Velodyne DF-10sc User manual

Velodyne Acoustics, Inc.
1070 Commercial St. Suite #101
San Jose, CA 95112
408.436.7270 voice
408.436.7276 fax
Printed on recycled paper.
Velodyne, DF-12sc & DF-10sc are trademarks of Velodyne Acoustics, Inc. For installation & connections, see the sup-
plied installation / connections manual.
12" & 10" Distortion Free (DF) Series
Automotive Servo-Controlled Subwoofers
Models DF-12sc & DF-10sc
OWNER'S MANUAL
DISTORTION-FREE
SUBWOOFER
AUTOMOTIVE
Superior Design For Superior Sound
"...I rank the quality, if not the magnitude, of this small California
company's achievement up there with Dolby noise reduction and
the Compact Disc."
-David L. Clark
Audio, Nov. 1990
on Velodyne's servo-controlled
subwoofer systems.
"The servo-feedback subwoofers, in our experience, produce the
purest low frequency sounds of all the designs."
-John E. Johnson, Jr., Ph.D.
Secrets of Home Theater and High Fidelity, Jan. 1995
on Velodyne's servo-controlled
subwoofer systems.
"... it's safe to say that when it comes to woofin' done right,
Velodyne's bigger models are probably the safest bet there is."
"If you know subwoofers, you know about Velodyne."
-Corey Greenberg
Home Theater Technology, Feb. 1995
Face Off: Comparison of five subwoofers

FOR YOUR RECORDS. . .
DATE PURCHASED _____________________________________
MODEL PURCHASED ___________________________________
DEALER ______________________________________________
INSTALLED BY _________________________________________
SERIAL# _____________________________________________
WARNING!
Do not power up system before consulting manual.
Incorrect installation could result in damage to unit that
will not be covered under warranty. Please follow these
easy steps before using/installing unit.
Please read all instructions first.
Due to the sophisticated nature of this equipment, we highly
recommend having an authorized Velodyne dealer perform all
installation & setup functions.
Double check all connections to unit before applying power.
Servocontrolunitmusthavebasicfunctionssettoyourinstallation
type before applying power.
Final calibration should be set by installer after initial power up.
Installationmanual MUSTbe followedprecisely duringinstallation
process to ensure proper performance and prevent damage to
speaker or control unit.
110
SPECIFICATIONS DF-12sc DF-10sc
THD <1% <1%
THD 10-25%+10-25%+
frequency response 13-105hz 15-105hz
sensitivity (1w/1m) 90 dB 87 dB
excursion capability (linear) 3/4 in. 3/4 in.
(max.) 1-1/4 in. 1-1/4 in.
voice coil diameter 2-1/2 in. 2-1/2 in.
magnet weight 54 oz. 54 oz.
nominal impedance 4 ohms 4 ohms
recommended amp power 100 w/min. 100 w/min.
300 w/max. 300 w/max.
recommended enclosure size * 1.7 cu. ft. 1.0 cu. ft.
* Recommended enclosures :
Thisproducthasbeendesignedtoperforminanytypeofenclosure,
or in an infinite baffle setup. Performance of the subwoofer system
may be tailored to your listening taste by altering the type of
enclosure used. Consult installation manual for further details.
Power requirements are typically reduced when used in an infinite
baffle configuration.
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(comparable non-
servo subwoofers)
✓
✓
✓
✓
✓
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(sealed)
Specifications are subject to change without notice.

