Toro 7359 User manual

FormNo.3372-150RevB
Workman®MDX-DUtilityVehicle
ModelNo.07359—SerialNo.312000001andUp
ModelNo.07359TC—SerialNo.312000001andUp
G014966
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Thismachineisautilityvehicleintendedtobeusedby
professional,hiredoperatorsincommercialapplications.Itis
primarilydesignedforthetransportofimplementsusedin
suchapplications.Thisvehicleallowsforthesafetransport
ofanoperatorandonepassengerintheidentiedseats.The
bedofthisvehicleisnotsuitableforanyriders.
ThisproductcomplieswithallrelevantEuropeandirectives,
fordetailspleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
WARNING
CALIFORNIA
Proposition65Warning
Theengineexhaustfromthisproduct
containschemicalsknowntotheStateof
Californiatocausecancer,birthdefects,
orotherreproductiveharm.
Important:Thisengineisnotequippedwithaspark
arrestermufer.ItisaviolationofCaliforniaPublic
ResourceCodeSection4442touseoroperatetheengine
onanyforest-covered,brush-covered,orgrass-covered
land.Otherstatesorfederalareasmayhavesimilarlaws.
Theenclosed Engine Owner's Man ual issuppliedfor
informationregardingtheUSEnvironmentalProtection
Agency(EPA)andtheCaliforniaEmissionControl
Regulationofemissionsystems,maintenance,and
warranty.Replacementsmaybeorderedthroughthe
enginemanufacturer.
Introduction
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww.Toro.comforproduct
andaccessoryinformation,helpndingadealer,ortoregister
yourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol
Thismanualuses2otherwordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
©2012—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

Contents
Introduction..................................................................2
Safety...........................................................................4
SafeOperatingPractices...........................................4
Supervisor’sResponsibilities.....................................4
BeforeOperating....................................................4
Operation...............................................................5
Maintenance...........................................................6
SoundPower..........................................................6
SoundPressure.......................................................6
Hand-ArmVibration...............................................6
WholeBodyVibration.............................................6
SafetyandInstructionalDecals.................................7
Setup...........................................................................10
1InstallingtheSteeringWheel..................................10
2ReadingtheManualandViewingtheSafety
TrainingMaterial................................................10
ProductOverview.........................................................12
Controls...............................................................12
Specications........................................................14
Attachments/Accessories........................................14
Operation....................................................................15
ThinkSafetyFirst...................................................15
Pre-StartingChecks................................................15
CheckingtheEngineOil..........................................15
CheckingtheBrakeFluidLevel................................15
CheckingtheTirePressure......................................15
AddingFuel...........................................................16
CheckingtheTransmissionOilLevel.........................17
StartingtheEngine.................................................17
StoppingtheVehicle...............................................17
ParkingtheVehicle.................................................17
OperatingtheCargoBox.........................................17
BreakinginaNewVehicle.......................................18
LoadingtheCargoBox...........................................18
TransportingtheVehicle.........................................19
TowingtheVehicle.................................................19
TowingaTrailer.....................................................19
Maintenance.................................................................20
RecommendedMaintenanceSchedule(s)......................20
DailyMaintenanceChecklist....................................21
PremaintenanceProcedures........................................22
MaintainingtheVehicleunderSpecialOperating
Conditions.........................................................22
JackingtheVehicle..................................................22
AccessingtheHood................................................22
Lubrication...............................................................23
AddingGrease.......................................................23
EngineMaintenance..................................................23
ServicingtheAirCleaner.........................................23
ServicingtheEngineOil..........................................24
FuelSystemMaintenance...........................................25
InspectingFuelLinesandConnections......................25
ReplacingtheFuelFilter..........................................25
ElectricalSystemMaintenance....................................25
ReplacingtheFuses................................................25
ReplacingtheHeadlights.........................................25
ServicingtheBattery...............................................26
DriveSystemMaintenance.........................................28
CheckingandAdjustingNeutral...............................28
InspectingtheTires................................................29
AdjustingFrontWheelToe-InandCamber................29
InspectingthePrimaryDriveClutch.........................30
MaintainingthePrimaryDriveClutch.......................31
ChangingtheTransaxleFluid...................................31
CoolingSystemMaintenance......................................32
CleaningtheEngineCoolingAreas...........................32
FillingtheRadiator.................................................32
BrakeMaintenance....................................................33
InspectingtheBrakes..............................................33
CheckingtheBrakeFluidLevel................................33
AdjustingtheParkingBrake.....................................33
BeltMaintenance......................................................34
ServicingtheDriveBelt...........................................34
CheckingtheBeltPullBumper.................................34
Cleaning...................................................................35
WashingtheVehicle................................................35
Storage........................................................................35
Schematics...................................................................36
3

