Vermont Castings Montpelier Mounting instructions
30004403 1/13 Rev. 14
For Use in North America
Homeowner’s
Installation
and Operating
Manual
-ONTPELIERCOVER
259-S-13-2
2
Montpelier Medium Insert
30004403
Specications ......................................................... 3
Installation .............................................................. 4
Operation ................................................................ 9
Maintenance ......................................................... 13
Optional Accessories ............................................ 16
Replacement Parts ............................................... 17
Warranty ............................................................... 19
Fuels used in gas, wood-
burning or oil red appliances, and the products of
combustion of such fuels, contain chemicals known to
the State of California to cause cancer, birth defects
and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Thank you for purchasing a Vermont Castings Montpelier Medium Insert, an efcient wood stove carefully engineered
to bring you the latest in wood combustion principles and modern foundry technology.
This stove transforms a traditional masonry replace into a powerful heater. You can count on years of comfortable heat-
ing and pleasurable re-viewing if you operate and maintain it according to the directions in this Owner’s Guide.
This Insert has been tested and listed by OMNI-Test Laboratories of Portland, Oregon to UL1482-1996(R2006) for the
United States and ULC S628-93 for Canada. This Insert is listed to, and in compliance with, the standards set forth by
the Federal Environmental Protection Agency, 40 CFR Part 60.532(b), as stated on the permanent label attached to the
stove.
This manual describes the installation and operation of this Insert. This heater meets the U.S. Environmental Protection
Agency’s emission limits for wood heaters sold after July 1, 1990. Under specic test conditions this heater has been
shown to deliver heat at a rate ranging from 10,100 to 27,550 BTU/hr.
For more complete details on stove performance and specications, please refer to Page 3.
The Montpelier Medium Insert is designed, tested and listed for burning wood. Do not burn other fuels.
Installation or service of the Montpelier Medium Insert should be performed only by a qualied installer, preferably NFI
or WETT (Canada) certied.
Please read entire manual before you install and use your new Insert.
Failure to follow these instructions may result in property damage, bodily injury or even death.
3
Montpelier Medium Insert
30004403
EPA Emissions Rating .......................................3.0 g/hr
Range of heat output*.............. 10,100 - 27,550 BTU/hr
Maximum heat output** ..........................40,000 BTU/hr
Area heated*** ............................................ 1,500 sq. ft.
Size of wood splits ....................18”-22” (460 - 560 mm)
Fuel Capacity......................................... 30lbs. (13.5kg)
Loading ..................................................................Front
Flue size ..................................................... 6” (150mm)
Fireplace Insert weight ....................... 335 lbs. (152 kg)
Primary Air Control ............................................ Manual
Glass panel.......................... High-temperature ceramic
Flue exit position...................................................... Top
Blower rating...............................150 cfm. (115V, 60Hz)
Power Cord Length................... 6 foot useable installed
*Under specic test conditions used during EPA emissions
standard testing.
**This value can vary depending on how the unit is oper-
ated, and the type and moisture content of the fuel used.
The gure shown is based on maximum fuel consumption
obtained under laboratory conditions and with average
efciencies.
***These values are based on operation in building-code
conforming homes under typical winter climate conditions
in New England. If your home is of nonstandard construc-
tion (e.g. unusually well insulated, not insulated, built
under ground, etc.) or if you live in a more severe or more
temperate climate, these gures may not apply. Since so
many variables affect performance, consult your Vermont
Castings’ Authorized Dealer to determine realistic expecta-
tions for your home.
Montpelier Medium Insert dimensions.
1756M” (434 mm)
2156O”
(548 mm)
3056O” (774 mm)
286M” (730 mm)
2256M”
(565 mm)
2256M” (564 mm)
1156O”
(292 mm)
-ONTPELIERDIMS
266M” (680 mm) 1456M” (362 mm)
4
Montpelier Medium Insert
30004403
The Montpelier Medium Insert is listed for installation
within a properly built masonry or heat circulating, ma-
sonry-type replace that is constructed in accordance
with the requirements of recognized building codes. A
heat-circulating masonry-type replace must conform to
building code standards for masonry replaces, and must
consist of a factory-built metal rebox with air circulation
pathways that are surrounded by masonry materials. Air
circulation pathways must not be blocked by the insert or
surround panels.
The replace and chimney must be clean and structurally
sound. Have them inspected by a qualied professional
chimney sweep, a mason, or your Vermont Castings’
Authorized Dealer before the Montpelier Medium Insert is
installed. Any deterioration (cracks, loose mortar or loose
bricks) must be repaired.
Codes may permit removal of the damper in order to make a
positive vent connection between the rebox and the chim-
ney. However, the replace should not be modied in any
way without rst checking with your local building inspector
or re marshal. Provision should be made to restore the
replace to its original condition if the insert is removed.
Do not remove bricks or mortar that may jeopardize the
compliance of the replace with local building codes.
Chimney requirements differ for the U.S. and Canada.
Specications for each are listed below. Connect the
insert to the chimney in accordance with local codes and
the requirements of the listing agency as specied in this
manual.
Chimney height should be no less than 15’ (4.5 m) above
the hearth and no more than 35’ (10.5 m).
The chimney should extend at least 3’ (914 mm) above the
highest point where it passes through a roof, and at least
2’ (610 mm) higher than any portion of a building within
10’ (3 m). (Fig. 2)
• A connector must extend from the ue collar
to the ue liner.
• If a stainless steel liner is not used, the connector
must extend at least four (4) feet from the ue collar
of the insert.*
• The cross sectional area of the ue must be less
than or equal to three times the area of the ue
collar. If larger, the chimney must be re-lined.
• Means must be provided to prevent room air
passing to the chimney cavity.
• Provision must be made for removal of the
insert to clean the chimney ue.
• While not required in most jurisdictions in the U.S.,
Vermont Castings Group strongly recommends
that a full stainless steel chimney liner be installed
for the insert to the chimney top to increase overall
performance and to ease and reduce yearly main-
tenance.
• A masonry chimney must be well-constructed and
must meet minimum code requirements. The chim-
ney ue should have a code-approved liner made of
masonry or pre-cast refractory tiles, straight or ex-
ible stainless steel pipe, or a poured-in-place liner.