Care Of Your Velodyne
This product combines both electronic devices and loudspeakers.
Care must be taken not to damage either unit. Please take every
precaution possible when installing and using the product so
damage does not occur.
● Do not allow objects to come in contact with the clear anodized
aluminum cone, as the cone is very delicate.
● Use only damp cloth when cleaning either controller housing or
speaker. No harsh detergents or chemicals that may damage
thesurface.
● Never expose the Servo-Controller housing to moisture.
● DO NOT try to adjust the setup controls in control unit. Refer all
adjustments to an authorized Velodyne dealer/installer.
● If any part of your Velodyne Servo-Controlled subwoofer or
controller should require service, return unit to your authorized
dealer. There are no user serviceable parts inside.
Congratulations!
Thank you for purchasing a Velodyne product. Your purchase of a
Velodyne servo-controlled subwoofer for the automobile shows a
desire to achieve the highest possible quality of sound reproduc-
tion. This product has been engineered and built to the highest
standards to provide you with years of listening pleasure.
The DF-series servo-controlled subwoofers represent a break-
through in car audio technology. By designing the speaker and
proprietary control circuitry from the ground up, we have reduced
distortion to an order of magnitude below that of the best speakers
currently available. After you listen, we think you'll agree. For the
lowest distortion speakers around, there is only one choice. Velo-
dyne, the bottom line in bass.
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Warranty & Service Information
This product is constructed of the highest grade materials and
assembled under the strictest possible quality assurance condi-
tions.
Should a situation arise which leads you to believe the product is
malfunctioning, please return to your authorized Velodyne dealer
first.
Should the product require repair or service, your Velodyne dealer
is required to send the product in to Velodyne directly, we do not
authorize outside service stations to make repairs to this product.
If you have any additional questions concerning the specific war-
rantycoverage,pleaseconsultthesuppliedwarranty &registration
card.
Any additional questions which are not covered in this manual
should be directed to either your authorized Velodyne dealer or
contact us directly at Velodyne . . .
Velodyne Acoustics, Inc.
1070 Commercial St. Suite #101
San Jose, CA 95112
408.436.7270 voice
408.436.7276 fax

Servo Technology
Velodyne pioneered the use of servo-control technology as a
means of reducing distortion over a decade ago. Now, we are the
first to offer this revolutionary technology for use in the automobile.
In normal music listening, we are exposed to many forms of
distortion. Every component in the signal path adds it's own char-
acteristicdistortiontothesignal.Sincemosthighqualityelectronics
available now have distortion levels far lower than we are able to
hear, that leaves your speakers as the worst offenders. While we
scrutinize distortion specifications before we buy an electronic
component, we rarely see anyone list distortion on loudspeakers.
That is because traditional subwoofers (even high quality types)
can produce distortion levels around 25% at typical levels. Even at
only one watt input power, many subwoofers produce from 8-10%
distortion.
Traditionalspeakersproducesoundbyusingaconewhichisforced
to move by an electromagnetic motor. The motor is connected
directly to an amplifier, which provides the necessary increase in
power to drive the speaker. If a speaker was functionally "perfect",
this method would work fine. The problem arises when the fast
moving speaker cone is called upon to stop & change direction
quickly. The speaker cone may continue to move, resulting in
muddy bass with an increased amount of harmonic distortion.
Unfortunately there is no way for this traditional system to "control"
distortion. Until now.
Velodyne's patented servo-control system uses a "motional feed-
back loop", which corrects for any distortion. Here's how it works.
Themusic signal thatnormally goes toyour amp isre-routed to our
control unit. This unit monitors the music signal, which should be
reproduced exactly without distortion. We then mount two acceler-
ometersonthespeaker.Oneaccelerometermonitorsconemotion,
whilethe other accounts for motionof the vehicle. Nowthat we can
monitor the actual motion of the cone, we can instantaneously
compare how well the acoustic output of the speaker matches the
musicsignal.If&whentheoutputfromthespeakerstartsto deviate
from the music signal, the servo circuitry modifies the drive signal
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Practice Safe Sound
WE WANT YOU LISTENING FOR A LIFETIME!
Used wisely your new sound reproduction equipment will provide
you with a lifetime of listening pleasure. Unfortunately, hearing
damagefrom exposure toloud noiseis often undetectableuntil itis
too late. Since it is all too easy to keep "turning up the volume" so
you can overcome road noise, we would like to issue this word of
caution.Velodynerecommendsthatyouavoidprolongedexposure
toexcessivesoundpressurelevels.Thefollowinglistisincludedfor
your protection.
Decibel Level Example
40 dB Quiet library, soft whispers
50 dB Typical quiet room
60 dB Office equipment, background noise
70 dB Vacuum, hair dryer, restaurant
80 dB Average city traffic
Sustained exposure to levels of noise higher than this can be
dangerous to your hearing.
90 dB Subway, motorcycle, lawn mower
100 dB Garbage truck, power tools
120 dB Live rock concert
140 dB Gunshot (close range), jet plane
180 dB Rocket launching pad
Information courtesy of Deafness Research Foundation.

