Venesta SGL User manual

SGL Locker
We know washrooms
Installation Instructions
627-212-06
(11/22)
T: 01782 277 200 | e: [email protected]
Technical Help

Recommendations for Solid Grade Laminate (SGL)
• Pilot hole diameters for screw fixing to SGL to be
0.5mm less than diameter of screw.
Generally; • No 6 screw - 3.5mm
• No 8 screw - 4mm
• No 10 screw - 4.5mm
• No 12 screw - 5mm
• ALL pilot hole diameters should be screw tested
before finalising.
Cut-Outs
• Square cut-outs:
Drill four corners (at least a 10mm diameter hole),
start from one of the holes, use a jigsaw with metal
cutting blade, cut the holes & square into the
corners. Finish with metal file (semi-soft), ensure all
sharp arrises are removed to avoid injury.
• Oval or circular cut-outs:
E.g, cutting a basin hole into a vanity top. Drill one
10mm diameter hole, start from the hole, cut
according to template, use a jigsaw with metal
cutting blade. Finish with metal file (semi-soft),
ensure all sharp arrises are removed to avoid injury.
Resizing & re-edging previously finished panels
• We recommend the panel is cut as previously
described, trim to size using a ‘TREND’ sunk bead
router cutter running at 18,000 to 22,000 rpm, finish
with 300 grit sand paper.
• Polish as described below.
Finish edges
• To eliminate machine-cutting imperfections at
edges, sand with 300 grit sand paper to fine finish.
• To obtain darker edges, rub edge with cloth soaked
in linseed oil or wax. Leave to dry for 30 minutes &
wipe off.
• Sharp edges must be smoothed to avoid injury.
Machining
• Use tungsten carbide tipped blades/cutters or metal
cutting tools.
Cutting
• For a clean cut, use carbide tipped saw blades with
trapezoidal & as many teeth as possible or jigsaw
with metal cutting blade.
• Alternating teeth may be suitable, but the cut will
not be as clean.
• For best results, use horizontally fixed saws.
Precision Cutting
• A clean edge without flaking can be obtained.
• For best quality cut:
1. Saw the panel slightly oversize
2. Re-cut edge to precise measurement using a
tungsten carbide tipped router cutter of required
profile at 18,000 to 22,000 rpm.
Grooving
• SGL can be grooved; use a saw blade or router
cutter with tungsten carbide tips.
• Groove depth must not exceed 1/3 of SGL
thickness.
Drilling
• For best results use carbide bits with 3 prongs
(helicoidal bits) in preference to high-speed steel
drills.
• Holes can be drilled through part or whole of
thickness
• For stopped holes, minimum thickness of 1.5mm to
2mm of laminate must remain (maximum depth of
hole = 11mm). Minimum of 1mm space must remain
between tenon, screw tip or insert & bottom of hole
(otherwise, risk of laminate cracking when fitting)
2
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)

3
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Introduction
Secure Fixing
It is vital that the structural integrity of walls, ceilings
and floors is capable of taking the dynamic and static
loads imposed by the fixings to support the product.
Insufficient structural integrity will invalidate
guarantees and cause product instability.
The surfaces being fixed into should be firm and
stable, without deflection and have good fixing
retention properties over the length and width of the
bearing surface.
Particular care should be taken with studwork walls
and suspended ceilings which will usually require the
inclusion of a pattress to sufficiently strengthen the
structure.
Poor security of fixings will compromise performance
and could lead to failure of the product.
Screws and fixings supplied to fix components to the
floor or wall structural material should be tested to
ensure they are suited and have sufficient holding
power to accept the static and dynamic loads
required to support our products. Due to the
multitude of floor and wall constructions, it should not
be assumed that the fixings supplied are suitable for
all installations. If you are uncertain contact your
local specialist fastening supplier.
Do NOT overtighten fasteners, if using power drivers
make sure that the torque settings are correct.
Cleaning & Maintenance
Please consult our cleaning & maintenance guide.
Panel Storage & Conditioning
• To ensure panels and doors remain flat ambient
site conditions must be stable prior to delivery.
Variable temperature and humidity can cause panels
to bow and twist irreversibly.
• Before, during and after installation, temperature
and humidity must be maintained between 18 - 25˚C.
• Panels should not be stored outside or in areas
where they may be exposed to water or humidity.
• Wet trades and forced-drying procedures should be
complete and the building fully dried out.
• Use supports and spacers to elevate panels off the
floor and keep space between panels; air must be
able to circulate around each panel evenly.
• The ideal base is a slatted pallet with base board;
however, if these are not available, panels should be
carefully stacked on bearers suitably spaced to
maintain flatness. Spacing of bearers should not
exceed 400mm.
• Avoid storage conditions where extremes of
temperature and humidity can occur.
• Panels must be allowed to equalise to levels
approximating to those that will prevail during
building use.
• BS EN438 recommendations should be adhered to:
Temperature – 18 to 25˚C
Air humidity – 40 to 60%
BS 4965 Flatness: Flatness to BS 4965 can only be
guaranteed at the time of delivery.
PrerequisitesSafety
Toolbox

Layout & Levelling
1
!These products require very careful setting out and are
manufactured to tight tolerances.
!Before installation, if in any doubt about how to
install these products please contact our technical
department.
!Setting Out: Refer to layout drawings.
!PPE: Wear personal protection equipment at all
times.
!Master keys are supplied with fittings and individual
keys are supplied INSIDE their respective lockers
!Installers should be highly experienced and be qualified to a
carpentry joiner level.
4
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
Variation A)
Corner Arrangement
257
257
257
257
257
257
257
257
Standard Configuration
Variation B)
Lockers with Benching
257
257
257
257
257
257
257
257