An unlined chimney must be relined professionally.
• The chimney must have a nominal ue size of 6” (152
mm) diameter or 28 square inches (181 cm2) but no
greater than 3 times larger or 85 square inches (548
cm2). A chimney larger than this must be re-lined.
Be aware that a chimney originally designed for replace
use may perform differently when used to vent an air-con-
trolled appliance such as your Montpelier Medium Insert
- even if the ue is less than 3 times larger than the ue
collar. For example, a chimney on an outside wall may
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
AC617
RLTSKC8
2/11/98
AC617
Reference
Point
The 2’-3’-10’ rule for chimneys.
* This requirement is in addition to those specied in ANSI/NFPA211.
5
Montpelier Medium Insert
30004403
not heat up enough to sustain an adequate draft. Such a
ue can often be improved if it is relined to reduce its size
and/or insulated to keep it warmer.
• A positive ue connection must be made between
the Insert and the rst masonry tile or prefabricated
metal chimney section. A positive ue connection
consists of a plate that seals or replaces the replace
damper and a section of chimney connector that
passes through the plate into the chimney.
• The chimney connector must be a minimum equiva-
lent to a 6” (152 mm) diameter opening and must be
24 gauge or heavier stainless steel. The connector
must extend four (4) feet measured from the collar
of the insert.
Chimney Connection systems are available from a variety
of manufacturers. Your Vermont Castings dealer can rec-
ommend a system that will best meet the requirements of
your particular installation.
• The chimney must be sealed off from room air, ei-
ther by a plate at the damper level or by sealing the
replace opening.
• Unused openings to the ue must be sealed with ma-
sonry to the thickness of the chimney wall. Openings
sealed with pie plates or wallpaper are a hazard. In
the event of a chimney re, ames and smoke may
be forced from the openings.
• This replace insert must be installed with a continu-
ous chimney liner of 6” (152 mm) diameter extending
from the replace insert to the top of the chimney.
The chimney liner must conform to the Class 3
requirements of CAN/ULC-S635, Standard for Lin-
ing Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard
for Lining Systems for New Masonry Chimneys.
• The opening of the replace around the insert must
be sealed to prevent room air passing to the replace
cavity.
• Existing air-circulation chambers in a replace with
a steel liner may not be blocked.
• Provision must be made for removal of the insert to
clean the chimney ue.
• The existing replace damper (if any) should be
locked in the open position.
• A permanent metal warning label must be afxed to
the back of the replace stating the replace may
have been altered to accommodate the insert, and
may be unsafe to use as a conventional replace. (A
Fireplace Modication Tag is included in the hardware
bag inside the Montpelier Medium Insert.)
The Montpelier Medium Insert will t most replaces. To
conrm that it will t yours, measure the lintel depth, plus
the height, width, and depth of your replace and hearth.
Compare them to the measurements in the accompany-
ing chart. If you choose to install a new hearth over an
existing replace hearth, be sure to take its thickness into
consideration when measuring both front and back height
of the replace and clearances to any existing trims and
mantels.
The unit can be installed virtually ush with the replace
opening or it can extend 3” (76 mm) onto the hearth using
the optional 3” Hearth Extension Kit. Figure 3 gives minimum
and maximum dimensions for replaces which will accom-
modate the Montpelier Medium Insert in the ush mount
conguration and using the optional extension kit.
The clearance between the Montpelier Medium
Insert and the mantel, top trim and side trim cannot be
reduced by installing shields.
Another requirement to consider is the clearance for mov-
able items such as tables, bookcases, rugs, furnishings,
and your woodbox. All combustible materials of this type
should be a minimum of 48” (1220 mm) from the front sur-
face of the Montpelier Medium Insert. Be sure that family
members are aware of this requirement as well, so they
too will keep objects a safe distance from the Montpelier
Medium Insert.
6
Montpelier Medium Insert
30004403
A,I
BC
D,J
E
D,J
H
CE
FP1084
winterwarm
fireplace minimum dimensions
3/01
3” Extended
Flush Mount Mount
A. Width at Face 27” (686 mm)
B. Width at Dimension ‘C’ 22¹⁄₂” (572 mm) 22¹⁄₂” (572 mm)
C. Depth1 17¹⁄₂” (445 mm) 14¹⁄₂” (368 mm)
D. Height at Face 21¹⁄₂” (546 mm) 21¹⁄₂” (546 mm)
E. Height at Dimension ‘C’ 21¹⁄₂” (546 mm) 21¹⁄₂” (546 mm)
FP1084
H. Lintel depth 8¹⁄₂” (216 mm)
I. Width2 41¹⁄₂” (1054 mm)
J. Height2 28¹⁄₂” (724 mm)
1. The minimum depth must be maintained from the oor of the replace to
a height of 21¹⁄₂” (540 mm)
2. Though the Montpelier Medium Insert will t into larger replaces, the
decorative optional Vermont Castings Group Surround Panels will not
completely cover the replace opening if these dimensions are exceeded.
Custom made trim pieces may be used.
Use these measurements to conrm that the Montpelier
Medium Insert will t into your masonry replace.
After conrming that your replace is the right size, check
the clearance to combustibles. First mark with tape the exact
center of your replace opening on the hearth. Measure
the side clearance from this point. Measure the top trim
and/or mantel clearances from the nished hearth surface.
Measure the front clearance (to furnishings, etc.) from the
replace face. (Fig. 4)
X
FP1085
WinterWarm
clearances
3/01
C
A
B
Measure
side trim
clearance
from here
FP1085
3” Extended
Flush Mount Mount
A. Mantel 47¹⁄₂” (1207 mm) 44¹⁄₂“ (1130 mm)
B. Top Trim (1¹⁄₂”) 47¹⁄₂” (1207 mm) 36¹⁄₂” (927 mm)
C. Side Trim* 21” (533 mm) 21” (533 mm)
* Where side trim extends more than 1
¹⁄₂
” (38 mm) from the replace
facing, the side clearance must be no less than 26¹⁄₂” (673 mm); this
is also the required side wall clearance.
Measure the side clearance (C) from the exact center of your re-
place opening on the hearth (X). Measure the top trim (B) and/or
mantel clearances (A) from the nished hearth surface. Measure the
front clearance (to furnishings, etc.) from the replace face.
