Vermont Castings Montpelier Wood Insert MEAD3BS User manual

Montpelier Surround
Installation Instructions
for use with the
Montpelier Wood Insert
The Montpelier Wood Insert has several different sur-
round options: Traditional Cast Surround, Small Cast
Profile Surround, Bevel Cast Trim Surround, Steel
Surround Panels, and Georgian Cast Surround. The in-
stallation instructions for each are found in this manual.
Locate the correct instructions for your model and
proceed with the installation.
NOTE: Cast iron parts can be heavy, an assistant
would be advisable.
CAUTION: Porcelain enamel is fragile. The finish
can be easily damaged if castings are not handled
carefully. Always place castings on a protective
surface, such as a towel, blanket or carpet.
Table of Contents
Traditional Cast Surround
Models: MEAD3CB, MEAD3EB, MEAD3BS ................................................................... 2
Small Cast Profile Surround
Models: CAPCB, CAPEB ............................................................................................... 4
Bevel Cast Trim Surround
Model: LHEABSL ........................................................................................................... 6
Steel Surround Panels
Models: LHE30SSB, LHE30SLB, LHE30SLGA ............................................................. 6
Georgian Cast Surround
Models: 30DVSGTKCB, 30DVSGTKB ........................................................................... 7
Replacement Parts ........................................................................................................... 10
30004451 7/08 Rev. 2

230004451
Traditional Cast Surround
Models: MEAD3CB, MEAD3EB, MEAD3BS
Read these instructions before beginning the instal-
lation.
Check Contents of Shipping Carton
Compare contents of carton in Figure 2 with actual
parts received. If any parts are missing or damaged,
contact your dealer before starting the installation.
Surround parts:
1. Right column
2. Mantel
3. Left column
4. Lower bracket (2)
5. Upper bracket (2) (not used on Montpelier Insert)
6. Switch housing (not used on Montpelier Insert)
7. Hex head bolt, 1/4”- 20 x 3/8” (4)
8. Phillips pan head bolt, 1/4” x 3/8” (6)
9. Washers, 7/8” (4)
Assembling the Surround
Lay out the parts, face down, on a flat padded surface.
(Fig. 2)
1. Align the holes in the top flanges of the left and right
columns with the drilled and tapped bosses onto the
left and right ends of the mantel.
2. Attach the mantel to the columns with four (4) 1/4”-
20 hex bolts and washers.
3. Attach two (2) damper tabs (supplied in Finish Bag
of Montpelier Insert) using two (2) 1/4” x 3/8” Phillips
pan head bolts to backside of center mantel. (Fig. 2)
NOTE: Make sure damper tabs hang down.
4. Attach the two (2) lower brackets to the bottoms of
the columns with two (2) 3/8” Phillips pan head bolts
each. (Fig. 2) NOTE: When positioning the right
column lower bracket, make sure one of the hooked
flanges is in the upper right hand corner and fac-
ing away from you. (Fig. 2) The left column lower
bracket is the opposite way.
KT1011
traditional surround
3/08 djt
KT1011
Fig. 1 Front view of surround assembly.
General Information
The assembly includes three (3) cast iron surround pan-
els, lower brackets and hardware. The upper brackets
and switch housing are not used with the Montpelier
Wood Insert.
Install the Traditional Cast surround after all other instal-
lation work has been completed, thoroughly checked,
and tested for proper operation, leaks and installation
requirements.
Tools required: Phillips screwdriver, 7/16” wrench.
44
2
5
8
8
1
6
79 97
3
KT1012
Assemble
surround
3/08 djt
8
Damper Tabs
supplied in
Finish Bag of
Insert
KT1012
Fig. 2 Rear view of surround assembly.

3
30004451
Attach the Surround to the Montpelier
1. Once the insert is installed and tested for proper
operation as directed, stand the Traditional Cast Sur-
round in front of the insert.
2. Position the surround in front of the insert and, with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange. Make sure the
damper tabs are positioned on the back side of the
flange. At the same time, align the bottom brackets
through the slots on the side flanges. (Fig. 3)
3. Adjust the surround, left to right, so there is an equal
reveal and secure by applying downward pressure
until the brackets have engaged onto the insert. (Fig.
3)
Assembly complete.



