Vermont Castings Montpelier Mounting instructions
30004403 3/11 Rev. 11
For Use in North America
Homeowner’s
Installation
and Operating
Manual
-ONTPELIERCOVER
Montpelier Medium Insert
30004403
Specications ......................................................... 3
Installation .............................................................. 4
Operation ................................................................ 9
Maintenance ......................................................... 13
Optional Accessories ............................................ 16
Replacement Parts ............................................... 17
Warranty ............................................................... 19
Fuels used in gas, wood-
burning or oil red appliances, and the products of
combustion of such fuels, contain chemicals known
to the State of California to cause cancer, birth de-
fects and other reproductive harm.
California Health & Safety Code Sec. 549.6
Thank you for purchasing a Vermont Castings Montpelier Medium Insert, an efcient wood stove carefully engineered
to bring you the latest in wood combustion principles and modern foundry technology.
This stove transforms a traditional masonry replace into a powerful heater. You can count on years of comfortable
heating and pleasurable re-viewing if you operate and maintain it according to the directions in this Owner’s Guide.
This Insert has been tested and listed by OMNI-Test Laboratories of Portland, Oregon to ANSI/UL 148 for the United
States and ULC S68 for Canada. This Insert is listed to, and in compliance with, the standards set forth by the
Federal Environmental Protection Agency, 40 CFR Part 60.53(b), as stated on the permanent label attached to the
stove.
This manual describes the installation and operation of this Insert. This heater meets the U.S. Environmental Protec-
tion Agency’s emission limits for wood heaters sold after July 1, 1990. Under specic test conditions this heater has
been shown to deliver heat at a rate ranging from 10,100 to 7,550 BTU/hr.
For more complete details on stove performance and specications, please refer to Page 3.
The Montpelier Medium Insert is designed, tested and listed for burning wood. Do not burn other fuels.
Installation or service of the Montpelier Medium Insert should be performed only by a qualied installer, preferably NFI
or WETT (Canada) certied.
Please read entire manual before you install and use your new Insert.
Failure to follow these instructions may result in property damage, bodily injury or even death.
3
Montpelier Medium Insert
30004403
EPA Emissions Rating .......................................3.0 g/hr
Range of heat output*.............. 10,100 - 7,550 BTU/hr
Maximum heat output** ..........................40,000 BTU/hr
Area heated*** ............................................ 1,500 sq. ft.
Size of wood splits ....................18”-” (460 - 560 mm)
Fuel Capacity......................................... 30lbs. (13.5kg)
Loading ..................................................................Front
Flue size ..................................................... 6” (150mm)
Fireplace Insert weight ....................... 335 lbs. (15 kg)
Primary Air Control ............................................ Manual
Glass panel.......................... High-temperature ceramic
Flue exit position...................................................... Top
Blower rating...............................150 cfm. (115V, 60Hz)
Power Cord Length................... 6 foot useable installed
*Under specic test conditions used during EPA emis-
sions standard testing.
**This value can vary depending on how the unit is
operated, and the type and moisture content of the fuel
used. The gure shown is based on maximum fuel con-
sumption obtained under laboratory conditions and with
average efciencies.
***These values are based on operation in building-
code conforming homes under typical winter climate
conditions in New England. If your home is of nonstan-
dard construction (e.g. unusually well insulated, not in-
sulated, built under ground, etc.) or if you live in a more
severe or more temperate climate, these gures may
not apply. Since so many variables affect performance,
consult your Vermont Castings’ Authorized Dealer to
determine realistic expectations for your home.
Montpelier Medium Insert dimensions.
1756M” (434 mm)
2156O”
(548 mm)
3056O” (774 mm)
286M” (730 mm)
2256M”
(565 mm)
2256M” (564 mm)
1156O”
(292 mm)
-ONTPELIERDIMS
266M” (680 mm) 1456M” (362 mm)
4
Montpelier Medium Insert
30004403
Installing the Montpelier Medium Insert into an existing
masonry replace is an effective way to add an efcient
heater to your home. The existing replace and chim-
ney must meet certain requirements.
The Montpelier Medium Insert is listed for installation
within a properly built masonry or heat circulating, ma-
sonry-type replace that is constructed in accordance
with the requirements of recognized building codes. A
heat-circulating masonry-type replace must conform
to building code standards for masonry replaces, and
must consist of a factory-built metal rebox with air
circulation pathways that are surrounded by masonry
materials. Air circulation pathways must not be blocked
by the insert or surround panels.