Observe these clearances to combustible trim.
In some replaces, the hearth in front of the replace open-
ing is brick, stone, slate, or some other non-combustible
material that is in direct contact with concrete poured over
earth. These are the only hearths that are considered
noncombustible. In other replaces, the brick or concrete
hearth in front of the replace opening is supported by
heavy wooden framing. Because neither brick nor concrete
has good insulating properties, heat radiated by the re will
pass downward through the hearth to the wooden framing.
Such hearths are considered combustible.
Unless the replace and hearth are constructed over a
completely non-combustible surface (such as unpainted
concrete over dirt), a thermal oor protector must be
used in front of and to the sides of the door as protec-
tion against spilled coals and embers and heat radiated
from the front of the insert. Floor protectors must extend
at least 8” (203 mm) from the side of the insert, making
the protector 44C⁄v” (1137 mm) wide.
In addition, the oor protector must extend from the front
door opening a minimum of 16” (406 mm) in the United
States and 18” (457 mm) in Canada. (Fig. 5)
The approved construction of a oor protector calls for a
minimum of 24 gauge galvanized sheet metal or equivalent,
and the equivalent of 1.25” (32 mm) of a material with k-
value of 0.84 or less.
Custom-made oor protectors may be used if they offer
the same protection. Millboard has a standard k value of
0.84 and thus 1¹⁄v” (32 mm) of this material is adequate
thermal protection. Custom-built oor protectors must
have a k value equal to, or less than 0.84, meaning that
heat will transfer at the same rate or more slowly than the
tested standard.
All oor protection must be noncombustible (i.e. metals,
brick, stone, mineral ber boards, etc.). Any organic materi-
als (i.e. plastics, wood paper products, etc.) are combus-
7
Montpelier Medium Insert
30004403
tible and must not be used. The oor protection specied
includes some form of thermal designation such as R-value
(thermal resistance) or k-factor (thermal conductivity).
1. Convert specications to R-value:
i. R-value given - no conversion needed.
ii. k-factor is given with a required thickness (T) in
inches:
iii. K-factor is given with a required thickness (T) in
inches:
iv. r-factor is given with a required thickness (T) in
inches: R = r x T
2. Determine the R-value of the proposed alternate oor
protector:
i. Use the formula in Step 1 to convert values not ex-
pressed as R.
ii. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than the
R-value of the specied oor protector, the alternate is
acceptable.
FP1095
hearth protection
2/08 djt
A
B
C
B
A. 18”* (460 mm) 18” (460 mm)
B. 8” (203 mm) 8” (203 mm)
C. 44C⁄v” (1137 mm) 44C⁄v” (1137 mm)
FP1095
Unless your replace and hearth are constructed over a
dirt oor (or unpainted concrete over dirt), you must use a oor
protector that satises the above requirements.
Typically, thermal protection with the above dimensions will be re-
quired. The equivalent of 1.25” (32 mm) of a material with a k-value
0.84 (or a total ) is necessary.
If the insert is elevated 8¹⁄₂” (216 mm) or more above a combustible
hearth, thermal protection is not needed. However, spark and ember
protection is still necessary.
*If the insert is elevated 3” (76 mm) or more, with the optional hearth
extension, this dimension may be reduced to 16” (406 mm) (US only)
beyond which no thermal protection is necessary.
The specied oor protector should be 1¹⁄v-inch
thick material with k-factor of 0.84. The proposed alternate
is 4” brick with an r-factor of 0.2 over 1/4” mineral board
with a k-factor of 0.29
Step a: Use formula above to convert specication to R-
value:
Step b: Calculate R of proposed system.
4” brick of r = 0.2, therefore:
Rbrick = 0.2 x 4 = 0.8
1/8” mineral board of k = 0.29, therefore
Rmineralboard = x 0.25 = 0.431
Rtotal = Rbrick + Rmineralboard = 0.8 + 0.431 = 1.66
Step c: Compare proposed system Rtotal of 1.66 to speci-
ed R of 1.49. Since proposed system Rtotal is greater
than required, the system is acceptable.
Denitions
R = x T
1
K x 12
R = x T = x 1.25 = 1.49
1
k
1
0.84
1
0.29
r = =
(ft2)(hr)(°F)
(Btu)(in)
1
k
(Btu)(ft)
(ft2)(hr)(°F)
K =
k = = K x 12
(Btu)(in)
(ft2)(hr)(°F)
R = (ft2)(hr)(°F)
Btu
R = x T
1
k
Custom-made surround panels may be made from any
noncombustible material.
Vermont Castings Group offers both steel and cast iron
Surround panel kits, each in two sizes.
30DVSGTKCB, 30DVSGTKB
........................................ 30¹⁄v x 41 (768 x 1041 mm)
MEAD3CB, MEAD3EB, MEAD3BS
................................ 28¹⁄v” x 41¹¹⁄zn” (718 x 1059 mm)
CAPCB, CAPEB ................25” x 35” (635 x 889 mm )
LHEABSL ...................27M⁄,” x 40C⁄v” (708 x 1035 mm)
LHE30SSB .................... 27” X 38¹⁄v” (686 X 972 mm)
LHE30SLB, LHE30SLGA ...........................................
......................................28¹⁄v” x 41” (718 x 1041 mm)
8
Montpelier Medium Insert
30004403
If codes al-
low, remove the damper. Many dampers can be removed
simply by removing a cotter pin and/or a set screw.
If it is not permissible or possible to remove the damper,
secure the damper in the fully open position.
if you have modied the
replace in any way to accommodate installation of a
replace insert. This tag is in the hardware bag included
with your Insert.
Make sure the oor protec-
tor satises the requirements discussed on Page 6. The
nished height of the oor protector or raised hearth
needs to be considered before installing the venting
system.
The ue collar may be oriented
in the vertical position or rotated 180 degrees on the top
of the stove resulting in a 26 degree backward angle. If
possible, determine beforehand which orientation will
work best for your application.
