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VEMAG ROBOT HP7E User manual

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Vacuum ller
ROBOT HP7E (from 160.0215)
ROBOT HP10E (from 161.0312)
ROBOT HP12E (from 165.0234)
ROBOT HP15E (from 162.0241)
ROBOT HP20E (from 163.0300)
Operating instructions
The copying, distribution and utilization of this document as well as the
communication of its contents to others without expressed authorization
is prohibited. Offenders will be held liable for the payment of damages.
All rights reserved in the event of the grant of a patent, utility model or
ornamental design registration.
We reserve the right to make technical modications
Issue: 04/10
Version: 3.1 EN (Original operating instructions)
Software Version: 00.02.000
© VEMAG Maschinenbau GmbH • Postfach 1620 • D-27266 Verden
Phone: +49 42 31 77 70 • Fax: +49 42 31 77 72 41
E-Mail: [email protected]
http://www.vemag.de
ROBOT HP7E / HP10E / HP12E / HP15E / HP20E Index
i© VEMAG 2010
Index
Declaration of conformity
0. Foreword 0-1
1. Safety instructions 1-1
1.1 Sphere of application 1-1
1.2 Use in accordance with purpose 1-1
1.3 Explanation of symbols 1-2
1.4 General safety instructions 1-3
1.5 Special safety instructions 1-4
2. Description 2-1
2.1 Overview ROBOT HP7E / HP10E / HP12E / HP15E / HP20E 2-1
2.2 Brief description 2-1
2.2.1 Hopper 2-1
2.2.2 Feed screw 2-2
2.2.3 Double screws 2-2
2.2.4 Filling horn holder 2-3
2.2.5 Linking gear (optional) 2-3
2.2.6 Controls 2-4
2.2.7 Knee lever 2-7
2.2.8 Step 2-7
2.2.9 Adjustable feet 2-7
2.2.10 Front door 2-7
2.2.11 Lifting/tipping device (optional) 2-7
3. Installation and commissioning 3-1
3.1 Transporting the machine 3-1
3.2 Setting up the machine 3-3
3.3 Electrical connection 3-4
3.4 Checking direction of rotation 3-5
3.5 Levelling the lifting/tipping device (optional) 3-6
4. Setting up 4-1
4.1 General information 4-1
4.2 Fitting the double screw housing 4-1
4.3 Fitting the double screws 4-3
4.4 Fitting the lling horn 4-4
4.5 Locking the linking gear (optional) 4-5
4.6 Fitting the linking horn (optional) 4-6
4.7 Setting the vacuum 4-8
4.7.1 Filling raw and cooked sausage 4-8
4.7.2 Filling liquid product 4-8
4.8 Fitting the scraper 4-9
4.9 Adjusting the knee lever 4-10
5. Operation 5-1
5.1 Working with the machine 5-1
5.2 Working with provisional drive 5-4
6. Graphical control 6-1
6.1 Control panel 6-3
6.2 Screen 6-5
6.2.1 Header 6-5
6.2.2 Program and mode 6-5
6.2.3 Basic parameters 6-5
6.2.4 Supplementary parameters 6-5
6.2.5 Footer 6-5
6.3 Keypad 6-7
6.3.1 Numerical keypad 6-7
6.3.2 Key C (Cancel) 6-7
6.3.3 Screen up/down keys 6-7
6.3.4 Padlock key 6-7
ROBOT HP7E / HP10E / HP12E / HP15E / HP20EIndex
ii © VEMAG 2010
6.3.5 Plus/minus keys 6-7
6.3.6 Cursor keys 6-7
6.3.7 Enter key 6-7
6.4 Status and error messages 6-8
6.5 Principles of operation 6-9
6.5.1 Select and edit programs 6-11
6.5.2 Importing and exporting programs using a USB stick 6-13
6.5.3 Select mode group, mode and view 6-15
6.5.4 Select start/stop method 6-17
6.5.5 Make settings (language, date/time, password) 6-19
6.5.6 Set up userkey 6-21
6.6. Mode groups, modes, start/stop methods and parameters 6-23
6.6.1 Mode groups, modes and views 6-24
6.6.2 Start/stop methods 6-24
6.6.2.1 Knee I 6-24
6.6.2.2 Knee II 6-24
6.6.2.3 Remote end 6-24
6.6.2.4 Remote stop 6-24
6.6.3 Basic parameters 6-25
6.6.3.1 Weight 6-25
6.6.3.2 First portion 6-26
6.6.3.3 Total weight (only for weight groups) 6-26
6.6.3.4 Pause 6-27
6.6.3.5 Linking/clip time/knife/output signal 6-27
6.6.3.6 Speed 6-28
6.6.3.7 Back suction 6-29
6.6.3.8 LPG belt speed 6-29