Safety
Improperuseormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,comply
withthesesafetyinstructionsandalwayspayattentionto
thesafetyalertsymbol,whichmeansCaution,Warning,or
Danger—“personalsafetyinstruction.”Failuretocomply
withtheinstructionmayresultinpersonalinjuryordeath.
ThemachinemeetstherequirementsofSAEJ2258.
Supervisors,operators,andservicepersonsshouldbefamiliar
withthefollowingstandardsandpublications(thematerial
maybeobtainedfromtheaddressshown):
•FlammableandCombustibleLiquidsCode:ANSI/NFPA
30
•NationalFireProtectionAssociation:
ANSI/NFPA#505;PoweredIndustrialTrucks,National
FirePreventionAssociation,BarrymarchPark,Quincy,
Massachusetts02269U.S.A.
•ANSI/ASMEB56.8PersonalBurdenCarriers
AmericanNationalStandardsInstitute,Inc.,1430
Broadway,NewYork,NewYork10018U.S.A.
•SAEJ2258LightUtilityVehicle
SAEInternational,400CommonwealthDrive,
Warrendale,PA15096-0001U.S.A.
•ANSI/UL558;InternalCombustionEnginePowered
IndustrialTrucks
AmericanNationalStandardsInstitute,Inc.,1430
Broadway,NewYork,NewYork10018U.S.A.
or
UnderwritersLaboratories,333PngstenRoad,
Northbrook,Illinois60062U.S.A.
SafeOperatingPractices
WARNING
TheWorkmanisanoff–highwayvehicleonly,and
isnotdesigned,equipped,ormanufacturedforuse
onpublicstreets,roadsorhighways.
TheWorkmanwasdesignedandtestedtooffersafeservice
whenoperatedandmaintainedproperly.Althoughhazard
controlandaccidentpreventionpartiallyaredependent
uponthedesignandcongurationofthemachine,these
factorsarealsodependentupontheawareness,concern,and
propertrainingofthepersonnelinvolvedintheoperation,
maintenanceandstorageofthemachine.Improperuseor
maintenanceofthemachinecanresultininjuryordeath.
Thisisaspecializedutilityvehicledesignedforoff–roaduse
only.Itsrideandhandlingwillhaveadifferentfeelthanwhat
driversexperiencewithpassengercarsortrucks.Sotaketime
tobecomefamiliarwithyourWorkman.
NotalloftheattachmentsthatadapttotheWorkman
arecoveredinthismanual.SeethespecicOperator’s
Manualprovidedwitheachattachmentforadditionalsafety
instructions.Readthesemanuals.
Toreducethepotentialforinjuryordeath,complywith
thefollowingsafetyinstructions:
Supervisor’sResponsibilities
•Makesureoperatorsarethoroughlytrainedandfamiliar
withtheOperator’sManualandalllabelsonthevehicle.
•Besuretoestablishyourownspecialproceduresand
workrulesforunusualoperatingconditions(e.g.slopes
toosteepforvehicleoperation).
BeforeOperating
•Operatethemachineonlyafterreadingandunderstanding
thecontentsofthismanual.Areplacementmanualis
availablebysendingcompletemodelandserialnumber
to:TheToroCompany,8111LyndaleAvenueSouth,
Minneapolis,Minnesota55420.
•Neverallowchildrentooperatethevehicle.Never
allowadultstooperateitwithoutproperinstructions.
Onlytrainedandauthorizedpersonsshouldoperate
thisvehicle.Makesurealloperatorsarephysicallyand
mentallycapableofoperatingthevehicle.
•Thisvehicleisdesignedtocarryonlyyou,theoperator,
andonepassengerintheseatprovidedbythe
manufacturer.Nevercarryanyotherpassengersonthe
vehicle.
•Neveroperatethevehiclewhenundertheinuenceof
drugsoralcohol.
•Becomefamiliarwiththecontrolsandknowhowtostop
theenginequickly.
•Keepallshields,safetydevicesanddecalsinplace.Ifa
shield,safetydeviceordecalismalfunctioning,illegible,
ordamaged,repairorreplaceitbeforeoperatingthe
machine.
•Alwayswearsubstantialshoes.Donotoperatethe
machinewhilewearingsandals,tennisshoes,orsneakers.
Donotwearloosettingclothingorjewelrywhichcould
getcaughtinmovingpartsandcausepersonalinjury.
•Wearingsafetyglasses,safetyshoes,longpants,anda
helmetisadvisableandrequiredbysomelocalsafetyand
insuranceregulations.
•Keepeveryone,especiallychildrenandpets,awayfrom
theareasofoperation.
•Beforeoperatingthevehicle,alwayscheckallpartsof
thevehicleandanyattachments.Ifsomethingiswrong,
stopusingvehicle.Makesuretheproblemiscorrected
beforevehicleorattachmentisoperatedagain.
•Sincedieselfuelishighlyammable,handleitcarefully.
4