In most applications, cleaning of the chimney system will
be easiest from the top (chimney cap) down. If this is the
planned method for your application, the center iron pull
down handle on the ue collar serves as protection to keep
prevent a chimney brush from damaging the bafe inside
the stove. If cleaning can only take place from inside the
home, the center bar may be cut out of the ue collar using
a hack saw or reciprocating metal cutting saw.
4. Again, depending on your
application it may be easiest to install the connector or
stainless steel ue liner in the chimney rst. Refer to
Figure 6 for the components of the venting system.
• Carefully remove the ber bafe by rst removing the
front air tube. If necessary, removing the remaining
air tubes will allow easier access.
• Remove the iron ue collar from the stove and fasten
either the adapter pipe or ue liner to it by drilling
three holes using the holes in the iron collar as a
guide.
• Secure the exible pipe to the pipe adaptor using
the same method.
• Install the connector pipe or liner so that the height
measured from the nished hearth surface to the
center bar of the ue collar is 19” (483 mm). (Fig. 7)
This will allow an easy connection once the stove is
rolled into place.
Run the power cord out
the left or right side of the insert. Remove the cover plate
and insert the provided grommet into the slot. Reattach
the cover plate.
Follow the instruc-
tions provided with the kit.
At least two people
will be needed to move the rebox. Lift the front of the
stove slightly to put weight on the rear wheels to ease
installation. Position the rebox so the ue collar lines
up with the connector. Use the leveling screws at the
front of the Insert to adjust the level. Route the power
cord to the side nearest the power supply and test the
fans.
From inside the stove, reach
up and pull the ue collar into place by lining up the two
1⁄4” studs in the stove top. Care should be taken to
not disturb the gasket which seals the collar to the top.
Tighten the two 1⁄4” nuts.
34
6ENTSYSTEMCOMPONENTS
ST1002
Components of the venting system.
Flexible Flue Liner
Flex Liner Adapter
(if required)
Adjustable (26” or verti-
cal) Flue Collar w/Inte-
grated Draw-Down Bar
Top of the Insert Around
Flue Opening
Washers 1/4 Dia.
1/4-20 Hex Nuts
ST1003
Measured height from the nished hearth surface to the
center bar of the ue collar.
19’
(483 mm)
Ref. 26”
ST1003
finished height
3/08
Twist on Wood
Handle
9
Montpelier Medium Insert
30004403
• Replace the three rear stainless steel air tubes by
sliding them rst to the right and then into the mat-
ing holes on the left. Secure these in place with the
stainless steel cotter pins.
• Before installing the front air tube, replace the ber
bafe board and ensure it slides all the way to the
back. There should be a tight t between the board
and the iron sides of the stove.
34
MONTYCONTROLS
Air Control Lever
Fan Speed Control (Behind louvre)
FP1099
Montpelier Medium Insert controls.
34
0RIMARYAIRSETTINGS
Air Control Lever
ST1000
The air control lever controls the amount of air entering
the rebox.
All Montpelier Medium Insert controls are conveniently
located on the front. (Fig. 8)
Two controls regulate the performance of your Montpelier
Medium Insert:
The supplies oxygen for the re.
The variable-speed , or rheostat, regulates the
warm air ow into the room.
A single air control regulates the amount of heat the re
will produce and how long it will burn.
The is located on the upper left
side on the front of the insert. The lever regulates air for
starting, maintaining, and reviving the re.
Generally, more air entering the stove makes the re burn
hotter and faster, while less air prolongs the burn.
The Montpelier Medium Insert’s air supply is increased
when the control lever is moved to the left, and decreased
when moved to the right. It may be set anywhere between
the two extremes, depending on the amount of heat de-
sired. (Fig. 9)
To complement the manual setting of the air control, the
Montpelier Medium Insert has an integral convection air
blower that ensures an even delivery of heat at the manual
setting you select.
• Replace the front air tube and secure it in place with
the cotter pin.
10.Install the supplied wooden handle by twisting clockwise
onto the primary air control. (Fig. 7)
This completes installation of your Montpelier Medium
Insert.
The convection fan delivers a steady stream of warm air
into the room. Use the fan speed control to regulate the ow
of air into the room. A thermal switch will automatically de-
activate the fan when the stove cools down. When starting
a re in a cold stove, this switch will typically energize the
fan within about 60 minutes depending on wood species
and fuel load.
The fan speed should be set at “low” (fully closed) when
operating at low to medium burn rates and may be set
anywhere between “low” and “high” when operating at high
burn rates. (Refer to Figure 10 for fan access)
10
Montpelier Medium Insert
30004403
The Montpelier Medium Insert is designed to burn natural
wood only; do not burn fuels other than that for which it
was designed.
You’ll enjoy the best results when burning wood that has
been adequately air-dried. Avoid burning “green” wood
that has not been properly seasoned or cordwood that is
more than two years old.
The best hardwood fuels include oak, maple, beech, ash,
and hickory that has been split, stacked, and air-dried
outside under cover for at least one to two years.
For areas that do not have a supply of hardwood, com-
monly burned softwoods include tamarack, yellow pine,
white pine, Eastern red cedar, r, and redwood. These
too should be properly dried.
Your Montpelier Medium Insert will accept wood up to
18” (460mm). Longer wood pieces work better than short
ones.
Wood should be stored under cover to maintain dryness.
Even for short-term storage, however, keep wood a safe
distance from the heater and keep it out of the areas around
the heater used for re-fueling and ash removal.
No single air control setting will t every situation. Settings
for each installation will differ depending on the quality of
the fuel, the amount of heat desired, and how long you
wish the re to burn.
The control setting also depends on your particular “draft,”
or the force that moves air from the stove up through the
chimney. Draft is affected by such things as the length,
type, and location of the chimney, weather, local geography,
nearby obstructions, and other factors.
34
-ONTPELIERFANACCESS
Speed Control
Open Bottom Louvre to
access Fan controls ST996
Fan control access.
Too much draft may cause excessive temperatures in the
Montpelier Medium Insert, and could even damage internal
components. On the other hand, too little draft can cause
backpufng into the room or a very sluggish re.
How do you know if your draft is excessively high or low?
Symptoms of too much draft include an uncontrollable
burn or glowing-red cast iron. A sign of inadequate draft is
smoke leaking into the room through the stove or chimney
connector joints, low heat, and dirty glass.
