Vermont Castings 30ILDVNV User manual

20306755 11/14 Rev. 1
0511
ILDV cover
9/08
ILDV Series Direct Vent Gas Fireplace Insert
Installation and Operating Instructions
Models: 30ILDVNV, 30ILDVPV
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for
future reference.
• Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance.
• WHAT TO DO IF YOU SMELL GAS
– Do not try to light any appliance.
– Do not touch any electrical switch; do
not use any phone in your building.
– Leave the building immediately.
– Immediately call your gas supplier from
a neighbor's phone. Follow the gas
supplier's instructions.
– If you cannot reach your gas supplier,
call the re department.
• Installation and service must be performed
by a qualied installer, service agency or
the gas supplier.
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause
injury or property damage. Refer to this manual.
For assistance or additional information consult
a qualified installer, service agency or the
gas supplier.
This appliance may be installed in an aftermarket,*
permanently located, manufactured home (USA
only) or mobile home, where not prohibited by
local codes.
This appliance is for use only with the type of gas
indicated on the rating plate. This appliance is
not convertible for use with other gases, unless
a certied kit is used.
* Aftermarket: Completion of sale, not for purpose of resale, from
the manufacturer.
WARNING:
FIRE OR EXPLOSION HAZARD
Failure to follow safety warnings exactly
could result in serious injury, death or
property damage.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Un panneau vitré chaud peut
causer des brûlures.
Laissez refroidir le panneau
vitréavant d’y toucher.
Ne laisser jamais les enfants
toucher le panneau vitré.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
Une barrière visant à réduire le risque de brûlure
par le hublot chaude est fournie avec cet
appareil et doit être installé.
DANGER
CERTIFIED
S
AFETYBARRIER

220306755
30ILDV Series Gas Fireplace Insert CONTENTS
Thank you and congratulations on your purchase of a
Vermont Castings Group Gas Fireplace Insert
PLEASE READ THE INSTALLATION AND OPERATION INSTRUCTIONS BEFORE USING THE APPLIANCE!
IMPORTANT: Read all instructions and warnings carefully before starting installation.
Failure to follow these instructions may result in a possible re hazard and will void the warranty.
Important Safety Information ......................................3
Code Approval .........................................................4
Product Features
Product Specications .............................................5
Gas Pressures .........................................................5
Gas Specications ...................................................5
High Elevations ........................................................5
Insert Dimensions ........................................................6
Installation Information................................................7
Before You Start.......................................................7
Insert Applications....................................................7
Clearances ....................................................................8
Insert Clearances.....................................................8
Mantel Clearances ...................................................8
Hearth Requirements...............................................8.
Insert Placement ......................................................9.
Zero-Clearance Fireplace Requirements.................9
Venting Installation.....................................................10
Venting Requirements............................................10
Installation Precautions..........................................10
Altitude Considerations ..........................................11
Venting Congurations...........................................12
Manifold Removal and Installation .........................13
Insert Installation........................................................14
Check Gas Type.....................................................14
Install Gas to Insert Location .................................14
Installation Items Needed ......................................14
Check Gas Pressure..............................................16
Electrical Installation ..............................................16
Electrical Wiring .....................................................16
Remote Wall Mounted Switch ................................17
Hand Held Remote Control....................................17
Log Placement .......................................................18
Surround Installation ..............................................19
Operating Instructions...............................................22
Lighting Pilot for the First Time ..............................22
Lighting Burner.......................................................24
To Turn Off Gas......................................................24
Adjusting Blower Speed.........................................24
Air Shutter Adjustment ...........................................25
Final Installation .........................................................26
Safety Barrier Installation.......................................26
Blower Replacement..............................................27
Blower Parts...........................................................28
Cleaning and Maintenance ........................................29
Venting System ......................................................29
Cleaning Glass.......................................................29
Pilot and Burner Flames ........................................29
Firebox Cleaning....................................................30
Yearly Service Procedure.......................................31
Troubleshooting .........................................................32
Replacement Parts .....................................................33
Optional Accessories .............................................35
For Massachusetts Residents ONLY ........................38
Warranty ......................................................................39
Efciencies..................................................................40