–Useanapprovedfuelcontainer.
–Donotremovethecapfromthefueltankwhenthe
engineishotorrunning.
–Donotsmokewhilehandlingfuel.
–Fillthefueltankoutdoorsandtoaboutoneinch
belowthetopoftank(bottomofllerneck).Donot
overll.
–Wipeupanyspilledfuel.
•Operatethevehicleonlyoutdoorsorinawellventilated
area.
•Useonlyanapprovednonmetal,portablefuelcontainer.
Staticelectricdischargecanignitefuelvaporsina
ungroundedfuelcontainer.Removethefuelcontainer
fromthebedofthevehicleandplaceitontheground
awayfromthevehiclebeforelling.Keepthenozzle
incontactwiththecontainerwhilelling.Remove
equipmentfromvehiclebedbeforelling.
•Checkthesafetyinterlocksystemdailyforproper
operation.Ifaswitchshouldmalfunction,replacethe
switchbeforeoperatingmachine.
Operation
•Theoperatorshouldkeepbothhandsonthesteering
wheel,wheneverpossible,andthepassengershoulduse
thehandholdsprovided.Keeparmsandlegswithinthe
vehiclebodyatalltimes.Nevercarrypassengersinthe
boxoronattachments.Rememberyourpassengermay
notbeexpectingyoutobrakeorturnandmaynotbe
ready.
•Neveroverloadyourvehicle.Thenameplate(located
underthemiddleofthedash)showstheloadlimitsfor
thevehicle.Neveroverllattachmentsorexceedthe
vehiclemaximumgrossvehicleweight(GVW).
•Whenstartingtheengine:
–Sitonoperator’sseatandensurethattheparking
brakeisengaged.
–Keepyourfootonthebrake.
–TurnignitionswitchtotheOnposition.Whenthe
glowplugindicatorgoesoff,theengineisreadyto
start.
–TurntheignitionkeytotheStartposition.
•Usingthemachinedemandsattention.Failuretooperate
vehiclesafelymayresultinanaccident,tipoverofthe
vehicle,andseriousinjuryordeath.Drivecarefully.To
preventtippingorlossofcontrol,takethefollowing
precautions:
–Useextremecaution,reducespeed,andmaintain
asafedistancearoundsandtraps,ditches,creeks,
ramps,anyunfamiliarareas,orotherhazards.
–Watchforholesorotherhiddenhazards.
–Usecautionwhenoperatingthevehicleonasteep
slope.Normally,travelstraightupanddownslopes.
Reducespeedwhenmakingsharpturnsorwhen
turningonhillsides.Avoidturningonhillsides
wheneverpossible.
–Useextracautionwhenoperatingthevehicleon
wetsurfaces,athigherspeeds,orwithafullload.
Stoppingtimewillincreasewithafullload.Shiftinto
alowergearbeforestartingupordownahill.
–Whenloadingthebed,distributetheloadevenly.
Useextracautioniftheloadexceedsthedimensions
ofthevehicle/bed.Operatethevehiclewithextra
cautionwhenhandlingoff-centerloadsthatcannot
becentered.Keeploadsbalancedandsecureto
preventthemfromshifting.
–Avoidsuddenstopsandstarts.Donotgofrom
reversetoforwardorforwardtoreversewithoutrst
comingtoacompletestop.
–Donotattemptsharpturnsorabruptmaneuversor
otherunsafedrivingactionsthatmaycausealossof
vehiclecontrol.
–Donotpassanothervehicletravelinginthesame
directionatintersections,blindspots,oratother
dangerouslocations.
–Whendumping,donotletanyonestandbehind
vehicleanddonotdumptheloadonanyone’sfeet.
Releasethetailgatelatchfromthesideofbox,not
frombehind.
–Keepallbystandersaway.Beforebackingup,lookto
therearandensurethatnooneisbehindthevehicle.
Backupslowly.
–Watchoutfortrafcwhennearorcrossingroads.
Alwaysyieldtherightofwaytopedestriansandother
vehicles.Thisvehicleisnotdesignedforuseon
streetsorhighways.Alwayssignalyourturnsorstop
earlyenoughsootherpersonsknowwhatyouplanto
do.Obeyalltrafcrulesandregulations.
–Neveroperatethevehicleinornearanareawhere
thereisdustorfumesintheairwhichareexplosive.
Theelectricalandexhaustsystemsofthevehiclecan
producesparkscapableofignitingexplosivematerials.
–Alwayswatchoutforandavoidlowoverhangssuch
astreelimbs,doorjambs,overheadwalkways,etc.
Makesurethereisenoughroomoverheadtoeasily
clearthevehicleandyourhead.
–Ifeverunsureaboutsafeoperation,stopworkand
askyoursupervisor.
•Donottouchengine,transaxle,radiator,muferor
mufermanifoldwhileengineisrunningorsoonafter
ithasstoppedbecausetheseareasmaybehotenough
tocauseburns.
•Ifthemachineevervibratesabnormally,stopimmediately,
turnengineoff,waitforallmotiontostopandinspectfor
damage.Repairalldamagebeforeresumingoperation.
•Beforegettingofftheseat:
–Stopmovementofthemachine.
–Shutengineoffandwaitforallmovementtostop.
5

–Setparkingbrake.
–Removekeyfromignition.
•Lightningcancausesevereinjuryordeath.Iflightning
isseenorthunderisheardinthearea,donotoperate
themachine;seekshelter.
Maintenance
•Beforeservicingormakingadjustmentstothemachine,
stoptheengine,settheparkingbrake,andremovethekey
fromignitiontopreventaccidentalstartingoftheengine.
•Neverworkunderaraisedbedwithoutplacingthebed
onthefullyextendedproprod.
•Tomakesuretheentiremachineisingoodcondition,
keepallnuts,bolts,andscrewsproperlytightened.
•Toreducethepotentialrehazard,keeptheenginearea
freeofexcessivegrease,grass,leaves,andaccumulation
ofdirt.
•Iftheenginemustberunningtoperformamaintenance
adjustment,keephands,feet,clothing,andanypartsof
thebodyawayfromtheengineandanymovingparts.
Keepeveryoneaway.
•Donotoverspeedtheenginebychangingthegovernor
settings.Themaximumenginespeedis3470RPM.To
ensuresafetyandaccuracy,haveanAuthorizedToro
Distributorcheckthemaximumenginespeedwitha
tachometer.
•Ifmajorrepairsareeverneededorassistanceisrequired,
contactanAuthorizedToroDistributor.
•Tobesureofoptimumperformanceandsafety,
alwayspurchasegenuineTororeplacementpartsand
accessories.Replacementpartsandaccessoriesmadeby
othermanufacturerscouldbedangerous.Alteringthis
vehicleinanymannermayaffectthevehicle’soperation,
performance,durabilityoritsusemayresultininjuryor
death.SuchusecouldvoidtheproductwarrantyofThe
Toro®Company.
•ThisvehicleshouldnotbemodiedwithoutThe
Toro®Company’sauthorization.Directanyinquiries
toTheToro®Company,CommercialDivision,Vehicle
EngineeringDept.,8111LyndaleAve.So.,Bloomington,
Minnesota55420–1196.USA
SoundPower
Thisunithasaguaranteedsoundpowerlevelof98dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11094.
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof85
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.25m/s2
Measuredvibrationlevelforlefthand=1.36m/s2
UncertaintyValue(K)=0.68m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.35m/s2
UncertaintyValue(K)=0.17m/s2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinEN1032.
6

SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
104-6581
1.Warning—readtheOperator'sManual.
2.Firehazard—beforefueling,stoptheengine.
3.Warning—donotoperatethismachineunlessyouaretrained.
4.Tippinghazard—usecautionanddriveslowlywhileonslopes;driveslowlywhenturning,keepthevehiclespeedunder16MPH
(26km/h)whencarryingafullorheavyloadandwhendrivingonroughterrain.
5.Fallingandarm/leginjuryhazards—donotcarrypassengersinthecargobedandkeeparmsandlegsinsideofthevehicleatall
times.
119-9727
1.Horn7.Powerpoint
2.Hourmeter8.Warning—readtheOperator'sManual.
3.Headlights9.Collisionhazard—donotoperatethevehicleonpublicstreets,
roads,orhighways.
4.Engine—stop10.Fallinghazard—donotcarrypassengersinthecargobed.
5.Engine—on11.Fallinghazard—donotallowchildrentooperatethevehicle.
6.Engine—start
7

99-7345
1.Warning—readtheOperator'sManual.
2.Hotsurface/burnhazard—stayasafedistancefromthe
hotsurface.
3.Entanglementhazard,belt—stayawayfrommovingparts;
keepallguardsinplace.
4.Crushinghazard,cargobox—usetheproprodtosupport
thecargobed
99-7952
1.Choke3.Neutral
2.Reverse4.Forward
99-7350
1.Maximumtongueweightis50lb(23kg);maximumtrailer
weightis400lb(181kg).
106-5976
1.Enginecoolantunder
pressure
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
106-6755
1.Enginecoolantunder
pressure.
3.Warning—donottouchthe
hotsurface.
2.Explosionhazard—read
theOperator'sManual.
4.Warning—readthe
Operator'sManual.
115-7739
1.Falling,crushinghazard,bystanders—noriderson
machine.
8

117-4955
1.Warning—readtheOperator'sManual;weartheseatbelt
whenseatedintheoperator'sposition;avoidtippingthe
machine.
2.Warning—wearhearingprotection.
120-0627
1.Cutting/dismembermenthazard,fan—stayawayfrom
movingparts,keepallguardsandshieldsinplace.
120-4837
1.ReadtheOperator's
Manualforinformationon
fuses.
5.Machinefuse,15A
2.Alarm/powerpoint,10A6.Lift,15A
3.Engine,10A7.Rearlift,15A
4.Headlights,10A8.Horn,30A
115-2412
1.Warning—readtheOperator'sManual;nostorage.
9

Setup
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Steeringwheel1Installthesteeringwheel(Model
07359TConly).
Operator'sManual1
EngineOperator'sManual1
PartsCatalog1
SafetyTrainingmaterial1
RegistrationCard1
PredeliveryInspectionForm1
CerticateofQuality1
2
Key2
ReadtheOperator'sManualandview
thetrainingmaterialbeforeoperating
themachine.
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
1
InstallingtheSteeringWheel
Partsneededforthisprocedure:
1Steeringwheel
Procedure
Note:ThisprocedureisonlyneededforModelNo.
07359TC.
1.Releasethetabsonthebackofthesteeringwheelthat
holdthecentercoverinplace.Removethecover.
2.Removethenutandwasherfromthesteeringshaft.
3.Slidethesteeringwheelandwasherontotheshaft.
Positionthesteeringwheelontheshaftsothatthe
crossbeamishorizontalwhenthetiresarepointed
straightaheadandthethickerspokeofthesteering
wheelisdownward.
4.Securethesteeringwheeltotheshaftwiththenut
(Figure3).Torquethenutto18-22ft-lb(24-29N-m).
Figure3
1.Steeringshaft5.Washer
2.Foamseal6.Nut
3.Steeringwheel7.Cover
4.Tabslotsinwheel8.Tabsincover
5.Snapthecentercoverinplace.
10

2
ReadingtheManualand
ViewingtheSafetyTraining
Material
Partsneededforthisprocedure:
1Operator'sManual
1EngineOperator'sManual
1PartsCatalog
1SafetyTrainingmaterial
1RegistrationCard
1PredeliveryInspectionForm
1CerticateofQuality
2Key
Procedure
•ReadtheOperator'sManualandEngineOperator'sManual.
•Viewthesafetytrainingmaterial.
•Fillouttheregistrationcard.
•CompletethePredeliveryInspectionForm.
•ReviewtheCerticateofQuality.
11