Side
Flange
Top Flange
Fig. 3 Lift surround up and over top flange and up and through side flange holes.
KT1013

430004451
Small Cast Profile Surround
Models: CAPCB, CAPEB
Read these instructions before beginning the instal-
lation.
CAUTION: Always place castings on a flat protected
work surface, such as a towel, blanket or carpet.
These instructions are for the assembly and installation
of the Small Cast Profile Surround to the Montpelier
Insert.
Carefully unpack and inspect all components from the
shipping box. Report any missing or damaged parts to
your dealer immediately. Install trim kit after all other
insert installation work has been completed, thoroughly
checked and tested for proper operation, leaks and
installation requirements.
Tools required: Tape measure.
Surround Parts
Column Right Assembly
Column, right
Boot, right
Slider clip, right
Bracket, On/Off switch (not used on Montpelier Insert)
1/4-20 Round head screw (2)
1/4-20 Wing screw (2)
1/4 Flat washer (3)
Column Left Assembly
Column, left
Boot, left
Slider clip, left
1/4-20 Round head screw
1/4-20 Wing screw (2)
1/4 Flat washer (3)
Key
Upper mounting bracket
Upper mounting bracket R (not used on Montpelier Insert)
Hardware Bag
1/4-20 Wing Screw (5)
1/4 Flat washer (5)
Assembly Instructions
1. Place the key on your work surface with the thread-
ed holes facing up.
2. Place the column right assembly onto the key. (Fig.
4)
3. Place the column left assembly onto key. (Fig. 5)
KT424
column right
assy
9/03
Key
Column Right
Assembly
KT424
Fig. 4 Place column right assembly onto key.
KT425
column left
assy
9/03
Key
Column Left
Assembly
KT425
Fig. 5 Place column left assembly onto key.
4. Install the upper mounting bracket. Use the upper
mounting without the marked “R” stamped on the
face. (Fig. 6)
5. Fasten the upper mounting bracket to the key with
a 1/4-20 wing screw and 1/4 flat washer finger tight.
(Fig. 6)

5
30004451
KT436
upper mounting
bracket
9/03
1/4-20 Wing
Screw
1/4 Flat
Washer
Upper Mounting
Bracket without
Marked “R” Stamping
Boot Boot
KT426
Fig. 6 Install upper mounting bracket.
6. Fasten the upper mounting bracket to both column
assemblies using two (2) 1/4-20 wing screws and
two (2) 1/4 flat washers per side, finger tight. The
distance between the insides of the columns should
measure 29¹⁄₄” (743 mm).
7. Adjust the column/boot length (measure from the
bottom side of the key to the bottom of the boot). It
should measure 22¹⁄₄” (565 mm).
8. Position the surround in front of the insert and, with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange. At the same
time, align the bottom brackets through the slots on
the side flange. As you lower the surround onto the
insert, the side clips and top bracket will engage. If
height and width adjustments are required, lift the
surround up and out. Make the adjustments. Re-
gardless if adjustments were made or not, tighten all
wing screws fasteners and return the surround to the
insert. (Fig. 7)
Assembly complete.



Top Flange
Side
Flange
KT1014
Fig. 7 Lift surround up and over top flange and up and through side flange holes.

630004451
Bevel Cast Trim Surround
Model: LHEABSL
Steel Surround Panels
Models: LHE30SSB, LHE30SLB, LHE30SLGA
Read these instructions before beginning installa-
tion.
Check Contents of Shipping Carton
Examine contents of shipping carton. If any parts are
missing or damaged, contact your local dealer before
starting installation.
Surround Parts
Trim kit assembly
Trim mounting hood
Trim bottom (2) (not used on Montpelier Insert)
Trim deflector (not used on Montpelier Insert)
Hardware package
Installation Instructions
Install the Bevel Cast Trim Surround or Steel Sur-
round Panels after all other installation work has been
completed, thoroughly checked, and tested for proper
operation, leaks and installation requirements.
1. Remove all plastic from trim kit.
2. Before installing trim kit, LHEABSL, some modifica-
tions must be completed. Remove two (2) or four (4)
wing nuts from the back of the trim kit and locate the
trim mounting hood to the two (2) or four (4) outer
holes. Fasten the wing nuts back in position. (Fig. 8)
KT386
Trim mounting
hood
5/1/03 djt
Wing Nut
Trim
Mounting
Hood
Use the Inner
Mounting Holes KT386
Fig. 8 Adjust trim mounting hood to correct hole location.
Assembly Instructions
1. Once the insert has been installed and tested for
proper operation as directed, stand the Bevel Cast
Trim Surround or Steel Surround Panels in front of
the insert.
2. Position the surround in front of the insert and with
the help of an assistant, gently lift the surround up
and over the top sheet metal flange, at the same
time, align the bottom brackets through the slots on
the side flanges. (Fig. 9)
3. Adjust the surround, left to right, so there is an equal
reveal on either side. Secure by applying downward
pressure until the brackets have engaged onto the
insert. (Fig. 9)
Assembly complete.
KT1015
install trim
3/08 djt
Top
Flange
Side
Flange
KT1015
Fig. 9 Lift surround up and over top flange and up and through side flange holes.

