Vermont Castings 1601 Mounting instructions

Homeowner’s
Installation and
Operating
Manual
For use in the
United States and Canada
SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION INSTRUCTIONS.
FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE,
BODILY INJURY OR EVEN DEATH. CONTACT LOCAL BUILDING OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION INSPECTION REQUIREMENTS IN
YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
30001586 10/03 Rev. 4
The Seville Insert
Models 1600, 1601
Surround Models 1602, 1603
1586
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Vermont Castings Seville Insert
30001586
Introduction
Thank you for choosing a Vermont Castings Seville Insert to meet your heating needs.
We're confident you will find the Seville Insert to be an effective wood-burning heater
incorporating modern, non-catalytic combustion technology with the classic aesthetic appeal
of its Vermont Castings lineage.
The Seville Insert achieves high-efficiency through precisely calibrated delivery of primary and
secondary air into a refractory-insulated firebox. Properly operated and maintained according
to the guidelines in this manual, your Seville Insert will provide safe, dependable, and
economical heating for years to come.
The Seville Insert Model 1600 series has been tested and is listed by CSA. The test
standards are ANSI/UL-1482 for the United States and ULC-S628 for Canada.
The Seville Insert Model 1600 is listed for burning wood fuel only. Do not burn other fuels.
The Seville Insert Model 1600 complies with the standards set forth by the Federal
Environmental Protection Agency, 40 CFR Part 60.532(b)(2), as stated on the permanent
label attached to each stove.
We recommend that you hire a professional, solid-fuel stove technician to install your Seville
Insert, or to advise you on the installation should you attempt to install it yourself. Consult the
authority having local jurisdiction (such as a municipal building department, fire department,
fire prevention bureau, etc.) before installation to determine the need for a building permit.
Also, consult your insurance agent to be sure your installation complies with specific
requirements that may vary locally.
In addition to directions on installation and operation, this manual includes directions on
maintenance and assembly. Please read this entire manual before you install or operate your
new room heater.
Save These Instructions For Future Reference.
Table of Contents
Specifications ................................................. 3
Installation ...................................................... 4
Operation........................................................ 9
Maintenance ................................................. 13
Parts List....................................................... 18
Accessories
#1604 Fan Kit, Side Mount
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Vermont Castings Seville Insert
30001586
Specifications
Seville Insert, Model 1600
Range of heat output............... 10,200 - 27,400 Btu/Hr3
Maximum heat output......................... 30,000 Btu’s/hr.1
Area heated...................................... Up to 1320 sq. ft.2
Fuel size/type ......................................18” (46 cm) logs
Loading ................................................................ Front
Chimney connector ..................... 6” (152mm) diameter
Chimney flue size....................... 6” (152mm) minimum
Flue exit position .....................................................Top
Primary air...Manually set, thermostatically maintained
Ash handling system .....................Removable ash pan
Glass panel ........................ High-temperature Infra-red
Weight ............................................................... 420lbs.
Width ..................................................... 29¹⁄₂” (749mm)
Depth (Front of Ash Lip - Rear Shroud) 29¹⁄₄” (743mm)
Height.................................................... 24⁵⁄₈” (626mm)
1This value can vary depending on how the stove is
operated, the type and moisture content of the fuel
used, as well as the design, construction and climatic
location of your home. Figures shown are based on
maximum fuel consumption obtained under laboratory
conditions and on average efficiencies.
2 These values are based on operation in building code-
conforming homes under typical winter climate condi-
tions in New England. If your home is of nonstandard
construction (i.e., unusually well insulated, not insu-
lated, built under ground, etc.) or if you live in a more
severe or more temperate climate, these figures may
not apply. Since so many variables affect performance,
consult your Vermont Castings authorized dealer to
determine realistic expectations for your home.
3Under specific conditions used during EPA emissions
testing.
Fig. 1 Seville Insert dimensions.
Drawings not to scale.
1586
31"
(787mm)
29¹⁄₄"
(743mm)
9"
(229mm)
14"
(356mm)
19¹⁄₄"
(489mm)
10"
(254mm)
29¹⁄₂"
(749mm)
24⁵⁄₈"
(626mm)
22¹⁄₂"
(572mm)
19"
(483mm)
39¹⁄₂"
(1003mm)
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Vermont Castings Seville Insert
30001586
IMPORTANT: FAILURE TO FOLLOW THESE
INSTALLATION INSTRUCTIONS MAY RESULT IN A
DANGEROUS SITUATION, INCLUDING A CHIMNEY
OR HOUSE FIRE. FOLLOW ALL INSTRUCTIONS
EXACTLY AND DO NOT ALLOW MAKESHIFT
COMPROMISES TO ENDANGER PROPERTY AND
PERSONAL SAFETY.
Chimneys
Your insert must be connected either to a sound
masonry chimney that meets local codes, to a relined
masonry chimney that meets local codes, or to an
approved prefabricated metal chimney. Whichever of
those types you use, the chimney and chimney con-
nector must be in good condition and kept clean.
If you use an existing masonry chimney, it must be
inspected to ensure safe condition before the stove is
installed. Your local professional chimney sweep,
building inspector, or fire department official will be
able to make the inspection or direct you to someone
who can.
The chimney should extend at least 3' (914mm) above
the highest point where it passes through a roof, and at
least 2' (610mm) higher than any portion of a building
within 10' (3m).
To assure proper draft and good performance, any
chimney used with this stove should extend at least 16'
(5m) above the flue collar of the stove.