6.6.3.9 Portions per minute 6-29
6.6.3.10 Pressure control 6-30
6.6.4 Supplementary parameters 6-31
General applications 6-31
6.6.4.1 Speed of feed unit screw 6-31
6.6.4.2 Feed unit run-on 6-31
6.6.4.3 First link 6-31
6.6.4.4 Link offset/clip offset/knife offset (minced meat line) 6-32
6.6.4.5 Select double screw (HP series only) 6-32
6.6.4.6 Select pumping system 6-33
6.6.4.7 Stop counter 6-33
6.6.4.8 Soft start-up 6-33
6.6.4.9 Metal detection 6-34
6.6.4.10 Vacuum control 6-34
6.6.4.11 Synchronizing the machine using an external signal 6-35
Working with the length portioning machine 6-36
6.6.4.12 Product type 6-36
6.6.4.13 Last portion 6-36
6.6.4.14 Split casing tolerance 6-36
6.6.4.14 Remaining portions 6-37
6.6.4.16 Run-on 6-37
Working with the hanging machine 6-38
6.6.4.17 Calibre and sausage length 6-38
6.6.4.18 Distance from LPV 802 6-38
6.6.4.19 Sausages before rst hook 6-38
6.6.4.20 Sausages per hook 6-39
6.6.4.21Catch position 6-39
6.6.4.22 Sausages per stick 6-39
6.6.4.23 End of stick 6-40
6.6.4.24 End of portioning (LPV 802 and DHV 841 only) 6-40
ROBOT HP7E / HP10E / HP12E / HP15E / HP20E Index
iii© VEMAG 2010
6.6.4.25 Extra hook 6-40
6.6.4.26 Permitted deviation 6-41
Working with the automatic separation valve 6-42
6.6.4.27 Separation valve 6-42
6.6.4.28 Separation interval 6-42
6.6.4.29 Valve offset 6-42
6.6.4.30 Separation valve open 6-43
6.6.4.31 Separation valve closed 6-43
Working with the minced meat line and forming machine 6-44
6.6.4.32 Weight groups 6-44
6.6.4.33 Group position 6-44
6.6.4.34 Group portions 6-45
6.6.4.35 Group pause 6-45
6.6.4.36 Belt control (analog output 1) 6-46
6.6.4.37 Belt control (analog output 2) 6-46
Working with the scale 6-47
6.6.4.38 Number of samples
(VEMAG Scale 877 / Bizerba ST) 6-47
6.6.4.39 Print report (VEMAG Scale 877) 6-47
6.6.4.40 Tendency control (e.g. Process Check) 6-47
Working with special devices 6-48
6.6.4.41 Type of special control 6-48
6.6.4.42 Portion delay 6-48
6.6.4.43 Knife (cutter) 6-48
6.6.4.44 Maximum lling pressure
(pressure monitoring on grinding system) 6-49
6.6.4.45 Maximum temperature
(temperature monitoring for the grinding system) 6-49
6.6.4.46 Hopper mode 6-50
6.6.4.47 Hopper vacuum 6-50
6.6.4.48 Hopper level 6-51
6.6.4.49 Hopper level (optional) 6-52
6.6.4.50 Speed limit 6-53
6.6.4.51 External portioning 6-53
6.7 Service 6-55
6.7.1 Service pages 6-57
6.8 Messages 6-58
6.8.1 List of messages 6-58
7. Cleaning 7-1
7.1 General information 7-1
7.2 Removing parts to be cleaned 7-1
7.2.1 Filling horn and lling horn holder 7-1
7.2.2 Linking horn (optional) 7-2
7.2.3 Linking gear (optional) 7-2
7.2.4 Double screws 7-3
7.2.5 Double screw housing 7-3
7.2.6 Hopper 7-6
7.2.7 Scraper 7-7
7.2.8 Vacuum system 7-8
7.3 Cleaning the machine 7-10
7.4 Cleaning schedule 7-11
7.4.1 General recommendations 7-11
7.4.2 Chlorine-free alkaline cleaning agents 7-11
7.4.3 Chlorine-containing alkaline cleaning agents 7-13
7.4.4 Specialist cleaning agent for machine interior 7-14
7.5 Lubrication and assembly 7-15
7.5.1 Hopper 7-15
ROBOT HP7E / HP10E / HP12E / HP15E / HP20EIndex
iv © VEMAG 2010
8. Maintenance 8-1
8.1 General information 8-1
8.2 Grease gun 8-5
8.3 First-time maintenance work 8-6
8.4 Maintenance schedule 8-7
8.5 Daily maintenance 8-8
8.5.1 Feed unit seals (lubrication) 8-8
8.6 Weekly maintenance 8-10
8.6.1 Feed unit drive (lubrication) 8-10
8.6.2 Intake (air lter) 8-11
8.6.3 Vacuum pump (air lter) 8-12
8.6.4 Vacuum pump 16 m³ and 40 m³ (optional) 8-12
8.7 Monthly maintenance 8-13
8.7.1 Double screw drive (oil level and seals) 8-13
8.7.2 Vacuum pump 16 m³ and 40 m³ (optional) 8-13