3
20306755
30ILDV Series Gas Fireplace Insert
IMPORTANT SAFETY INFORMATION
4. Never install the replace
•in a recreational vehicle
• where curtains, furniture, clothing, or other am-
mable objects are less than 36" from the front, top,
or sides of the replace
• in high trafc areas
•in windy or drafty areas
5. This replace reaches high temperatures. Keep children
and adults away from hot surfaces to avoid burns or
clothing ignition. Fireplace will remain hot for a time after
shutdown. Allow surfaces to cool before touching.
6. Carefully supervise young children when they are in
the room with replace.
7. Do not modify replace under any circumstances. Any
parts removed for servicing must be replaced prior to
operating replace.
8. Turn replace off and let cool before servicing, install-
ing, or repairing. Only a qualied service person should
install, service, or repair the replace. Have burner
system inspected annually by a qualified service
person.
9. You must keep control compartments, burners, and
circulating air passages clean. More frequent cleaning
may be needed due to excessive lint and dust. Turn off
the gas valve and pilot light before cleaning replace.
10. Have venting system inspected annually by a qualied
service person. If needed, have venting system cleaned
or repaired. Refer to Cleaning and Maintenance, Page
31.
11. Keep the area around your replace clear of combus-
tible materials, gasoline, and other ammable vapor and
liquids. Do not run replace where these are used or
stored. Do not place items such as clothing or decora-
tions on or around replace.
12. Do not use this replace to cook food or burn paper or
other objects.
13. Never place anything on top of replace.
This replace is a vented product. This replace must be
properly installed by a qualied service person. The glass
door must be properly seated and sealed. If this unit is not
properly installed by a qualied service person with glass
door properly seated and sealed, combustion leakage can
occur.
CARBON MONOXIDE POISONING: Early signs of carbon
monoxide poisoning are similar to the u with headaches,
dizziness and/or nausea. If you have these signs, the re-
place may not have been installed properly. Get fresh air
at once! Have the replace inspected and serviced by a
qualied service person. Some people are more affected
by carbon monoxide than others. These include pregnant
women, people with heart or lung disease or anemia,
those under the inuence of alcohol, and those at high
altitudes.
Propane/LP gas and natural gas are both odorless. An
odor-making agent is added to each of these gases. The
odor helps you detect a gas leak. However, the odor added
to these gases can fade. Gas may be present even though
no odor exists.
Make certain you read and understand all warnings. Keep
this manual for reference. It is your guide to safe and proper
operation of this replace.
1. This appliance is only for use with the type of gas
indicated on the rating plate. This appliance is not
convertible for use with other gases unless a certied
kit is used.
2. For propane/LP replace, do not place propane/LP
supply tank(s) inside any structure. Locate propane/LP
supply tank(s) outdoors. To prevent performance prob-
lems, do not use propane/LP fuel tank of less than 100
lbs. capacity.
3. If you smell gas
•shut off gas supply.
• do not try to light any appliance.
• do not touch any electrical switch; do not use any
phone in your building .
• immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
INSTALLER
Please leave these instructions with the appliance.
OWNER
Please retain these instructions for future reference .
WARNING
• Read this owner’s manual carefully and completely before trying to assemble, operate, or service this replace.
• Any change to this replace or its controls can be dangerous.
• Improper installation or use of this replace can cause serious injury or death from re, burns, explosions, electrical
shock and carbon monoxide poisoning.appliance, when installed, must be electrically grounded in accordance with
local codes or in the absence of local codes, with the National Electrical Code ANSI/NFPA 70 (latest edition) and
Canadian Electrical Code, CSA C22.1.