In some newer homes that are well-insulated and weather-
tight, poor draft may result from insufcient air in the
house. In such instances, an open window near the stove
on the windward side of the house will provide the fresh
air needed.
When rst using the stove, keep track of the settings of
the air controls. You will quickly nd that a specic setting
will give you a xed amount of heat. It may take a week
or two to determine the amount of heat and the length of
burn you should expect from various settings.
Most installations do not require a large amount of combus-
tion air, especially if adequate draft is available.
Use the following primary air control lever and fan speed
control lever settings as a starting point to help determine
the best settings for your installation.
High Fully left High Horizontal
Medium 1” from Low Turn clockwise
full right
Low Fully right Off Turn counterclockwise
Cast iron is a superior material for solid fuel stoves but it
must be treated with respect. It is extremely strong, but can
be broken with a sharp blow from a hammer or from the
thermal shock of rapid and extreme temperature changes.
It is important to temper the cast iron plates with an initial
series of 3-4 break-in res. The plates expand and contract
with changes in temperature. Minimize thermal stress by
allowing the plates to adjust gradually during the break-in
res by following Steps 1-3 on the following page.
11
Montpelier Medium Insert
30004403
4. Once a good ember bed of at least 3-4” (76 - 102 mm)
has formed, add the desired amount of wood and close
the primary air control to a medium-low setting. The re
volume will diminish immediately, but the Montpelier
Medium Insert will continue to heat up. Maintain control
of the re using the primary air control, and remember:
reduce the setting for less heat, increase the setting
for more heat. Refer to the air control settings chart on
Page 10 for recommended settings at different burn
rates.
Set the air control on “High,” and wait at least fteen sec-
onds for the draft to increase. Turn the convection blower
off. Open the door slowly.
Check the ash level, and remove excess ash. Three (3)
primary air holes located under the front brick provide air
to the coal bed. (Fig. 11) These holes should be cleared
of ash for proper performance.
Add the fuel, smaller pieces rst. If it is necessary to use
wood smaller than the 18” (460 mm) optimum size, be sure
to ll the rebox as completely as possible by loading the
wood pieces alternately on the left and right. Split wood will
ll the rebox more completely and reduce the frequency of
reloading. If possible, stack wood diagonally to maximize
air spaces between red pieces.
I
f you have an ember bed of at least 2-3” (51 - 76 mm), the
air setting may not need to be adjusted. If the ember bed
is less than 2-3” (51 - 76 mm), you may have to leave the
air setting on high for a few minutes until ames appear.
Finally, adjust the air control and fan speed for your desired
heat level.
If the charcoal bed is relatively thick and your fuel
is well-seasoned, it is possible to add fresh fuel (smaller
pieces rst), close the door, and reset the air control im-
mediately.
The Montpelier Medium Insert is capable of producing up
to 40,000 Btu/hour and heating an area of up to 1,500 sq.
ft. However, many factors affect heating performance and
can inuence the extent to which the Montpelier Medium
Insert can heat a given area.
A well-insulated home, located in a moderate climate and
with the Montpelier Medium Insert located centrally in an
Follow these guidelines as you start and maintain the re,
and remove the ashes. Prior to starting a re with a cold
stove, it is recommended to clear the lower primary air
holes located under the front brick. To do this, remove the
andiron and lift out the front refractory brick. Sweep any ash
accumulation out of the three (3) air slots. Keeping these
slots clear of ash will ensure better performance.
1. Open the primary air control fully.
2. Lay some crumpled newspapers in the bottom. Place on
the paper six or eight pieces of dry, nely-split kindling.
On the kindling lay two or three larger sticks of split dry
wood approximately 1-2” (25-50 mm).
3. Light the newspaper and close the door. Gradually build
up the re by adding a few 3-5” (76 -127 mm) diameter
splits.
If this is your initial break-in re, let the re burn brightly,
but not to excess. Control the re’s intensity by adjusting
the air control lever. After an hour or so stop adding wood
so that the re dies out gradually.
For ongoing operation after the initial break-in, continue
to add a few sticks at a time of a progressively larger size.
Be sure to keep the fuel load behind the front grate bar
at all times. Continue until you have a live ember bed at
least 3-4” (76 - 102 mm) deep. This may take an hour or
longer, particularly when the Montpelier Medium Insert is
vented to an exterior masonry chimney or when you are
just starting a re.
You’ll soon nd that the insert is
Some chimneys need to be “primed,” or warmed
up, before they will draw sufciently to start a re. To cor-
rect this situation, roll up a couple pieces of newspaper,
place them on top of the kindling and toward the back of
the stove, light them, and close the doors. This should heat
the chimney enough to initiate a draft.
Once the draft is established, open the front door and light
the rest of the fuel from the bottom. Do not light the main
bed of fuel until the chimney begins drawing, and repeat
the procedure as often as necessary if the initial attempt
is unsuccessful.
12
Montpelier Medium Insert
30004403
open oor plan, will be easier to heat than a drafty home in
the far north in which a Montpelier Medium Insert is installed
on an exterior wall at the end of a long house.
In Fireplace Insert installations, over-sized chimneys can
produce less effective results than those that are properly
sized, and interior chimneys usually perform better than
those located outside the house.
Different results may be experienced even in the same
installation if you switch from burning good, dry wood to
wood that is partially rotted or inadequately seasoned.
To compensate for these factors in cold climates, it may
be necessary to operate the Montpelier Medium Insert for
longer periods of time with the air control set to a higher
level more of the time.
Check the ash level before reloading the stove, remove
ashes if necessary. Turn off the fan before shoveling the
ash into your ash container.
Remove ash regularly, typically every one to three days.
The frequency will vary depending on how you operate your
Montpelier Medium Insert; more wood is consumed at higher
heat output settings, and ash will accumulate faster.
Disposal of Ashes - Ash should be removed frequently
and placed outdoors in a metal container with a tight-t-
ting lid. The closed container of ash should be placed on a
non-combustible oor or on the ground, well away from all
combustible materials, pending nal disposal. If the ash is
disposed of by burial in soil or otherwise locally dispersed,
it should be retained in the closed container until all cinders
have thoroughly cooled. Wood ash may be used as a gar-
den fertilizer.