8.8 Six-monthly maintenance 8-14
8.8.1 Feed unit seals 8-14
8.8.2 Hydraulic unit (oil level) 8-14
8.8.3 Vacuum pump 16 m³ and 40 m³ (optional) 8-14
8.9 Annual maintenance 8-15
8.9.1 Feed unit drive and feed unit seals 8-15
8.9.2 Hydraulic unit (oil change) 8-15
8.9.3 Vacuum pump 16 m³ and 40 m³ (optional) 8-16
8.10 Biennial maintenance 8-20
8.10.1 Double screw drive (oil change) 8-20
8.11 Three-yearly maintenance 8-21
8.11.1 Feed drive (oil change) 8-21
9. Troubleshooting 9-1
9.1 General information 9-1
9.2 Troubleshooting table 9-1
10. Appendix 10-1
10.1 General information 10-1
10.2 Technical data ROBOT HP7E / HP10E / HP12E / HP15E /
HP20E 10-2
10.3 Dimensional drawings ROBOT HP7E / HP10E / HP12E /
HP15E / HP20E 10-3
10.3.1 Hopper 250 l 10-3
10.3.2 Hopper 350 l 10-3
10.4 Electrical control panel (service hatch, right-hand side) 10-5
10.5 Drive controller ROBOT HP7E (front door) 10-7
10.6 Drive controller ROBOT HP10E / HP12E (front door) 10-9
10.8 Hydraulic plan 10-12
10.9 Lubricants 10-13
10.9.1 Double screw drive 10-13
10.9.2 Feed drive 10-13
10.9.3 Hydraulic unit lifting and tipping device (optional) 10-13
10.9.4 Vacuum pump 10-13
10.9.5 Feed unit seals and feed unit drive 10-13
10.9.6 Individual parts 10-13
10.10 Accessories 10-14
10.10.1 Double screw selection 10-14
10.10.2 Filling horn selection 10-14
10.10.3 Linking horns 10-15
10.10.4 Miscellaneous accessories 10-15
10.10.5 Tools 10-15
ROBOT HP7E / HP10E / HP12E / HP15E / HP20E Declaration of conformity
© VEMAG 2010
Declaration of conformity
reecting the intention of EC Machinery Directive 2006/42/EC, Annex IIA
We
VEMAG Maschinenbau GmbH
Weserstraße 32
27283 Verden (Aller)
hereby declare that the
Continuous vacuum ller
ROBOT HP7E type 160
ROBOT HP10E type 161
ROBOT HP12E type 165
ROBOT HP15E type 162
ROBOT HP20E type 163
Machine no. 16x.xxxx
complies with all of the relevant provisions of the EC Machinery Directive 2006/42/EC.
Particular consideration was given to
the standard EN 12463:2004(D) Food Processing Machinery - Filling machines and auxiliary machines -
Safety and hygiene requirements
The notied German authority
Prüf- und Zertizierungsstelle im BG-PRÜFZERT
Fachausschuß Fleischwirtschaft
Lortzingstraße 2, 55127 Mainz
performed a prototype test for this series of llers. The number of the inspection document issued on
29.12.2009 is FW 09117.
Authorised documentation representative:
Dr. Michael Gerretz
Tel.: +49 (0) 4231-777371
Fax: +49 (0) 4231-777241
[email protected]
ROBOT HP7E / HP10E / HP12E / HP15E / HP20E 0. Foreword
0-1© VEMAG 2010
0. Foreword
These operating instructions cover all the information required to operate
the vacuum ller. Two versions of the machine are available:
• ROBOT HP7E / HP10E / HP12E / HP15E / HP20E in the form of a
portioning machine
• ROBOT HP7E / HP10E / HP12E / HP15E / HP20E in the form of a
portioning and linking machine (optional)
Operating and maintenance instructions for any attachments (optional)
can be found in the appropriate separate operating instructions.
If you have any questions which cannot be answered by this manual,
please contact VEMAG Customer Service at any time. Our staff will be
please to hear your suggestions.
Read the safety instructions (Section 1) rst, before starting up the ma-
chine. You must follow all safety instructions to prevent injury to people
and damage to the machine.
You must follow all instructions on cleaning (Section 7) and maintenance
(Section 8). This is the only way to ensure reliable operation, high perfor-
mance and a long service life of your machine.
ROBOT HP7E / HP10E / HP12E / HP15E / HP20E0. Foreword
0-2 © VEMAG 2010