ProductOverview
G014967
1
2
3
4
5
6
7
Figure4
1.Hoodstrap3.Cargobox5.Fuelcap7.Towingtongue
2.Parkingbrake4.Cargoboxreleaselever6.Gearshiftselector
Controls
Figure5
1.Brakepedal5.Passengerhandhold
2.Parkingbrake,center
console
6.Operator'sManualtube
3.Steeringwheel7.Acceleratorpedal
4.Cupholder
AcceleratorPedal
Theacceleratorpedal(Figure5)givestheoperatortheability
tovarygroundspeedofthevehicle.Pressingthepedal
increasesgroundspeed.Releasingthepedalwillslowthe
vehicle.Maximumforwardspeedis16MPH(26km/h).
BrakePedal
Thebrakepedalisusedtostoporslowthevehicle(Figure5).
CAUTION
Brakescanbecomewornorcanbeincorrectly
adjustedresultinginpersonalinjury.
Ifbrakepedaltravelstowithin1inch(25mm)of
thevehicleoorboard,thebrakesmustbeadjusted
orrepaired.
ParkingBrake
Theparkingbrakeisbetweentheseats(Figure5).Whenever
theengineisshutoff,theparkingbrakemustbeengagedto
preventaccidentalmovementofthevehicle.Toengagethe
parkingbrake,pullbackonthelever.Todisengage,pushthe
leverforward.Ifthevehicleisparkedonasteepgrade,make
surethattheparkingbrakeisapplied.
GearShiftSelector
Thegearshiftselectorhasthreepositions:forward,reverse,
andneutral.Theenginewillstartandruninanyofthethree
positions.
12

Important:Alwaysstopthevehiclebeforechanging
gears.
IgnitionSwitch
Theignitionswitch(Figure6),usedtostartandstopthe
engine,has3positions:Off,On,andStart.Rotatethekey
clockwisetotheStartpositiontoactivatetheglowplugs.
WhentheGlowPlugIndicatorlightturnsoff,rotatethekey
counterclockwisetotheOnposition.Toshutofftheengine,
rotatethekeycounterclockwisetotheOffposition.Remove
thekeyfromtheignitionwhenleavingthevehicle.
G016823
1234567
8
9
Figure6
1.HornButton(TCModels
Only)
6.Enginetemperaturelight
2.Hourmeter7.GlowplugIndicator
3.Lightswitch8.Powerpoint
4.Batterylight9.Ignitionswitch
5.Oillight
HourMeter
Thehourmeter(Figure6)indicatesthetotalnumberof
hourstheenginehasrun.Thehourmeterstartstofunction
wheneverthekeyswitchisrotatedtotheOnpositionorif
theengineisrunning.
BatteryLight
Thebatterylight(Figure6)turnsonforseveralsecondswhen
theengineisrststarted.Ifthelightremainsonwhilethe
engineisrunning,thealternator,battery,orelectricalsystem
isdamaged.
OilLight
Theoillightwarnstheoperatoriftheengineoilleveldrops
belowasafelevel(Figure6).Ifthelightcomesonand
remainslit,theoillevelshouldbecheckedandoiladdedif
necessary;refertoCheckingtheEngineOilinOperation.
Note:Theoillightmayicker.Thisisnormalandnoaction
needstobetaken.
EngineTemperatureLight
Iftheenginetemperaturelightison,theengineisoverheating
(Figure6).Stoptheengineandallowtheunittocool
down.Checkthecoolantlevelandthebeltstothefanand
waterpump.Fillthecoolantasrequiredandreplaceany
wornorslippingbelts.Iftheproblempersists,contactyour
AuthorizedToroDealerfordiagnosticsandrepair.
GlowPlugIndicator
Glowplugindicator(Figure6)willglowredwhentheglow
plugsareactivated.
LightSwitch
Toggletheswitchtoactivatetheheadlights.Pushtoturn
thelightson(Figure6).
PowerPoint
Usethepowerpointtopower12voltoptionalelectrical
accessories(Figure6).
HornButton(TCModelOnly)
Pressthehornbuttontosoundthehorn(Figure6).
FuelGauge
Thefuelgauge(Figure7)isonthefueltanknexttotheller
capontheoperator'ssideofthevehicle.Thegaugedisplays
theamountoffuelinthetank.
Figure7
1.Empty4.Fuelgauge
2.Full5.Fueltankcap
3.Needle
PassengerHandHolds
Thepassengerhandholdsarelocatedontherightsideofthe
dashpanelandattheoutsideofeachseat(Figure8).
13

G009193
1
2
Figure8
1.Hiprestraint2.Passengerhandhold
Specications
Note:Specicationsanddesignaresubjecttochangewithoutnotice.
BaseweightDry1300lb(590kg)
Ratedcapacity(onlevelground)1650lb(749kg)total,including200lb(90.7kg)operatorand200lb(90.7kg)passenger,load,
trailertongueweight,grosstrailerweight,accessories,andattachments
Maximumgrossvehicleweight
(GVW)(onlevelground)
2950lb(1341kg)total,includingalloftheweightslistedabove
Maximumcargocapacity(onlevel
ground)
1250lb(567kg)total,includingtrailertongueweightandgrosstrailerweight
Towcapacity:
StandardHitchTongueweight50lb(23kg)Maximumtrailerweight400lb(182kg)
HeavyDutyHitchTongueweight100lb(45kg)Maximumtrailerweight800lb(363kg)
Overallwidth59inches(150cm)
Overalllength117.75inches(299cm)
Groundclearance10inches(25.4cm)atthefrontwithnoloadoroperator,7inches(18cm)attherearwith
noloadoroperator
Wheelbase81inches(205.7cm)
Wheeltread(centerlinetocenter
line)
49inches(124.5cm)inthefront,47-1/4inches(120cm)intherear
Cargoboxlength46inches(116.8cm)inside,52-1/4inches(132.7cm)outside
Cargoboxwidth49inches(124.5cm)inside,59inches(150cm)atoutsideofthemoldedfenders
Cargoboxheight10inches(25.4cm)inside
Maximumspeed16MPH(26km/h)
EngineRPM(non-adjustable)Lowidle–1250±50RPM,Highidle–3470±50RPM
Attachments/Accessories
AselectionofToroapprovedattachmentsandaccessoriesareavailableforusewiththemachinetoenhanceandexpand
itscapabilities.ContactyourAuthorizedServiceDealerorDistributororgotowww .Toro.comforalistofallapproved
attachmentsandaccessories.
14

Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
youorbystandersavoidinjury.
Pre-StartingChecks
Checkthefollowingitemseachtimeyoubeginusingthe
vehiclefortheday:
•Checkthetirepressure.
Note:Thesetiresaredifferentthancartires;theyrequire
lesspressuretominimizeturfcompactionanddamage.
•Checkalluidlevelsandaddtheappropriateamountof
specieduids,ifanyarefoundtobelow.
•Checkthebrakepedaloperation.
•Ensurethatthelightsareworking.
•Turnthesteeringwheeltotheleftandrighttocheck
steeringresponse.
•Checkforoilleaks,looseparts,andanyothernoticeable
malfunctions.Makesuretheengineisoffandallmoving
partshavestoppedbeforecheckingforoilleaks,loose
parts,andothermalfunctions.
Ifanyoftheaboveitemsarenotcorrect,notifyyour
mechanicorcheckwithyoursupervisorbeforetakingthe
vehicleoutfortheday.Yoursupervisormaywantyou
tocheckotheritemsonadailybasis,soaskwhatyour
responsibilitiesare.
CheckingtheEngineOil
ServiceInterval:Beforeeachuseordaily
Note:Theengineisshippedwithoilinthecrankcase;
however,theleveloftheoilmustbecheckedbeforeandafter
theengineisrststarted.
Checktheengineoillevelbeforestartingtheengineeachday.
1.Positionthemachineonalevelsurface.
2.Cleanaroundtheoildipstick(Figure9)sodirtcannot
fallintotheholeanddamagetheengine.
G016858
1
2
Figure9
1.Fillcap2.Oildipstick
3.Removetheoildipstickandwipetheendclean.
4.Slidetheoildipstickintothellertubefullyseatingit.
Pullthedipstickoutandlookattheend.
Iftheoillevelislow,removethellercapandadd
oilofthepropertypetoraisethelevelto,butnot
over,theFullmarkonthedipstick.RefertoServicing
theEngineOilintheEngineMaintenancesectionin
Maintenance,fortheproperoiltypeandviscosity.Add
theoilslowlyandchecktheleveloftenduringthis
process.Donotoverll.
5.Installtheoildipstickrmlyinplace.
CheckingtheBrakeFluid
Level
Checkthebrakeuidlevelbeforetheengineisrststarted;
refertoCheckingtheBrakeFluidLevelintheBrake
MaintenancesectioninMaintenance.
CheckingtheTirePressure
ServiceInterval:Beforeeachuseordaily
Checkthetirepressureevery8hoursordailytoensure
properlevels.
Theairpressurerangeinthefrontandreartiresis8–22psi
(55–103kPa).
Theairpressureneededisdeterminedbythepayloadcarried.
Thelowertheairpressure,thelessthecompaction,smoother
theride,andtiremarksareminimized.Lowerpressureshould
notbeusedforheavypayloadsathighspeeds.
15

Higherpressuresshouldbeusedforheavierpayloadsat
higherspeeds.Donotexceedthemaximumpressure.
AddingFuel
Theenginerunsonclean,freshdieselfuelwithaminimum
cetaneratingof40.Purchasefuelinquantitiesthatcanbe
usedwithin30daystoensurefuelfreshness.
Usesummergradedieselfuel(No.2-D)attemperatures
above20F(–7C)andwintergradedieselfuel(No.1-D
orNo.1-D/2-Dblend)below20F(–7C).Useofwinter
gradedieselfuelatlowertemperaturesprovideslowerash
pointandpourpointcharacteristics,allowingeasierstartsand
lesseningthechancesofchemicalseparationofthefueldue
tolowertemperatures.
Useofsummergradedieselfuelabove20F(–7C)will
contributetowardlongerlifeofthefuelpumpcomponents.
Important:Neverusekeroseneorgasolineinplaceof
dieselfuel.Failuretoobservethiscautionwilldamage
theengine.
DANGER
Incertainconditions,fuelisextremelyammable
andhighlyexplosive.Areorexplosionfromfuel
canburnyouandothersandcandamageproperty.
•Fillthefueltankoutdoors,inanopenarea,when
theengineiscold.Wipeupanyfuelthatspills.
•Neverllthefueltankinsideanenclosedtrailer.
•Donotllthefueltankcompletelyfull.Addfuel
tothefueltankuntilthelevelis1inch(25mm)
belowthebottomofthellerneck.Thisempty
spaceinthetankallowsfueltoexpand.
•Neversmokewhenhandlingfuel,andstayaway
fromanopenameorwherefuelfumesmaybe
ignitedbyaspark.
•Storefuelinanapprovedcontainerandkeepit
outofthereachofchildren.Neverbuymore
thana30-daysupplyoffuel.
•Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingasparkwhich
canignitethefuelvapors.Areorexplosionfrom
fuelcanburnyouandothersandcandamage
property.
•Alwaysplacefuelcontainersonthegroundaway
fromyourvehiclebeforelling.
•Donotllfuelcontainersinsideavehicleoron
atruckortrailerbedbecauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
•Whenpractical,removefuel-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
•Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
container,ratherthanfromafueldispenser
nozzle.
•Ifafueldispensernozzlemustbeused,keepthe
nozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingis
complete.
FillingtheFuelTank
Thefueltankcapacityisapproximately6.5gallons(24.5l).
1.Shuttheengineoffandsettheparkingbrake.
2.Cleantheareaaroundthefueltankcap(Figure10).
Figure10
1.Empty4.Fuelgauge
2.Full5.Fueltankcap
3.Needle
3.Removethefueltankcap.
16