Never use your household or shop vacuum
cleaner to remove ash from the replace; always remove
and dispose of the ash properly.
34
PRIMARYAIRHOLES
Primary Air
Holes
Bottom
Brick
Andiron
ST1004
Keep primary air holes free of ash for proper perfor-
mance.
13
Montpelier Medium Insert
30004403
An occasional dusting with a dry rag will keep the painted
cast iron of your Montpelier Medium Insert looking new.
If the paint needs retouching, rst allow the surface to cool
completely. Mask glass, trim parts and enamelled areas.
Wire-brush those areas to be painted. Touch-up with high
temperature stove paint available from your local dealer.
Apply the paint sparingly. Two light coats are better than
one heavy one.
Use a soft brush as necessary. Do not use water or other
liquids on your Montpelier Medium Insert. Fingerprints
usually can be buffed off porcelain enamel with a dry, soft
cloth. If marks remain, allow the Montpelier Medium Insert
to cool completely, then buff with a slightly damp, soft cloth.
Dry completely before starting a re to avoid streaking.
Never use abrasives or harsh chemical cleaners on the
porcelain enamel nish; the enamel may scratch and
expose the cast iron, which can then stain or rust. If you
must remove spills or stains from porcelain surfaces, make
sure the re is out and the Montpelier Medium Insert has
cooled completely before cleaning. Use a kitchen ap-
pliance cleaner and/or polish specically formulated for
enamel surfaces. Apply the cleaner sparingly with a soft
cloth, and buff away all traces.
The Montpelier Medium Insert glass system requires a
minimum amount of cleaning. Most carbon deposits that
accumulate will burn off during hot res.
Ash residue that accumulates on the glass should be re-
moved periodically to prevent etching. To clean the glass,
use the following procedure.
• Be sure the glass is completely cool.
• Cleaning with water will work in most cases. Use a
glass cleaner especially made for this purpose only
if deposits are specially heavy. (If heavy deposits
are a frequent occurrence, however, evaluate your
operating techniques.) Do not use abrasive clean-
ers.
• Rinse the glass thoroughly.
• Dry the glass completely.
The front door of the Montpelier Medium Insert should close
securely to prevent accidental opening and should close
tightly to prevent air from leaking into the re chamber.
The door handle will be positioned vertically when the
door is closed.
Over a period of time, the gasket around the door will
compress and the latch may need adjustment. To adjust
the handle, follow this procedure:
1. Loosen the small lock nut with a 7/16” wrench. (Fig.
12)
2. Extend the striker screw one turn by turning it with a
1/8” Allen wrench.
3. Re-tighten the lock nut, while at the same time holding
the striker screw with the Allen wrench to prevent its
turning.
Test the door seal. Close the door on a dollar bill and at-
tempt to pull it free. If the bill is freed with little resistance,
the gasket isn’t snug enough at that spot. Continue to make
small adjustments until the setting is right.
If additional adjusting of the latch does not enable the door
to seal sufciently in one area, try “adjusting” the gasket in
that area. Pack more cement or a smaller diameter gasket
into the channel beneath the gasket so the main gasket
is raised and makes contact with the door frame. If this
procedure doesn’t solve the problem, replace the gasket.
Instructions for gasket replacement are given later in this
section.
ST531
Door Pawl
11/00
Pawl
Small
Locking Nut
Large
Locking
Nut
Set Screw
Striker Screw
Handle Stub ST531
Turn the door latch striker screw in or out to tighten or
loosen the door latch.
14
Montpelier Medium Insert
30004403
• Do not operate the Montpelier Medium Insert if the
glass is damaged or broken.
• Do not abuse glass by striking with any object or
by slamming the door.
• Replace glass only with Vermont Castings Group
high temperature ceramic glass, available from your
Vermont Castings’ authorized dealer.
Follow this procedure to replace glass.
• Open the door and loosen the four retaining clip screws
that hold the glass to the door. Swing the clips out of the
way. Tilt the glass away from the door frame and lift up.
(Fig. 13) Wear gloves and use caution when handling
broken glass.
7!2.).'
(/4',!337),,
#!53%"52.3
$/./44/5#(',!33
5.4),#//,%$
.%6%2!,,/7#(),$2%.
4/4/5#(',!33
Your Montpelier Medium Insert uses rope-type berglass
gaskets to make a tight seal between some parts. With
use, particularly on those parts that move, gaskets can
become brittle and compressed and can begin to lose their
effectiveness. These will need periodic replacement.
All of the gaskets used are made of berglass. The three
sizes of replaceable gasket are listed below, along with
their application.
Gasket Size ...................And The Parts It Seals
3/8” (1203564) ...............Door to the front - 5.6’
3/8” (30002422) .............Firebox parts
3/16” (1203556) .............Glass to the door - 5.2’
To change a gasket, wait until the re is out and the stove
has cooled. Wear protective eyewear and a dust mask.
The procedure is the same for all gaskets.
1. Remove the existing berglass gasket by grasp-
ing an end and pulling rmly.
2. Use a wire brush or the tip of a screwdriver to
clean the channel of any remaining cement, silicone
or bits of gasket.
3. Apply a thin bead of high temperature silicone
to the newly-cleaned groove. A 1/8” - 3/16” bead
is sufcient.
4. Place a new gasket into the groove. Wait until
you have placed all but a couple inches from the
end before you trim the end to an exact t.
• Examine the gasket that seals the glass to the door
frame. If necessary, replace this with gasket obtained
from your local Vermont Castings’ authorized dealer.
Directions for replacing gaskets are given below.
• Check the channel at the bottom of the door frame, and
clear away debris if necessary.
• Carefully place the new glass in the door frame.
• Secure the clips, being careful not to over-tighten. Be
sure the glass is rmly seated against the gasket. Close
the door gently to conrm the clips have been properly
positioned. It is possible for the glass to be damaged
if the clips have been installed incorrectly and the door
is closed with force.
34
REPLACEGLASS
Replace glass.
Door Gasket
Glass Gasket
Glass Panel
Retainer
Clips (4)
ST999
15
Montpelier Medium Insert
30004403
• Remove the door by lifting it straight up from its hinge
pins.