The replace and chimney must be clean and structur-
ally sound. Have them inspected by a qualied profes-
sional chimney sweep, a mason, or your Vermont Cast-
ings’ Authorized Dealer before the Montpelier Medium
Insert is installed. Any deterioration (cracks, loose
mortar or loose bricks) must be repaired.
Codes may permit removal of the damper in order to
make a positive vent connection between the rebox
and the chimney. However, the replace should not be
modied in any way without rst checking with your lo-
cal building inspector or re marshal. Provision should
be made to restore the replace to its original condition
if the insert is removed. Do not remove bricks or mortar
that may jeopardize the compliance of the replace with
local building codes.
Chimney requirements differ for the U.S. and Canada.
Specications for each are listed below. Connect the
insert to the chimney in accordance with local codes
and the requirements of the listing agency as specied
in this manual.
Chimney height should be no less than 15’ (4.5 m)
above the hearth and no more than 35’ (10.5 m).
The chimney should extend at least 3’ (914 mm) above
the highest point where it passes through a roof, and at
least ’ (610 mm) higher than any portion of a building
within 10’ (3 m). (Fig. )
• A connector must extend from the ue collar
to the ue liner.
• If a stainless steel liner is not used, the connec-
tor must extend at least four (4) feet from the ue
collar of the insert.*
• The cross sectional area of the ue must be less
than or equal to three times the area of the ue
collar. If larger, the chimney must be re-lined.
• Means must be provided to prevent room air
passing to the chimney cavity.
• Provision must be made for removal of the
insert to clean the chimney ue.
• While not required in most jurisdictions in the
U.S., MHSC strongly recommends that a full
stainless steel chimney liner be installed for the
insert to the chimney top to increase overall per-
formance and to ease and reduce yearly mainte-
nance.
• A masonry chimney must be well-constructed
and must meet minimum code requirements.
The chimney ue should have a code-approved
liner made of masonry or pre-cast refractory
tiles, straight or exible stainless steel pipe, or a
poured-in-place liner. An unlined chimney must
be relined professionally.
• The chimney must have a nominal ue size of
6” (15 mm) diameter or 8 square inches (181
cm) but no greater than 3 times larger or 85
square inches (548 cm). A chimney larger than
this must be re-lined.
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
AC617
RLTSKC8
2/11/98
AC617
Reference
Point
The ’-3’-10’ rule for chimneys.
* This requirement is in addition to those specied in ANSI/NFPA11.
5
Montpelier Medium Insert
30004403
Be aware that a chimney originally designed for re-
place use may perform differently when used to vent
an air-controlled appliance such as your Montpelier
Medium Insert - even if the ue is less than 3 times
larger than the ue collar. For example, a chimney on
an outside wall may not heat up enough to sustain an
adequate draft. Such a ue can often be improved if it
is relined to reduce its size and/or insulated to keep it
warmer.
• A positive ue connection must be made between
the Insert and the rst masonry tile or prefabri-
cated metal chimney section. A positive ue con-
nection consists of a plate that seals or replaces
the replace damper and a section of chimney
connector that passes through the plate into the
chimney.
• The chimney connector must be a minimum
equivalent to a 6” (15 mm) diameter opening
and must be 4 gauge or heavier stainless steel.
The connector must extend four (4) feet mea-
sured from the collar of the insert.
Chimney Connection systems are available from a
variety of manufacturers. Your Vermont Castings dealer
can recommend a system that will best meet the re-
quirements of your particular installation.
• The chimney must be sealed off from room air,
either by a plate at the damper level or by sealing
the replace opening.
• Unused openings to the ue must be sealed with
masonry to the thickness of the chimney wall.
Openings sealed with pie plates or wallpaper are
a hazard. In the event of a chimney re, ames
and smoke may be forced from the openings.
• A full chimney liner meeting ULC S635, Class III
(stainless steel) must be installed from the insert
to the chimney top, and securely attached to
both. The damper may be removed to accommo-
date the liner.
• The opening of the replace around the insert
must be sealed to prevent room air passing to the
replace cavity.
• Existing air-circulation chambers in a replace
with a steel liner may not be blocked.
• Provision must be made for removal of the insert
to clean the chimney ue.
• The existing replace damper (if any) should be
locked in the open position.
• A permanent metal warning label must be afxed
to the back of the replace stating the replace
may have been altered to accommodate the
insert, and may be unsafe to use as a conven-
tional replace. (A Fireplace Modication Tag is
included in the hardware bag inside the Montpe-
lier Medium Insert.)
The Montpelier Medium Insert will t most replaces.
