion.
(LD1 : MSB , LD8 : LSB)
'S' : Set a relay. 'S'-instruction should be followed by relay # '1' to '8'.
('9' sets all relays at once).
'C' : Clear a relay. 'C'-instruction should be followed by a relay # '1' to '8'.
('9' clears all relays at once.)
'T' : Toggle a relay. 'T'-instruction should be followed by a relay # '1' to '8'.
20. Addressing the K8056 card through RS232 commands.
Addressing