• Lay it face down on a padded surface.
• Remove the glass. Follow the instructions for remov-
ing and replacing glass which start on Page 14.
• Replace gaskets. Follow steps 1-4, above.
• Replace the glass.
• Replace the door.
Although the non-catalytic combustion system in your
Montpelier Medium Insert can reduce creosote formation
dramatically, it is not a substitute for regular inspection and
cleaning of the chimney and chimney connector.
Your Montpelier Medium Insert has been designed to
minimize creosote build-up. Regular chimney inspection
and maintenance, however, must still be performed. For
safety, good stove performance, and to protect your chimney
and chimney connector, inspect your chimney and chim-
ney connector on a regular schedule. Clean the system
if necessary. Failure to keep the chimney and connector
system clean can result in a serious chimney re.
Creosote - Formation and Need for Removal - When wood
is burned slowly, it produces tar and other organic vapors,
which combine with expelled moistue to form creosote. The
creosote vapors condense in the relatively cool chimey ue
of a slow-burning re. As a result, creosote residue accumu-
lates on the ue lining. When ignited, this creosote makes
an extremely hot re. The chimney and chimney connector
should be inspected at least once every two months dur-
ing the heating season to determine if a creosote buildup
has occurred. If creosote has accumulated, it should be
removed to reduce the risk of a chimney re.
If you do experience a chimney re, act promptly to:
• Close the primary air control lever (fully to the
right).
• Get everyone out of the house.
• Call the Fire Department from a nearby house.
You should inspect the system every two months during the
heating season as part of a regular maintenance sched-
ule. To inspect the chimney, let the Montpelier Medium
Insert cool completely. Then, using a strong light, sight
up through the ue collar into the chimney ue. The ber
bafe will need to be removed gently to view inside the
connector pipe.
If it is necessary to remove the rechamber to inspect or
clean the chimney, this is how to do it:
• Let the Montpelier Medium Insert cool.
• Disconnect the fan power cord.
• You may wish to lighten the rebox by removing the
load door and andiron.
• Retract the two levelling screws until they bear no
weight.
• Remove the front air tube and ber bafe.
• Disconnect the ue collar or vent connector from the
top of the stove.
• Slide the rechamber forward until you have access
to the replace opening.
• Inspect the ue.
You can now inspect the smoke shelf area of the replace
and the chimney. Before replacing the Montpelier Medium
Insert, this area should be inspected for signs of deteriora-
tion and cleaned thoroughly with a chimney brush.
Clean the chimney using a specially designed brush the
same size and shape as the ue liner. Flexible berglass
rods are used to run the brush up and down the liner, caus-
ing any deposits to fall to the bottom of the chimney where
they can be removed through the clean-out door.
The chimney connector should be cleaned by disconnect-
ing the sections, taking them outside, and removing any
deposits with a stiff wire brush.
Reinstall the connector sections after cleaning, being
sure to secure the individual sections with sheet metal
screws.
If you can’t do the chimney inspection yourself, contact
your local Vermont Castings’ Authorized Dealer, or engage
a professional chimney sweep to perform the inspection
and cleaning of the chimney.
Reverse the procedure to re-install the rechamber.
Daily:
• Ash should be removed before the level reaches
the top edge of the front brick. Check each time
you re-load, or at least once a day.
• Keep the area around the replace clear of any
combustible material.
Yearly Spring Cleaning:
• Remove ash from the rebox and replace with a
moisture-absorbing material (such as kitty litter) to
keep the interior of the stove dry.
• Touch up painted surfaces with black paint.
16
Montpelier Medium Insert
30004403
Two Months:
• Inspect the chimney and ue connection. Clean the
system if necessary.
Yearly Spring Cleaning:
• Disassemble the ue connection and take it outdoors
for inspection and cleaning. Replace weak sections
of connector.
• Inspect the chimney for signs of deterioration.
Repairs to a masonry chimney should be made by
a professional mason. Replace damaged sections of
prefabricated chimney. Your local Vermont Castings’
dealer or a chimney sweep can help determine when
replacement is necessary.
• Thoroughly clean the chimney.
For parts and information about your insert, contact your
Vermont Castings authorized dealer. For the name of the
dealer nearest you, contact:
Vermont Castings Group
149 Cleveland Drive
Paris, KY 40361
800-668-5323
30DVSGTKCB Classic Black
30DVSGTKB Ebony
30DVSGTKBM Brown Majolica
MEAD3CB Classic Black
MEAD3EB Ebony
MEAD3BS Biscuit
MEAD3BM Brown Majolica
CAPCB Classic Black
CAPEB Ebony
Model - LHEABSL
LHE30SSB Classic Black (Small)
LHE30SLB Classic Black (Large)
LHE30SLGA Antique Brass (Large)
LHE30TCK (Cannot be used alone)
DIYSK - Includes template, brackets and instruc-
tions. Additional materials must be purchased locally.
M3PKCB Classic Black
In the event of component failure, it is very important to
replace with equipment equivalent to the Vermont Cast-
ings original parts.
17
Montpelier Medium Insert
30004403
Vermont Castings Group reserves the right to make changes in design, materials, specications, prices and discontinue colors and products at any
time, without notice.