420306755
30ILDV Series Gas Fireplace Insert IMPORTANT SAFETY INFORMATION
14. Do not use any solid fuels (wood, coal, paper, card-
board, etc.) in this replace. Use only the gas type
indicated on rating plate.
15. This appliance, when installed, must be electrically
grounded in accordance with local codes or in the
absence of local codes, with the National Electrical
Code, ANSI/NFPA 70, or the Canadian Electrical Code,
CSA C22.1.
16. Do not obstruct the ow of combustion and ventilation
air in any way. Provide adequate clearances around
air openings into the combustion chamber along with
adequate accessibility clearance for servicing and
proper operation.
17. Do not use replace if any part has been exposed to
or has been under water. Immediately call a qualied
service technician to inspect the appliance and replace
any part of the control system and any gas control
which as been submerged in water.
18. Do not operate replace if any log is broken.
19. Do not use a blower insert, heat exchanger insert, or
any other accessory not approved for use with this
replace.
20. Do not operate the replace with glass door removed,
cracked, or broken.
CODE APPROVAL
Direct Vent type appliances draw all combustion air from
outside of the dwelling through the vent pipe.
These appliances have been tested by CSA and found to
comply with the established standards for DIRECT VENT
GAS FIREPLACE HEATERS in the USA and Canada as
follows:
LISTED VENTED GAS FIREPLACE HEATER
TESTED TO:
ANSI Z21.88-2014/CSA 2.33-2014 STANDARDS
A manufactured home (USA only) or mobile home OEM
installation must conform with the Manufactured Home
Construction and Safety Standard, Title 24 CFR, Part
3280, or when such a standard is not applicable, the
Standard for Manufactured Home Installations, ANSI/
NCSBCS A225.1, or Standard for Gas Equipped Rec-
reational Vehicles and Mobile Housing, CSA Z240.4.
Nous recommandons que nos
appareils de chauffage au gaz
soient installés et entretenus par
des professionnels qui ont été
accrédités aux È.U. par le National
Fireplace Institute ® (NFI) comme
étant des spécialistes du NFI en
matièred’appareils de chauffage
au gaz.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is normal for replaces fabricated of steel to
give off some expansion and/or contraction noises
during the start up or cool down cycle. Similar
noises are found with your furnace heat exchanger
or car engine.
IMPORTANT:
PLEASE READ THE FOLLOWING
CAREFULLY
It is not unusual for gas replaces to give off some
odor the rst time it is burned. This is due to the
manufacturing process.
Please ensure that your room is well ventilated
during burn off — open all windows.
It is recommended that you burn your replace
for at least ten (10) hours the rst time you use it.
Place the fan switch in the “OFF” position during
this time.
DANGER
HOT GLASS WILL
CAUSE BURNS.
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
Un panneau vitré chaud peut
causer des brûlures.
Laissez refroidir le panneau
vitréavant d’y toucher.
Ne laisser jamais les enfants
toucher le panneau vitré.
A barrier designed to reduce the risk of burns from
the hot viewing glass is provided with this
appliance and shall be installed.
Une barrière visant à réduire le risque de brûlure
par le hublot chaude est fournie avec cet
appareil et doit être installé.
DANGER
WARNING
Never connect unit to private (non-utility) gas wells. This
gas is commonly known as wellhead gas.

5
20306755
30ILDV Series Gas Fireplace Insert
PRODUCT FEATURES
• This appliance has been certied for use with either
natural or propane gas. Refer to the appropriate data
plates.
•This appliance is not for use with solid fuels.
•The appliance is approved for bedroom or bedsitting
room installations.
•The appliance must be installed in accordance with local
codes if any. If none exist use the current installation
code. ANSI Z223.1/NFPA 54 in the USA, CSA B149 in
Canada.
•This appliance is mobile home approved.
•The appliance must be properly connected to a venting
system.
•The appliance is not approved for closet or recessed
installations.
PRODUCT SPECIFICATIONS
Figure 1 -
ILDV Series Fireplace Insert
FP1919
ILDV parts
9/08
Blower
Blower Knob
ON/OFF
Switch
OFF/Pilot/ON
Knob
HI/LO Knob
Piezo
Gas Shut-
Off Valve
GAS PRESSURES
GAS SPECIFICATIONS & ORIFICE SIZE
NOTE: The ILDV Series replace
inserts work without any electrical
supply. The blower must be attached
to 110/120V AC.
Natural Gas Propane (LP)
Inlet Minimum 4.5” w.c. 11.0” w.c.
Inlet Maximum 10.5” w.c. 13.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
Model Fuel
Max.
Input
BTU/h
Min.
Input
BTU/h
Orice
size
30ILDVNV Nat. 30,000 20,500 #37
30ILDVPV LP 30,000 23,000 #51
HIGH ELEVATIONS
Input ratings are shown in BTU per hour and are certied
without deration for elevations up to 4,500 feet (1,370 m)
above sea level.
For elevations above 4,500 feet (1,370 m) in USA,
installation must be in accordance with the current
ANSI Z223.1/NFPA 54 and/or local codes having juris-
diction.
In Canada, please consult provincial and/or local authori-
ties having jurisdiction for installation at elevations above
4,500 feet (1,370 m).

