Venturo HT50KX Operating instructions

22994
-
11-17-09
TABLE OF CONTENTS
HT50KX (HS*AAC-PB**) SUPERCEDES
TITLE DATE SECTION
TABLE OF CONTENTS
HT50KX / Prop Ctrl / W/ Eng Ctrls (HS*AAD-PB**)
SECTION 100 DESCRIPTION & SPECIFICATIONS
22912 INSTALLATION DIMENSIONS
18353 MOUNTING DIMENSIONS - BASE PLATE
22351 CAPACITY CHART - HT50KX
SECTION 150 SAFETY
15394 VEHICLE & CRANE ELECTRICAL HAZARD INFORMATION
920612 SAFETY & HAZARDS - GENERAL
19217 WINCH SAFETY WARNINGS
22171 DECAL PLACEMENT
22181A SAFETY DECALS DRAWING & LIST
22181B SAFETY DECALS DRAWING & LIST
22181C SAFETY DECALS DRAWING & LIST
22181D SAFETY DECALS DRAWING & LIST
SECTION 200 INSTALLATION
22172 CRANE INSTALLATION (PAGE 1 OF 2)
22173 CRANE INSTALLATION (PAGE 2 OF 2)
22345A CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 1 OF 3)
22345B CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 2 OF 3)
22174 CRANE OPERATION & MAINTENANCE INSTRUCTIONS (PAGE 3 OF 3)
22168 SAFETY SHUTOFF INSTRUCTIONS
20051 ROTATION STOP LOCATION
22825 22785 HYDRAULIC TANK DIMENSIONS
22883 PTO INSTALLATION
22913 COMPARTMENT DRAWING
22245 WIRE ROPE INSTALLATION
SECTION 400 REPLACEMENT PARTS
22987 HT40/50KX CRANE REPLACEMENT PARTS DRAWING
22988 HT40/50KX CRANE REPLACEMENT PARTS LIST
22916 21420 BOOM REPLACEMENT PARTS DRAWING
22917 21420 BOOM REPLACEMENT PARTS LIST
22930 21410 BOOM REPLACEMENT PARTS DRAWING
22931 21410 BOOM REPLACEMENT PARTS LIST
22876 WINCH REPLACEMENT PARTS DRAWING & LIST
22978 PROP HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS DRAWING
22979 PROP HYDRAULIC SYSTEM COMPONENTS REPLACEMENT PARTS LIST
22940 22736L HYDRAULIC VALVE MANIFOLD REPLACEMENT PARTS DWG & LIST
22185 ELECTRICAL SCHEMATIC - PROPORTIONAL
22125 ELECTRICAL SCHEMATIC - PROP SOCKET WIRING (W/ ENGINE CONTROLS)
27352 HYDRAULIC SYSTEM SCHEMATIC - PROPORTIONAL CONTROL 40/50KX
22073 22065 REPLACEMENT PARTS DRAWING
22918 22685 ANTI-TWO-BLOCK SYSTEM (STANDARD LEFT SIDE MOUNT)
22919 22450 ANTI-TWO-BLOCK SYSTEM (OPTIONAL RIGHT SIDE MOUNT)
22615 ENGINE START/STOP & THROTTLE CONTROL
22783 22784 PTO KIT REPLACEMENT PARTS DRAWING & LIST
20842 22767-1 FIELD SERVICE LABEL KIT
CINCINNATI,OHIO
MFG., INC. -

SECTION 100
DESCRIPTION
&
SPECIFICATIONS
7607100A

SECTION 150
SAFETY
8604150

15394
C150
5-13-97G
5-15-02H
INSTALLATION DWG
ET & HT CRANE SERIES SUPERCEDES
TITLE DATE SECTION
VEHICLE & CRANE MOUNTED ELECTRICAL HAZARD SIGN
APPLICATION & INFORMATION
ET & HT CRANE SERIES
SIGN NO. 15393A DISPLAYS THE INTERNATIONAL SYMBOL FOR
ELECTRICITY AND WARNS OF DANGER FROM AN
ELECTRICALLY CHARGED VEHICLE, CRANE, OR LOAD. FOUR
ARE RECOMMENDED (ONE FOR EACH SIDE AND ONE FOR
EACH END OF VEHICLE) TO BE APPLIED IN LOCATIONS WHICH
ARE READILY VISIBLE TO GROUND PERSONNEL.
SIGN NO. 15401 PROVIDES ADDITIONAL WARNING OF LEGAL
REQUIREMENTS WHEN OPERATING NEAR HIGH VOLTAGE
LINES. THIS SIGN IS PLACED ON THE CONTROL PENDANT
SIDE OF BOOM.
REQUIRED MINIMUM CLEARANCES REFERRED TO ON SIGN NO. 15401
REQUIRED CLEARANCES FROM OVERHEAD HIGH-VOLTAGE LINES
NOMINAL VOLTAGE (kV) MINIMUM REQUIRED
(PHASE TO PHASE) CLEARANCE (FEET) *
0 - 50 10
over 50 - 200 15
over 200 - 350 20
over 350 - 500 25
over 500 - 750 35
over 750 - 1000 45
REQUIRED CLEARANCES FROM ENERGIZED HIGH-VOLTAGE CONDUCTORS
(WHILE IN TRANSIT)
NOMINAL VOLTAGE (kV) MINIMUM REQUIRED
(PHASE TO PHASE) CLEARANCE (FEET) *
0 - 0.75 4
over 0.75 - 50 6
over 50 - 345 10
over 345 - 750 16
over 750 - 1000 20
* NOTE: ENVIRONMENTAL CONDITIONS SUCH AS FOG, SMOKE, OR PRECIPITATION MAY REQUIRE
INCREASED CLEARANCES
CINCINNATI, OHIO
MFG., INC.