To conrm that it will t yours, measure the lintel depth,
plus the height, width, and depth of your replace and
hearth. Compare them to the measurements in the ac-
companying chart. If you choose to install a new hearth
over an existing replace hearth, be sure to take its
thickness into consideration when measuring both front
and back height of the replace and clearances to any
existing trims and mantels.
The unit can be installed virtually ush with the replace
opening or it can extend 3” (76 mm) onto the hearth
using the optional 3” Hearth Extension Kit. Figure 3
gives minimum and maximum dimensions for replaces
which will accommodate the Montpelier Medium Insert
in the ush mount conguration and using the optional
extension kit.
The clearance between the Montpelier Medium
Insert and the mantel, top trim and side trim cannot be
reduced by installing shields.
Another requirement to consider is the clearance for
movable items such as tables, bookcases, rugs, furnish-
ings, and your woodbox. All combustible materials of
this type should be a minimum of 48” (10 mm) from
the front surface of the Montpelier Medium Insert. Be
sure that family members are aware of this requirement
as well, so they too will keep objects a safe distance
from the Montpelier Medium Insert.
6
Montpelier Medium Insert
30004403
A,I
BC
D,J
E
D,J
H
CE
FP1084
winterwarm
fireplace minimum dimensions
3/01
3” Extended
Flush Mount Mount
A. Width at Face 7” (686 mm)
B. Width at Dimension ‘C’ ¹⁄₂” (57 mm) ¹⁄₂” (57 mm)
C. Depth1 17¹⁄₂” (445 mm) 14¹⁄₂” (368 mm)
D. Height at Face 1¹⁄₂” (546 mm) 1¹⁄₂” (546 mm)
E. Height at Dimension ‘C’ 1¹⁄₂” (546 mm) 1¹⁄₂” (546 mm)
FP1084
H. Lintel depth 8¹⁄₂” (16 mm)
I. Width 41¹⁄₂” (1054 mm)
J. Height 8¹⁄₂” (74 mm)
1. The minimum depth must be maintained from the oor of the replace
to a height of 1¹⁄₂” (540 mm)
. Though the Montpelier Medium Insert will t into larger replaces, the
decorative optional MHSC Surround Panels will not completely cover the
replace opening if these dimensions are exceeded. Custom made trim
pieces may be used.
Use these measurements to conrm that the Montpelier
Medium Insert will t into your masonry replace.
After conrming that your replace is the right size,
check the clearance to combustibles. First mark with
tape the exact center of your replace opening on the
hearth. Measure the side clearance from this point.
Measure the top trim and/or mantel clearances from the
nished hearth surface. Measure the front clearance (to
furnishings, etc.) from the replace face. (Fig. 4)
X
FP1085
WinterWarm
clearances
3/01
C
A
B
Measure
side trim
clearance
from here
FP1085
3” Extended
Flush Mount Mount
A. Mantel 47¹⁄₂” (107 mm) 44¹⁄₂“ (1130 mm)
B. Top Trim (1¹⁄₂”) 47¹⁄₂” (107 mm) 36¹⁄₂” (97 mm)
C. Side Trim* 1” (533 mm) 1” (533 mm)
* Where side trim extends more than 1
¹⁄₂
” (38 mm) from the re-
place facing, the side clearance must be no less than 6¹⁄₂” (673
mm); this is also the required side wall clearance.
Measure the side clearance (C) from the exact center of your re-
place opening on the hearth (X). Measure the top trim (B) and/or
mantel clearances (A) from the nished hearth surface. Measure
the front clearance (to furnishings, etc.) from the replace face.
Observe these clearances to combustible trim.
In some replaces, the hearth in front of the replace
opening is brick, stone, slate, or some other non-com-
bustible material that is in direct contact with concrete
poured over earth. These are the only hearths that are
considered noncombustible. In other replaces, the
brick or concrete hearth in front of the replace opening
is supported by heavy wooden framing. Because nei-
ther brick nor concrete has good insulating properties,
heat radiated by the re will pass downward through
the hearth to the wooden framing. Such hearths are
considered combustible.
Unless the replace and hearth are constructed over a
completely non-combustible surface (such as unpainted
concrete over dirt), a thermal oor protector must be
used in front of and to the sides of the door as protec-
tion against spilled coals and embers and heat radiated
from the front of the insert. Floor protectors must extend
at least 8” (03 mm) from the side of the insert, making
the protector 44C⁄v” (1137 mm) wide.