620306755
30ILDV Series Gas Fireplace Insert INSERT DIMENSIONS
IHG
J
K
L
C
DF
E
0511
ILDV dims
9/08
A
B
Figure 2
ILDV Fireplace Insert Dimensions
REF. 30ILDV
A 251⁄4" (641 MM)
B 163⁄16" (411 MM)
C 145⁄8" (372 MM)
D 281⁄8" (714 MM)
E 203⁄4" (527 MM)
F 61⁄4" (159 MM)
G 203⁄16" (513 MM)
H 97⁄8" (251 MM)
I 4" (102 MM)
J 23⁄16" (56 MM)
K75⁄8" (194 MM)
L 3" (76 MM)
INSERT DIMENSIONS

7
20306755
30ILDV Series Gas Fireplace Insert
GENERAL INSTALLATION INFORMATION
BEFORE YOU START
Read this homeowner manual thoroughly and follow all
instructions carefully. Inspect all contents for shipping
damage and immediately inform your dealer if any damage
is found. Do not install any unit with damaged, incomplete,
or substitute parts. Check your packing list to verify that all
listed parts have been received.
The following factors should be taken into consideration:
• This insert should have sufcient access for its safe
operation and maintenance.
•The ow of combustion and ventilation air must not be
obstructed.
•Minimum clearances to combustibles, such as mantels,
must be maintained. Refer to Pages 8 and 9, Figures 3
and 4.
•Never obstruct the front opening of the insert.
•Do not install in the vicinity where gasoline or other
ammable liquids may be stored.
•These units can be installed in a bedroom. Refer to
National Fuel Gas Code ANSI Z233.1/NFPA 54 (current
edition), the Uniform Mechanical Code (current edi-
tion), and Local Building Codes for specic installation
requirements.
IMPORTANT: Your direct vent insert was designed to
be installed in an existing wood burning replace. The
location and clearances are subject to local building
codes.
INSERT APPLICATIONS
Before installing the gas replace insert, consider the
functioning needs of the replace. Conrm the size of the
replace cavity, the design of the chimney, and the avail-
ability of the gas supply and electricity for the insert fan.
IMPORTANT: Your direct vent insert is designed to be
only vented vertically with a minimum height of 10 feet.
When the unit is installed into a wood burning replace,
the minimum distance the mantel can be placed above the
replace is governed by local building codes applicable to
wood burning replaces. Consult local authorities having
jurisdiction for these clearances. The underside of the
mantel will become warm. Use only nishes which are heat
resistant and do not discolor.

820306755
30ILDV Series Gas Fireplace Insert
12” (305 mm)
Maximum Depth
12”
(305 mm)
Side Wall
Combustible Mantel
Top Facing
Side Facing
3/4” (19 mm)
Maximum Depth
Combustible Facing
42” (1067 mm)
Minimum
10” (254 mm)
Minimum
12” (305 mm)
Minimum
FP1947
insert clearances
9/08
9”
(228 mm)
CLEARANCES
INSERT CLEARANCES
No combustibles (ie: drapes, doors) may be within, or
swing within 36" of the front of the insert.
MANTEL CLEARANCES
NOTE: The combustible area above the facing must
not protrude more than 3/4" from the facing. If it does,
it is considered a mantel and must meet the mantel
requirements listed in this manual.
FP1947
Figure 3
Mantel Clearances
NOTE: Side clearance to com-
bustibles is 10" (254 mm) from
opening whether it is side wall
or mantel legs.
HEARTH REQUIREMENTS
The insert must be installed on a noncombustible hearth
extending a minimum of 12" from the replace opening
(local codes may require a larger hearth). The hearth must
also extend to both sides of the face (Refer to the table
on Page 7).
WARNING
The dimensions shown on Pages 8 and 9, Figures 3 and
4, are minimum clearances to maintain when installing
this heater. Follow these instructions carefully to ensure
safe installation. Failure to follow instructions exactly can
create a re hazard.