CRANE SAFETY AND HAZARDS
HT25KX, HT40KX, HT50KX
CAUTIONS
1. INSPECT VEHICLE AND CRANE, INCLUDING OPERATION, PRIOR TO USE DAILY.
2. DO NOT USE THIS EQUIPMENT EXCEPT ON SOLID, LEVEL SURFACE WITH CRANE MOUNTED ON
FACTORY-RECOMMENDED TRUCK.
3. BEFORE OPERATING THE CRANE, REFER TO MAXIMUM LOAD (CAPACITY) CHART ON CRANE FOR
OPERATING (LOAD) LIMITATIONS.
4. DO NOT OPERATE, WALK, OR STAND BENEATH BOOM OR A SUSPENDED LOAD.
5. ATTACH PENDANT CORD SUPPORT SNAP TO ATTACHMENT POINT BEFORE PLUGGING IN
PENDANT.
6. UNPLUG PENDANT AND DISENGAGE PTO SYSTEM WHEN CRANE NOT IN USE.
7. FOR TRAVEL, BOOM MUST BE IN STOWED POSITION.
DANGER
• THIS CRANE IS NOT A PASSENGER LIFT
• IT IS NOT DESIGNED OR INTENDED TO BE USED TO LIFT, SUPPORT, OR OTHERWISE TRANSPORT
PERSONNEL.
YOU MUST NOT OPERATE THIS CRANE UNLESS
1. YOU HAVE BEEN TRAINED IN THE SAFE OPERATION OF THIS CRANE
AND
2. YOU KNOW AND FOLLOW THE SAFETY AND OPERATING RECOMMENDATIONS CONTAINED IN THE
MANUFACTURER'S MANUALS, YOUR EMPLOYER'S WORK RULES, AND APPLICABLE GOVERNMENT
REGULATIONS. AN UNTRAINED OPERATOR SUBJECTS HIMSELF AND OTHERS TO DEATH OR
SERIOUS INJURY.
ELECTROCUTION HAZARD
• THIS MACHINE IS NOT INSULATED.
• MAINTAIN SAFE CLEARANCES FROM ELECTRICAL LINES AND APPARATUS.
• YOU MUST ALLOW FOR BOOM SWAY, ROCK OR SAG, AND ELECTRICAL LINE AND LOADLINE
SWAYING.
• THIS LIFTING DEVICE DOES NOT PROVIDE PROTECTION FROM CONTACT WITH OR PROXIMITY TO
AN ELECTRICALLY CHARGED CONDUCTOR.
• YOU MUST MAINTAIN A CLEARANCE OF AT LEAST 10 FEET BETWEEN ANY PART OF THE CRANE,
LOADLINE, OR LOAD, AND ANY ELECTRICAL LINE OR APPARATUS CARRYING UP TO 50,000 VOLTS.
ADDITIONAL CLEARANCE IS REQUIRED FOR VOLTAGES IN EXCESS OF 50,000 VOLTS. REFER TO
DRAWING 15394 FOR ADDITIONAL INFORMATION.
•DEATH OR SERIOUS INJURY WILL RESULT FROM CONTACT OR INADEQUATE CLEARANCE.
920612
C150
6-12-92
5-13-97A
INSTALLATION DWG
HYDRAULIC CRANES SUPERCEDES
TITLE DATE SECTION
CINCINNATI,OHIO
MFG., INC.

I19217
C150
10-17-97A
5-26-98B
INSTALLATION DWG
HT CRANES SUPERCEDES
TITLE DATE SECTION
WINCH SAFETY WARNINGS
CINCINNATI, OHIO
MFG., INC.