4.Fillthetanktoabout1inch(25mm)belowthetopof
tank,(bottomofthellerneck).Thisspaceinthetank
allowsfueltoexpand.Donotoverll.
5.Installthefueltankcapsecurely.Wipeupanyfuelthat
mayhavespilled.
CheckingtheTransmissionOil
Level
ServiceInterval:Beforeeachuseordaily
Thetransaxleuidlevelshouldbeatthebottomofthelevel
indicatorhole(Figure11).Ifitisnot,llthereservoirwith
theappropriateuid;refertoChangingtheTransaxleFluidin
theDriveSystemMaintenancesectioninMaintenance.
Figure11
1.Levelindicatorhole
StartingtheEngine
1.Sitintheoperator'sseat,insertthekeyintotheignition
switch,pressdownonthebrake,androtatethekey
clockwisetotheOnposition.
Note:Ifthebackupalarmisinstalledandthegear
shiftselectorisinReverse,thebuzzerwillsoundto
warntheoperator.
2.Releasetheparkingbrake.
3.Oncetheglowplugindicatorlightturnsoff,rotatethe
keycounterclockwisetotheStartposition.
Important:Donotattempttopushortowthe
vehicletogetitstarted.
StoppingtheVehicle
Tostopthevehicle,removeyourfootfromtheaccelerator
pedalandslowlypressthebrakepedal.
Note:Stoppingdistancemayvarydependingonthevehicle
loadandspeed.
ParkingtheVehicle
1.Engagetheparkingbrakeandrotatetheignitionkey
toOff.
2.Removethekeyfromtheignitionswitchtoprevent
accidentalstarting.
OperatingtheCargoBox
RaisingtheBox
WARNING
Drivingthevehiclewiththecargoboxraisedmay
causethevehicletotiporrolleasier.Thebox
structuremaybecomedamagedifyouoperatethe
vehiclewiththeboxraised.
•Onlyoperatethevehiclewhenthecargoboxis
down.
•Afterdumpingaload,lowerthecargobox.
CAUTION
Ifaloadisconcentratednearthebackofthe
boxwhenyoureleasethelatches,theboxmay
unexpectedlytipopeninjuringyouorbystanders.
•Centerloadsintheboxifpossible.
•Holdtheboxdownandensurethatnooneis
leaningovertheboxorstandingbehinditwhen
releasingthelatches.
•Removeallcargofromtheboxbeforeliftingthe
boxtoservicethevehicle.
1.Lifttheleveroneithersideoftheboxandliftthebox
up(Figure12).
g014860
1
23
Figure12
1.Lever3.Detentslot
2.Proprod
2.Pulltheproprodintothedetentslot,securingthebox
(Figure12).
17

LoweringtheBox
WARNING
Theweightoftheboxmaybeheavy.Handsor
otherbodypartscouldbecrushed.
Keephandsandotherbodypartsclearwhen
loweringthebox.
Pulltheproprodoutofthedetentslotandlowerthebox
untilitlatchesintoplace.
AdjustingtheBoxLatches
Iftheboxlatchdoesnotlatchtightly,vibratingupanddown
asyoudrivethevehicle,youcanadjustthelatchpoststo
makethelatchestsnugly.
1.Loosenthenutontheendofthelatchpost(Figure13).
Figure13
1.Latch3.Latchpost
2.Nut
2.Turnthelatchpostclockwiseuntilitissnugagainstthe
latchandthentightenthenut(Figure13).
3.Repeatthisprocedureforthelatchontheotherside
ofthevehicle.
OperatingtheTailgateLatch
•Toopenthetailgate,pulloutwardandliftthelatchup,
thenslowlylowerthetailgate(Figure14).
Figure14
1.Tailgatelatch
•Toclosethetailgate,liftthetailgateupwardandpushit
closeduntilitlocksinplace.
BreakinginaNewVehicle
Toprovideproperperformanceandlongvehiclelife,follow
theseguidelinesfortherst100operatinghours:
•Checktheuidandengineoillevelsregularlyandbealert
forindicationsofoverheatinginanycomponentofthe
vehicle.
•Afterstartingacoldengine,letitwarmupforabout
15secondsbeforeaccelerating.
•Avoidhardbrakingsituationsfortherstseveralhours
ofnewvehiclebreak-inoperation.Newbrakeliningsmay
notbeatoptimumperformanceuntilseveralhoursofuse
hascausedthebrakestobecomeburnished(broken-in).
•Varythevehiclespeedduringoperation.Avoidfaststarts
andquickstops.
•Abreak-inoilforengineisnotrequired.Originalengine
oilisthesametypespeciedforregularoilchanges.
•RefertotheMaintenancesectionforanyspeciallowhour
checks.
•Checkthefrontsuspensionpositioningandadjustitif
necessary;refertoAdjustingtheFrontSuspensioninthe
DriveSystemMaintenancesectioninMaintenance.
LoadingtheCargoBox
Thecapacityofthecargoboxis13ft3(0.37m3).Theamount
(volume)ofmaterialthatcanbeplacedintheboxwithout
exceedingthevehicleloadratingscanvarygreatlydepending
onthedensityofthematerial.Forexample,alevelboxofwet
sandweighs1500lb(680kg),whichexceedstheloadrating
by250lb(113kg).Butalevelboxofwoodweighs650lb
(295kg),whichisundertheloadrating.
Seethetablebelowforloadvolumelimitswithvarious
materials:
18