5
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Site Preparation
3
2
Plinth to be supplied by others as standard
If optional SGL plinth has been supplied see
details on pages 16-17
!
Please ensure plinth is level
!
Refer to layout drawing
1

6
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Ensure fixings are suitable for application.
Due to locker weight, secure fixing is vital; please consult a fasteners specialist.
Wall end lockers must be fixed to the side wall in the top and bottom compartments (1).
EVERY locker must be fixed to the wall at the top (2).
!
Locker Fixing Details
4
1
1
ø to suit
2
Appropriate
plug or similar
(not supplied)
5
4
3
6
Appropriate screw
(not supplied)
257
257
257
257
257
257
257
257
257
257
257
257
2
2
1
1
2
3.5 x 10mm
Appropriate
fixing (not
supplied)

7
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Locker Fixing Details (continued)
4
257
257
257
257
257
257
257
257
1
6.5mm ø
2
3
T
o
p
V
i
e
w
3
4Repeat steps 2 and 3
until all lockers are installed
257
257
257
257
257
257
257
257

8
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
1Fix from inside locker2
257
257
257
257
257
257
1
3
2
4
3mm ø
10mm deep
4.0
12mm
Do NOT drill
through outside
face
!
End Panel Fixing Details
5

9
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
Drill 5mm holes
through top panel
and 3mm Ø x 10mm
deep holes in top
of locker 2
1
4.0
19mm
Top Panel Fixing Details
6
1
2

10
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Follow steps 4-6, pages 7-10
to complete installation
6
Prepare site -
see step 3, page 5
1
2Cut down corner SGL
panels and angles to suit 3Assemble SGL panels and angles to make corner section
1
2
3.5mm ø
11mm deep
4.0
10mm
1
2
3
4
3mm ø
4.0
12mm
4Position two corner lockers
5
257
257
Variation A) Corner Arrangement
7

11
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Variation B) Lockers with Benching:
Bench Assembly Details
8
1
2
1
4.5mm ø
10mm deep
2mm ø
10mm deep
SGL
Hardwood
Assemble upside-down on a clean, flat surface
Do NOT drill through
faces of bench slats
!
1*
2
SGL
Hardwood
5.0
35mm
4.8
45mm
2
*Washer
required for
SGL slats only
3
turn
over

12
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
Variation B) Lockers with Benching:
Bench Fixing Details
9
1
Appropriate
anchor bolt or fixing
(not supplied)
1
2
ø to suit
Leg can
be wound
up/down to
adjust height
2
Appropriate
anchor bolt or fixing
(not supplied)
1
2
ø to suit
Ensure fixings are
suitable for application
!
Ensure bench is fixed
securely
!

13
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
257
Variation B) Lockers with Benching:
Locker to Bench Fixing Details
10
2
3.5mm ø
32mm deep
1
3
2*
4.0 x 60mm
Do NOT drill through
face of locker base
*Washer required for
SGL slats only
!
underside
view
Secure lockers individually as
shown in step 4, pages 7 - 8
1

14
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
1
inside
view
3.5mm ø
10mm deep
4.0 x 60mm
1
2
3
Do NOT drill through
face of panel
!
Scribed
by site
Variation B) Lockers with Benching:
Optional Front Panel Fixing Details
11

15
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
257
257
257
257
257
257
257
257
Secure top and end panels as shown in step 5, page 9 and step 6, page 10
Variation B) Lockers with Benching:
Top and End Panel Fixing Details
12
1

16
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
13Appendix C: SGL Plinth Assembly & Installation
4
5
1
2
3.5mm ø
11mm deep
4.0
12mm
1
2
3.5mm ø
11mm deep
4.0
12mm
6
2
7
turn
over
3
1
2
3.5mm ø
11mm deep
4.0
12mm
1
Cut to
required lengths

17
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
82
3
2
ø to suit
Appropriate plug or similar
(not supplied)
Appropriate screw
(not supplied)
Ensure walls are level
prior to installation
!
Ensure plinth is fixed
securely
!
13Appendix C: SGL Plinth Assembly & Installation
(continued)

18
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)
14
Coin Retain Locks:
1Insert coin
2Lock door & remove key
3 Unlock door (coin drops into retain box)
4 To remove coins, unlock retain box
Coin Return Locks:
1Insert coin
2Lock door & remove key
3 Unlock door (coin drops into return box)
Coin Return & Coin Retain
Locks - Removal of Transit
Coin:
1 Unlock door (coin drops into return/retain box)
2 Remove transit coin
If transit coin is stuck, please use the lever to release
If coin is stuck,
please use lever
to release
There is a small red tag attached to the locks allowing them to lock without a
coin. This should be removed after installation to allow normal operation.
!
Appendix D: Coin Retain & Coin Return Locks

Appendix E: Wristband Keys
15
Alderflat Drive
Newstead Industrial Estate
Trentham
Stoke-on-Trent
ST4 8HX
Venesta have a policy of continuous improvement and reserve the right to amend the information in this publication without notice
We recommend using a hammer to
connect the two sides together.
!
Small rivet (male)
005
Brass fitting (female)
Washer
Fit on outside (number
side) of wristband
Fit on inside (key
side) of wristband
1
2
3
Key side
view
19
T: 01782 277 200 | e: [email protected]Technical Help
627-212-06 (11/22)