7
30004451
Georgian Cast Surround
Models: 30DVSGTKCB, 30DVSGTKB
DVSGTKCB - Classic black cast iron
DVSGTKB - Ebony black enameled cast iron
NOTE: Cast iron parts can be heavy, an assistant
would be advisable for this installation.
CAUTION: Porcelain enamel is fragile. The finish
can be easily damaged if castings are not handled
carefully. Always place castings on a protective
surface, such as a towel, blanket or carpet.
Tools required: 7/16” wrench, measuring tape, Phil-
lips screwdriver, straight edge, (i.e. yard stick, broom
handle, pc of wood)
Check Contents of Shipping Carton
Compare contents of carton in Figure 10 with actual
parts received. If any parts are missing or damaged,
contact your local dealer before starting installation.
Surround Parts
1. Left Mantel
2. Left Trim
3. Center Trim
4. Right Mantel
5. Right Trim
6. Right Column
7. Left Column
8. Center Mantel
Hardware
9. Hex Head Bolt 1/4-20 x 5/8”, (3)
10. Hex Head Bolt 1/4-20 x 3/8”, (10)
11. Flat Washer (13)
1
8
2
3
7
6
4
5
910 11
CAR189
Georgian 30 trim
8/06
Figure 10
CAR189



3/8” Hex Head Bolt
Flat Washer
Center Mantel
Left Mantel
Right Mantel
KT662
Flat Washer
3/8” Hex Head Bolt
Figure 11
Installation
NOTE: In the initial assembly of Steps 1
through 5, all fasteners should be tight-
ened only by hand.
1. Place the right, left and center mantel
pieces on a protected flat surface. Using
two (2) 1/4-20 x 3/8” hex head bolts and
two (2) flat washers, assemble the com-
ponents together finger tight. (Fig.11)

830004451
2. Attach the left corner trim to the mantel
assembly using one (1) 1/4-20 x 5/8” hex
head bolt and one (1) flat washer. (Fig.
12)
3. Attach the right corner trim to the mantel
assembly using one (1) 1/4-20 x 5/8” hex
head bolt and one (1) flat washer. (Fig.
12)
4. Attach the center trim to the mantel as-
sembly between the left and right ends
using one (1) 1/4-20 x 5/8” hex head bolt
and one (1) flat washer in the center of
the mantel. (Fig. 12)
5. Using four (4) flat washers and four (4)
1/4-20 x 3/8” hex head bolts, attach the
left corner trim and right corner trim to the
center trim. (Fig. 12)
6. Using a straight edge gently placed
against the front edge of the mantel assembly, align
the left, right and center mantels. Tighten all fasten-
ers snugly. Be careful not to over-tighten.
7. Using four (4) flat washers and four (4) 1/4-20 x 3/8”
hex head bolts, attach the trim columns to the left
and right corner trims finger tight only. (Fig. 13)
8. Using the measuring tape, measure between the
columns to assure equal distance within the opening.
First check the distance between columns near the
top of the unit and then at the bottom of the columns.
Adjust accordingly and securely tighten.



Left Corner Trim
Center Trim 3/8” Hex Head Bolt
Right Corner Trim
5/8” Hex Head Bolt
KT663a
Figure 12



Left Trim Column
Right Trim Column
3/8” Hex Head
Bolts
Mantel Assembly
KT669
Figure 13

9
30004451
Assemble the Surround to the Insert
1. Before you install the Georgian Cast Surround to
the Montpelier Insert, you must first remove the top
cast filler. To do this remove the two (2) screws on
the back side of the top flange that hold the filler in
place. You can then install the unit onto the insert.
2. Once the insert is installed and tested for proper
operation as directed, stand the Georgian Cast Sur-
round in front of the insert.
3. Position the surround in front of the insert and with
the help of an assistant, gently lift the surround up
and over the top flange, allowing the top brackets to
hook over the flange. At the same time, align the bot-
tom brackets through the slots on the side flanges.
(Fig. 14)
4. Adjust the surround, left to right, so there is an equal
reveal on either side. Secure by applying downward
pressure until the brackets engage onto the insert.
(Fig. 14)
Assembly complete.



Figure 14
KT1016
Top Flange
Side
Flange
Remove Top
Filler

10 30004451
Replacement Parts
Traditional Cast Surround
Lower Bracket
Mantel
Right Column
Left Column
CAR222
Traditional surround
3/08 djt
Color Right Mantel Left Lower
Column Column Bracket
Classic Black 30001940 30001939 30001941 10005490
Ebony 30001963 30001962 30001964 10005490
Biscuit 30004473 30004472 30004474 10005490
MHSC reserves the right to make changes in design, materials, specifi-
cations, prices and discontinue colors and products at any time, without
notice.
Small Cast Profile Surround
Car222
small cast surround parts
3/08
1
2
3
4
5
6
7
8
MHSC reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without
notice.
Ref. Description Classic Black Ebony
1. Column Right 30001978 30004481
2. Boot Right 30001982 30004483
3. Slider Clip Right 30002050 30002050
4. Column Left 30001979 30004482
5. Boot Left 30001983 30004484
6. Slider Clip Left 30002049 30002049
7. Key 30001981 30004485
8. Upper Mounting Bracket 30002053 30002053