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The Velodyne Story . . .
Founded in 1983 by David Hall,
Velodyne Acoustics is the result of an
effort to bring the discipline of me-
chanical engineering and the doctrine
of common sense to the field of high
performance audio- the Silicon Valley
approach to sound.
Through innovative thinking and
inventive design, the company pio-
neered the first true servo-controlled
subwoofers. The result was both the
reference standard for bass repro-
duction and the foundation for distor-
tion-free listening.
Rejecting the trend toward high-end
indulgence or fancy marketing gim-
micks with no relevance to improving
sound, Velodyne devoted its techni-
cal resources to bringing the benefits
of ultra-low distortion technology
within the reach of all dedicated
music lovers. In fact, many state of
the art recording studios & homes
now feature Velodyne subwoofers as
their "reference standard" by which
all others should be judged.
With the introduction of Velodyne's
Distortion Free Series for the automo-
bile, listeners finally have access to
all the details and dynamics that
make up the modern listening experi-
ence. Anything imperfect originates
elsewhere. By design, Velodyne
speakers are incapable of error.
to the amplifier. Forcing the speaker's acoustical output into a true
representation of the music.
The term "servo" is misused by some manufacturers who use a
differentmotorontheirspeakerstotryandmakewooferssoundlike
larger more powerful units. Unfortunately this usually results in a
large amount of distortion as well. At Velodyne, we take an already
large & powerful speaker, then use motional feedback to create a
true"servo"controlledspeaker.Thisreducesdistorionandachieves
a level of sound quality never before heard of.
Product Features & Controls
● Rigid cast aluminum basket
● Rubber surround for long excursion and durability
● Rigid spun aluminum alloy cone
● 2-1/2" high temperature voice coil
● Forced air cooling of voice coil
● Gold binding posts accept large guage wire
● Patented High-Gain-Servo control
● Selectable subsonic filter (10 or 30 hz)
● Selectable low pass crossover frequency (60 to 120 hz)
● Optional bypass for low pass crossover
● Remote mounted digital volume control (user adjustable)
● Phase selection (0, 90, 180, 270)
● Enclosure type selection; sealed, infinite baffle, etc.
● Low frequency equalization circuit; to allow use with most
amps on the market
● Delayed turn on/off; prevents pops & thumps
● Gain compression circuit; to prevent woofer from over
excursion
● Input overload protection
● Thermal power sensing; protects woofer's voice coil from
burnout

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Servo-System Signal FlowSystem Design Suggestions
The Velodyne product you have purchased was designed to offer
you the greatest amount of flexibility possible in your vehicle's
sound system. However, due to the nature of the servo-control
circuitry, there are some suggestions you should observe to avoid
anyproblemsandensuremaximumperformance.Pleasereadand
observe these requirements before proceeding with system instal-
lation.
● When choosing an amplifier, it must have extended low
frequency response down to at least 10 hz
● Optimum performance is typically realized with one dedi-
cated amplifier per woofer
● Amplifier used must have gain adjustment
● Amplifier used should be capable of supplying woofer with
a minimum of 100 watts RMS
● Maximum suggested amplifier power is 300 watts RMS
● When installed in a sealed enclosure, the unit may require
an amplifier towards the high end of the scale (200-300w);
when used in an infinite baffle setup, power requirements
are reduced and satisfactory performance may be attained
with a smaller amp (100-200w)
● Sealed enclosures: accurate sound, simple to build but
require more amp power than other enclosures
● Infinite baffle: accurate sound, simple installation, lowest
power requirements
● Ported enclosures: much higher output, low power require-
ments but more complex to build
SIGNAL
SOURCE
AMPLIFIER
SPEAKER
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▼
▼
▼
As you can see from this diagram, the speaker and amplifier now
becomepart ofa loop.Actual conemotionis monitored,so nowwe
can control the drive signal to the amplifier. In essence, controlling
how the speaker responds.
SERVO
CONTROL
UNIT