SAFETY NOTICE: IF YOUR INSERT IS NOT PROP-
ERLY INSTALLED, OPERATED AND MAINTAINED,
A HOUSE FIRE MAY RESULT. FOR SAFETY,
FOLLOW ALL INSTALLATION, OPERATION AND
MAINTENANCE DIRECTIONS. CONTACT LOCAL
BUILDING OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN
YOUR AREA.
NOTE: CANADIAN INSTALLATIONS
In accordance with CAN/CSA B365-M01, you must
permanently secure the Fireplace Modification Tag
to the rear of the fireplace cavity if you have modi-
fied the fireplace in any way to accommodate
installation of a fireplace insert. This tag (1601246)
is in the hardware bag included with the Seville
Insert.
Before you begin an installation, review your plans to
be certain that:
• Your insert will be far enough from combustible
material to meet all clearance requirements.
• The floor protector is large enough and is con-
structed properly to meet all requirements.
• You have all necessary permits from local authori-
ties.
Your local building official is the final authority for
approving your installation as safe and determining
that it meets local and state codes.
The metal label permanently attached to the back of
the insert indicates that the Seville Insert has been
tested to current UL and ULC standards by CSA.
Clearance and installation information is also printed
on the label. Local authorities generally will accept the
label as evidence that, when the stove is installed
according to the information on the label and in this
manual, the installation meets codes and can be
approved. Codes, however, vary in different areas.
Before starting the installation, review your plans with
the local building authority. Your local dealer can
provide any additional information needed.
For any unresolved questions about installation, refer
to the National Fire Protection Association’s publication
ANSI/NFPA 211–1988 Standard for Chimneys, Fire-
places, Vents and Solid Fuel Burning Appliances . In
Canada, the equivalent publication is CSA CAN-B365,
Installation Code for Solid Fuel Burning Appliances and
Equipment. These standards are the bases for many
national codes. They are nationally recognized and
are accepted by most local authorities. Your local
dealer or your local building official may have a copy of
these regulations.
2’ Min.
2’ Min.
3’
Min.
0 To10’
3’
Min.
0 To10’
Fig. 2 The 2'-3'-10' Chimney Rule.
Reference Point AC617
Installation
Masonry Chimneys
An existing masonry chimney must be inspected to
confirm that it has a lining. Do not use an unlined
chimney. The chimney also should be examined for
cracks, loose mortar, other signs of deterioration, and
blockage. Repair any defects before the chimney is
used with your stove.
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5
Vermont Castings Seville Insert
30001586
Masonry Chimneys, cont'd.
•Unused openings in an existing masonry chimney
must be sealed with masonry to the thickness of the
chimney wall, and the chimney liner should be
repaired. Openings sealed with pie plates or
wallpaper are a hazard and should be sealed with
mortar or refractory cement. In the event of a
chimney fire, flames and smoke may be forced out
of these unused thimbles.
•The chimney should be thoroughly cleaned before use.
• A newly-built masonry chimney must conform to the
standards of local building code, or, in the absence
of a local code, to a recognized national code.
Masonry chimneys must be lined, either with code-
approved masonry or precast refractory tiles,
stainless steel pipe, or a code-approved, "poured-in-
place" liner. The chimney clean-out door must seal
tightly to ensure a good draft.
Prefabricated Chimneys
A prefabricated metal chimney must be one that is
tested and listed for use with solid-fuel burning appli-
ances to the High-Temperature (H.T.) Chimney Stan-
dard UL-103-1985 (2100°F.) for the United States, and
High Temperature (650°C) Standard ULC S-629 for
Canada.
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
NOTE: DO NOT VENT THIS STOVE INTO A
FACTORY-BUILT (ZERO-CLEARANCE) FIRE-
PLACE. THIS STOVE HAS NOT BEEN TESTED
AND LISTED FOR THAT TYPE OF INSTALLA-
TION. FACTORY-BUILT FIREPLACES AND
THEIR CHIMNEYS ARE SPECIFICALLY DE-
SIGNED AS A UNIT FOR USE AS FIREPLACES.
IT MAY VOID THE LISTING OR BE HAZARDOUS
TO ADAPT THEM FOR ANY OTHER USE.
DO NOT CONNECT THE STOVE TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM.
Requirements for an
Existing Masonry Fireplace
The Seville Insert is listed only for installation within a
properly built masonry or heat circulating, masonry-
type fireplace that is constructed in accordance with
the requirements of recognized building codes. A
heat-circulating masonry-type fireplace must conform
to building code standards for masonry fireplaces, and
must consist of a factory-built metal firebox with air
circulation pathways that are surrounded by masonry
materials.
The Vermont Castings' Seville Insert is not listed
for use in “zero-clearance” prefabricated fire-
places.
The fireplace and chimney must be clean and structur-
ally sound. Have it inspected by a qualified profes-
sional chimney sweep, a mason, or your Vermont
Castings’ Authorized Dealer before the insert is
installed. Any deterioration (cracks, loose mortar or
loose bricks) must be repaired.
The fireplace should not be modified to install the
insert without first checking with your local building
inspector or fire marshal. Do not remove bricks or
mortar that may jeopardize the compliance of the
fireplace with local building codes.
Fig. 3 Standard Chimney Types
A prefabricated double-
wall insulated chimney
A tile-lined
masonry
chimney
ST241
Chimney Size
This Seville Insert is approved for venting into a masonry
chimney with a nominal flue size of 8" x 8" (203 x
203mm), and into a round flue size of 8" (203mm) or 6"
(152mm). It may be vented into larger chimneys as
well, however, chimneys with liners larger than 8" x
12" (203 x 305mm) may experience rapid cooling of
smoke and reduction in draft, especially if they are
located outside the home. Such large chimneys may
need to be insulated or relined for proper stove perfor-
mance.
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