1. Bottom 30004306
2. Insulation, Bottom Low 30004335
3. Brick, Bottom Low 30004327
4. Brick, Bottom Slanted 30004328
5. Brick, Back 30004326
6. Brick, Bottom Up 30004329
7. Brick, Right End 30004330
8. Brick, Left End 30004331
9. Insulation, End Int. 30004334
10. End, Right 30004308
11. End, Left 30004309
12. Back 30004307
13. Andiron 30004321
14. Tube A, Secondary Air Tube 30004377
15. Tube B, Secondary Air Tube 30004378
1
3
4
5
6
7
8
9
9
10
11
12
13
15 14
16
17 18
19
20
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
35
37
39
40
41
41
42
43 44
45 46
47
48
49 50
2
58
36
38
4403
Montpelier parts
1/08
54
52
52
53
33
55
29
57
56
51
59
59
59
59
16. Bafe 30004332
17. Top 30004310
18. Right Side Heat Shield, Secondary Air 30004501
19. Left Side Heat Shield, Secondary Air 30004500
20. Insulation, End Ext. 30004333
21. Air Plate 30004315
22. Pinion 30004320
23. Handle Wire 1604504
24. Handle, Wood Black 1600663
25. Cover, Top 30004316
26. Spring, Friction 1201846
27. Front Refer to Enamel Parts Chart
28. Hinge Half Body - Upper 1604281
29. Insulation Bottom Heat Shield 30004402
30. Bottom Heat Shield 30004393
18
Montpelier Medium Insert
30004403
31. Base 30004313
32. Fan Kit Assembly 30004416
Replacement Blower only 30004412
Snapstat Wire Assy 30004406*
Snapstat Wire Assy 30005535
Rheostat and Wire Assy 30004407
Power Cord 1601482
Snapstat 51704
Snapstat Bracket 30005538
D Knob 1604419
33. Ashlip Refer to Enamel Parts Chart
34. Bottom Assembly 30004797
35. Cover, Power Cord 30004379
36. Shroud, Outer 30004392
37. Shroud, Top 30004614
38. Flue Collar 30004317
39. Flange Right Side Surround 30004381
40. Flange Left Side Surround 30004380
41. Clip - Glass 30001715
42. Glass Ceramic, 0.190” thick, uncoated 30004325
43. Pawl Assembly 1” Long Adjustable 30002362
44. Front Steel Handle/Shaft 30002717
45. Gasket Fiberglass 3/16 1203556
46. Gasket Fiberglass 3/8 1203589
47. Hinge Half Door - Upper 30004564
48. Door Refer to Enamel Parts Chart
49. Flange Top Surround 30004382
50. Filler Top Refer to Enamel Parts Chart
51. Panel Refer to Enamel Parts Chart
52. Panel Door Refer to Enamel Parts Chart
53. Pin, Door 30004384
54. Cover Plate, Bottom Air 30004419
55. Snapstat Bracket 30004519**
56. Handle, Wood, Black 1600664
57. Handle Screw 1201310
58. Airwash 30004314
59. Hinge Spacers 30004708
Front 30004722 30004735 30004734 30004903
Door 30004312 30004433 30004421 30004908
Ashlip 30004322 30004434 30004422 30004904
Front Panel 30004323 30004435 30004423 30004905
Panel Door 30004324 30004436 30004424 30004906
Top Filler 30004336 30004437 30004425 30004902
* Use if wire assembly is attached to rebox - Pre 2/24/11
** Use if bracket is attached to rebox - Pre 2/24/11
19
Montpelier Medium Insert
30004403
All cast iron parts are warranted for a period of three years
against breakage, cracking or burn-through.
The following part of the woodburning stove are warranted to
be free of defects in material and workmanship for a period
of one year from the date you receive it: The handles, glass
door panels, door gasketing and porcelain nish. Any of these
items found to be defective will be repaired or replaced at
no charge, upon the return of the part with postage prepaid
to a Vermont Castings Authorized Dealer.
Any parts repaired or replaced during the limited warranty
period will be warranted under the terms of the limited
warranty for a period not to exceed the remaining term of
the original limited warranty or six (6) months, whichever
is longer.
1. This warranty is non-transferable.
2. This warranty does not cover misuse of the stove. Mis-
use includes overring, which will result if the stove is
used in such a manner as to cause one or more of the
plates to glow red. Overring can be identied later by
warped plates and areas where the paint pigments has
burned off. Overring in enamel stoves is identied by
bubbling, cracking, chipping and discoloration of the
porcelain enamel nish. Vermont Castings Group offers
no warranty on chipping of enamel surfaces. Inspect your
woodburning stove prior to accepting it for any damage
to the enamel.
3. This warranty does not cover misuse of the stove as
described in the Owners Guide, nor does it cover a
stove which has been modied unless authorized by a
Vermont Castings Group representative in writing. This
warranty does not cover damage to the stove caused by
burning salt saturated wood, chemically treated wood,
or any fuel not recommended in the Owners Guide.
4. This warranty does not cover a stove repaired by some-
one other than a Vermont Castings Authorized Dealer.
5. Damage to the unit while in transit is not covered by this
warranty but is subject to a claim against the common
carrier. Contact Vermont Castings Authorized Dealer from
whom you purchased your stove or Vermont Castings
Group if the purchase was direct. (Do not operate the
stove as this may negate the ability to process the claim
with the carrier).
6. Claims are not valid where the installation does not con-
form to local building and re codes or, in their absence,
to the recommendations in our Owners Guide.
7. The salt air environment of coastal areas, or a high-hu-
midity environment, can be corrosive to the porcelain
enamel nish. These conditions can cause rusting of
the cast iron beneath the porcelain enamel nish, which
will cause the porcelain enamel nish to ake off. This
warranty does not cover damage caused by a salt air or
high-humidity environment.
8. Vermont Castings Group shall have no obligation to
enhance or update any unit once manufactured.
IN NO EVENT SHALL Vermont Castings Group BE LIABLE
FOR INCIDENTAL AND CONSEQUENTIAL DAMAGES. ALL
IMPLIED WARRANTIES, INCLUDING THE IMPLIED WARRAN-
TIES OF MERCHANTABILITY AND FITNESS, ARE LIMITED
TO THE DURATION OF THIS WRITTEN WARRANTY. THIS
WARRANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN
WARRANTIES.
Some states do not allow the exclusion or limitations of
incidental and consequential damages or limitations on how
long an implied warranty lasts, so the above limitations may
not apply to you. This warranty gives you specic rights and
you may have other rights, which vary from state to state.
If a defect is noted within the warranty period, the customer
should contact a Vermont Castings Authorized Dealer or
Vermont Castings Group if the purchase was direct with
the following information:
1. Name, address, and telephone number of the purchas-
er
2. Date of Purchase.
3. Serial number from the label on the back
4. Nature of the defect or damage.
5. Any relevant information or circumstances, e.g., instal-
lation, mode of operation when defect was noted.
A warranty claim will then start in process. Vermont Cast-
ings Group reserves the right to withhold nal approval of
a warranty claim pending a visual inspection of the defect
by authorized representatives.
149 Cleveland Drive • Paris, Kentucky 40361
www.vermontcastingsgroup.com
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