MaterialMax.cargoboxcapacity
(onlevelground)
Gravel,dry3/4full(approx.)
Gravel,wet1/2full(approx.)
Sand,dry3/4full
Sand,wet1/2full
WoodFull
BarkFull
Earth,packed3/4full(approx.)
TransportingtheVehicle
Formovingthevehiclelongdistances,atrailershouldbe
used.Makesurethatthevehicleissecuredtothetrailer.Refer
toFigure15andFigure16forthelocationofthetie-down
points.
CAUTION
Looseseatsmayfalloffofthevehicleandtrailer
whentransportingandlandonanothervehicleor
becomeanobstructionontheroad.
Removetheseatsormakesurethattheseatsare
securelyfastenedinthedetents.
Figure15
1.Tiedownpoints
TowingtheVehicle
Incaseofanemergency,thevehiclecanbetowedforashort
distance.However,wedonotrecommendthisasastandard
procedure.
WARNING
Towingatexcessivespeedscouldcausealossof
steeringcontrol,resultinginpersonalinjury.
Nevertowthevehiclefasterthan5mph(8km/h).
Towingthevehicleisatwopersonjob.Ifthemachinemust
bemovedaconsiderabledistance,transportitonatruckor
trailer;refertoTransportingtheVehicle.
1.Removethedrivebelt;refertoReplacingtheDrive
BeltintheBeltMaintenancesectioninMaintenance.
2.Afxatowlinetothetongueonthefrontoftheframe
(Figure16).
3.Putthevehicleinneutralandreleasetheparkingbrake.
Figure16
1.Towingtongueandtiedownpoint
TowingaTrailer
Thevehicleiscapableofpullingtrailers.Twotypesoftow
hitchesareavailableforthevehicle,dependingonyour
application.ContactyourAuthorizedToroDistributorfor
details.
Whenhaulingcargoortowingatrailer,donotoverloadyour
vehicleortrailer.Overloadingcancausepoorperformance
ordamagetothebrakes,axle,engine,transaxle,steering,
suspension,bodystructure,ortires.Alwaysloadatrailerwith
60%ofthecargoweightinthefrontofthetrailer.Thisplaces
approximately10%oftheGrossTrailerWeight(GTW)on
thetowhitchofthevehicle.
Themaximumcargoloadshallnotexceed1250lb(567kg),
includingtheGTW.Forexample,iftheGTW=400lb
(181.5kg)thenthemaximumcargoload=850lb(386kg)
Toprovideadequatebrakingandtraction,alwaysloadthe
cargoboxwhentrailering.DonotexceedtheGTWorGVW
limits.
Avoidparkingavehiclewithatraileronahill.Ifyoumust
parkonahill,engagetheparkingbrakeandblockthetrailer
tires.
19

Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Aftertherst8hours•Checktheconditionofthedrivebelt.
Aftertherst50hours•Changetheengineoil.
Beforeeachuseordaily
•Checktheengineoil.
•Checkthetirepressure.
•Checkthetransmissionoillevel.
•Checkgearshiftoperation.
•Inspecttheprimarydriveclutch.
•Checktheradiatorcoolantlevel.
•Checkthebrakeuidlevel.
Every50hours•Checkthebatterycableconnectionsforwearordamage.
•Checkthebatteryelectrolytelevel.
Every100hours
•Greasethebearingsandbushings.
•ChecktheoperationoftheNeutralgearshiftposition.
•Inspecttheconditionandwearofthetires.
•T orquethewheellugnutsto80-90ft-lb(108-122N-m).
•Checkthefrontwheeltoe-inandcamber.
•Cleantheenginecoolingareas(twiceasofteninspecialoperatingconditions;refer
toMaintainingtheVehicleunderSpecialOperatingConditions).
•Inspectthebrakes.
Every150hours
•Changetheengineoil.(twiceasofteninspecialoperatingconditions;referto
MaintainingtheVehicleunderSpecialOperatingConditions)
•Changetheoillter.(twiceasofteninspecialoperatingconditions;referto
MaintainingtheVehicleunderSpecialOperatingConditions)
Every200hours
•Replacetheairlterelement.
•Cleantheprimarydriveclutch(moreoftenindustyormuddyconditions).
•Checktheparkingbrakeoperation.
•Checktheconditionandtensionofthedrivebelt.
Every400hours•Inspectthefuellinesandconnections.
Every800hours•Replacethefuellter.
•Changethetransaxleuid.
Every1,000hours•Changetheradiatorcoolant.
•Changethebrakeuid.
Yearly•CompleteallyearlymaintenanceproceduresspeciedintheEngineOperator's
Manual.
Important:Refertoyour Engine Operator's Man ual foradditionalmaintenanceprocedures.
20