SECTION 200
INSTALLATION
7607200A

22172
C200
5-13-05
11-4-08A
INSTALLATION DWG
HT40KX, HT50KX SUPERCEDES
TITLE DATE SECTION
CRANE INSTALLATION
HT40KX,HT50KX
BODY REINFORCEMENT
Thetruckbodymustbereinforcedandoutriggersprovidedtowithstandthecombinedloads
resultingfromliftingandtheweightofthecraneandboom.
ThemaximumcombinedoverturningmomentfortheHT40KXis45,000ft.lbs.andforthe
HT50KX is 55,000 ft. lbs.
Themaximum verticalload forthe HT40KXis 7100lbs. andfor theHT50KX is9300 lbs.
CRANE MOUNTING
Thecranebaseplateormountingpedestalmustbeboltedtothebodyreinforcingplate with
eight (8) grade five (5) bolts of 1" dia. with either coarse or fine threads. A 6" dia. hose clear-
anceholemustbecut inthis plateto allowthe hosesto swingand coilfreely.
ROTATION POSITIONING
TheHT cranesareshipped withtheboom rotatedasshownondrawing 20051. Itcanbe in
anypositionthatpleasestheusersincetheboomcanalwaysreachthestorageandtravel
positionbyrotatingonewayortheother.
HYDRAULIC CONNECTIONS
Thecraneisfurnishedwithapressure,returnandacasedrainhosethatcomedownthrough
thecenterofthehousing. Includedintheinstallationkitaretwohydraulicswivelsandtwomore
hoses. Thesehosesandswivelsareto bearrangedinthecompartmentorpedestal belowthe
craneasshownondrawing20698(non-proportional),or22913(proportional)usingtheangle
bulkheadfittingsalsofurnishedintheinstallationkit. Thecasedrainhosemustreturntothe
tankunrestricted.
Thesehoses areto beconnected ina relaxedposition whilethe craneis atthe midpointof the
400degreerotation range--regardlessofthefinal positionoftheboom duringstorage/travel.
Thebulkheadfittingsmaybelocatedonanysideofthecompartmentrelativetothemiddleof
rotationposition.
NOTE:IfyoupurchasedoneofVenturo'shydraulicpackages(P/N19294-X.XXX),youwill
havereceivedour pressuregaugekit. Thiskitincludesagauge, hoseandbulkhead"T" fitting
andshouldbeinstalledonthepressurehose.
CINCINNATI,OHIO
MFG., INC.

22173
C200
2-20-06A
11-4-08B
INSTALLATION DWG
HT40KX, HT50KX SUPERCEDES
TITLE DATE SECTION
ELECTRICAL CONNECTIONS
A25 ft.electricalpowerlead- intendedfor12V DConly -alsocomes downthrough thecenter
ofthecrane baseplatewiththehoses. Thislead shouldbeloopedin thecompartmentsothat
itremainsrelaxedthroughoutthe400degreerotationofthecrane.
A15ampcircuit breakerismountedon thecraneandprotectsthecrane's internalwiringand
solenoid coils. The 15amp circuit breaker does not protect the 25 foot electrical power lead.
For added protection, the 25 ft. lead can be connected to a 15-20 amp protected circuit that, if
possible,ispoweredonlywhenthevehicleengineisrunning
HYDRAULIC FLUID
AverageClimate TypeofOil
Cold to Moderate ISO Grade AW 46
WarmtoHot ISO Grade AW 68
Thefluidshouldhavethehighestanti-wearcharacteristicsandtreatedtoinhibitrustand
oxidation.
HYDRAULIC HOSES & LINES
Theminimumsizesforlinesandhosesareasfollows:
RESERVOIR
ThePTOreservoirshouldhaveacapacityof10gallons(non-proportional)or25gallons
(proportional)fittedwith100meshsuctionscreen,10micronreturnlinefilter,andfiller/breather
cap.
PTO PUMP
ThePTOpump shouldbesizedtoallow anengineidlespeedrange thatwilldeliverapproxi-
mately2.5GPMfortheHT40KXstandard(non-proportional),12.0GPMfortheHT40KX
proportional,3.0GPM fortheHT50KXstandard or12.0GPMfortheHT50KXproportional.
The crane's relief pressure is set at 3000 psi.
PTO START-UP
BeforeconnectingthePTOsystemtothecranepressureandreturnhoses,connectthePTO
pressureandreturnlinestogetheratthebulkhead. OperatethePTOsystemforabouttwo(2)
minutespergallonofreservoircapacity(10gallonreservoir20minutes)toflushoutthelines
andfilterallthefluidseveraltimes.
ENGINE START/STOP & THROTTLE CONTROL
Ifyourcranewaspurchasedwithoptionalenginestart/stopandthrottlecontrol,refertodrawing
22615inthereplacementpartssectionforfurtherinformation.
CINCINNATI,OHIO
MFG., INC.
NON-PROP PROP
PRESSURE 3/8" 1/2"
RETURN 1/2" 5/8"
SUCTION 3/4" 1-1/4"