9
20306755
30ILDV Series Gas Fireplace Insert
CLEARANCES
INSERT PLACEMENT
•The insert must be placed within a code-conforming
masonry replace or a tested and listed zero-clear-
ance (UL-127, solid fuel) replace. Repair any replace
damage prior to installation.
•Because the insert uses a circulation blower, clean the
replace, smoke shelf and chimney before installing.
•This heater may be placed in a bedroom. Please be
aware of the large amount of heat this appliance pro-
duces when determining a location.
fp1959
FIREBOX DIMS
15¹⁄₈”
(384 mm)
22¹⁄₂”
(572 mm) 14”
(356 mm)
18”
(457 mm)
18”
(457 mm)
21”
(533 mm)
16”
(406 mm)
28”
(711 mm)
23”
(584 mm)
23¹⁄₂”
(597 mm)
16¹⁄₂”
(419 mm)
31”
(787 mm)
ILDV20
ILDV30
ILDV40
30ILDV
Figure 4
Minimum Openings
ZERO-CLEARANCE (METAL) FIREPLACE
REQUIREMENTS
•The damper and grate must be removed.
• The smoke shelf, internal bafes, screen, refractory and
metal or glass doors may be removed (if applicable) .
•Do not remove or alter the insulation or any structured
rigid frame members (metal sides, oor, door frames,
face of the replace, etc.).
IMPORTANT: Please review the following carefully.
It is normal for inserts fabricated of steel to give off some
expansion and/or contraction noises during the start up or
cool down cycle. Similar noises are found with your furnace
heat exchanger or car engine.
It is not unusual for your insert to give off some odor the
rst time it is burned. This is due to the curing of the paint
and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated. OPEN
ALL WINDOWS DURING INITIAL BURN OFF/CURING
PHASE.
Burn your insert for at least six (6) hours on "HIGH" the
rst time you use it. Place the fan in the "OFF" position
during this time.
Fp1921
zero clearance requirements
9/08
Insulation
Damper
Smoke
Shelf
Masonry Lining or Refractory
Screen
Metal or Glass Doors
Internal
Bafes
Masonry Lining or Refractory
Grate
Figure 5
Metal Fireplace Zero-Clearance Requirements
WARNING
• Installer must attach red warning plate to the inside of the
rebox of replace with screws supplied.
• Do not cut any sheet metal parts of the replace in which
this gas replace insert is installed. THIS IS STRICTLY
PROHIBITED!
• If factory-built fireplace has no gas access hole(s)
provided, drill a 1.5" (37.5 mm) or less through lower sides
or bottom of rebox. You must plug the access hole with
noncombustible insulation after gas supply line has been
installed.
• If your factory-built replace has air passages on the
face for zero clearance, DO NOT BLOCK THESE
PASSAGES!

10 20306755
30ILDV Series Gas Fireplace Insert VENTING INSTALLATION
INSTALLATION PRECAUTIONS
Consult local building codes before beginning the installa-
tion. The installer must make sure to select the proper vent
system for installation. Before installing vent kit, the installer
must read this insert manual and vent kit instructions.
Only a qualied installer/service person should install vent-
ing system. The installer must follow these safety rules:
•Wear gloves and safety glasses for protection.
•Use extreme caution when using ladders or when
on rooftops.
•Be aware of electrical wiring locations in walls and
ceiling.
The following actions will void the warranty on your vent-
ing system:
•Installation of any damaged venting component.
•Unauthorized modication of the venting system.
•Installation of any component part not manufactured
or approved by Vermont Castings Group.
•Installation other than permitted by these instruc-
tions.
NOTICE
Failure to follow these instructions will void the
warranty.
VENTING REQUIREMENTS
•The exhaust vent must reline the entire length of
chimney and terminate above chimney top.
•Vent must meet all vent manufacturer's requirements
when installed.
•Make sure you have the following before installing
unit:
•3" and 3" UL 1777 Listed gas liner for air inlet and
exhaust.
•Vertical Terminations kits: HEDV32T812,
HEDV32T1212, HEDVRT, AI31TK33A
FP1922
vent requirements
9/08
Maximum Height 40'
(12.9 m)
Minimum Height 10'
(3 m)
Exhaust
Inlet
FP1922
WARNING
• Make sure the exhaust pipe on heater connects to
exhaust portion of cap. Attach ex liners. Figure 6
• Do not crimp or rupture liner when bending it into
chimney offsets.
WARNING
Read all instructions completely and thoroughly before
attempting installation. Failure to do so could result in
serious injury, property damage or loss of life. Operation
of improperly installed and maintained venting system
could result in serious injury, property damage or loss
of life.
WARNING
This insert must be vented to the outside. The venting
system must NEVER be attached to a chimney serving
a separate solid fuel burning appliance. Each gas
appliance must use a separate vent system. Do not use
common vent systems.
Figure 6
Venting Unit