In addition, the oor protector must extend from the
front door opening a minimum of 16” (406 mm) in the
United States and 18” (457 mm) in Canada. (Fig. 5)
The approved construction of a oor protector calls
for a minimum of 4 gauge galvanized sheet metal or
equivalent, and the equivalent of 1.5” (3 mm) of a
material with k-value of 0.84 or less.
Custom-made oor protectors may be used if they
offer the same protection. Millboard has a standard k
value of 0.84 and thus 1¹⁄v” (3 mm) of this material is
adequate thermal protection. Custom-built oor protec-
tors must have a k value equal to, or less than 0.84,
meaning that heat will transfer at the same rate or more
slowly than the tested standard.
7
Montpelier Medium Insert
30004403
All oor protection must be noncombustible (i.e. met-
als, brick, stone, mineral ber boards, etc.). Any organic
materials (i.e. plastics, wood paper products, etc.) are
combustible and must not be used. The oor protection
specied includes some form of thermal designation
such as R-value (thermal resistance) or k-factor (ther-
mal conductivity).
1. Convert specications to R-value:
i. R-value given - no conversion needed.
ii. k-factor is given with a required thickness (T) in
inches:
iii. K-factor is given with a required thickness (T) in
inches:
iv. r-factor is given with a required thickness (T) in
inches: R = r x T
FP1095
hearth protection
2/08 djt
A
B
C
B
A. 18”* (460 mm) 18” (460 mm)
B. 8” (03 mm) 8” (03 mm)
C. 44C⁄v” (1137 mm) 44C⁄v” (1137 mm)
FP1095
Unless your replace and hearth are constructed over
a dirt oor (or unpainted concrete over dirt), you must use a
oor protector that satises the above requirements.
Typically, thermal protection with the above dimensions will be
required. The equivalent of 1.5” (3 mm) of a material with a k-
value 0.84 (or a total ) is necessary.
If the insert is elevated 8¹⁄₂” (16 mm) or more above a combus-
tible hearth, thermal protection is not needed. However, spark and
ember protection is still necessary.
*If the insert is elevated 3” (76 mm) or more, this dimension may
be reduced to 16” (406 mm) (US only) beyond which no thermal
protection is necessary.
. Determine the R-value of the proposed alternate
oor protector:
i. Use the formula in Step 1 to convert values not
expressed as R.
ii. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than
the R-value of the specied oor protector, the alter-
nate is acceptable.
The specied oor protector should be 1¹⁄v-
inch thick material with k-factor of 0.84. The proposed
alternate is 4” brick with an r-factor of 0. over 1/4”
mineral board with a k-factor of 0.9
Step a: Use formula above to convert specication to
R-value:
Step b: Calculate R of proposed system.
4” brick of r = 0., therefore:
Rbrick = 0. x 4 = 0.8
1/8” mineral board of k = 0.9, therefore
Rmineralboard = x 0.5 = 0.431
Rtotal = Rbrick + Rmineralboard = 0.8 + 0.431 = 1.66
Step c: Compare proposed system Rtotal of 1.66 to
specied R of 1.49. Since proposed system Rtotal is
greater than required, the system is acceptable.
Denitions
R = x T
1
K x 1
R = x T = x 1.5 = 1.49
1
k
1
0.84
1
0.9
r = =
(ft)(hr)(°F)
(Btu)(in)
1
k
(Btu)(ft)
(ft)(hr)(°F)
K =
k = = K x 1
(Btu)(in)
(ft)(hr)(°F)
R = (ft)(hr)(°F)
Btu
R = x T
1
k
Custom-made surround panels may be made from any
noncombustible material.
MHSC offers both steel and cast iron Surround panel
kits, each in two sizes.
30DVSGTKCB, 30DVSGTKB
........................................ 30¹⁄v x 41 (768 x 1041 mm)
MEAD3CB, MEAD3EB, MEAD3BS
................................ 8¹⁄v” x 41¹¹⁄zn” (718 x 1059 mm)
CAPCB, CAPEB ................5” x 35” (635 x 889 mm )
LHEABSL ...................7M⁄,” x 40C⁄v” (708 x 1035 mm)
LHE30SSB .................... 7” X 38¹⁄v” (686 X 97 mm)
LHE30SLB, LHE30SLGA ...........................................
......................................8¹⁄v” x 41” (718 x 1041 mm)
8
Montpelier Medium Insert
30004403
If codes
allow, remove the damper. Many dampers can be
removed simply by removing a cotter pin and/or a
set screw.
If it is not permissible or possible to remove the
damper, secure the damper in the fully open posi-
tion.
if you have modi-
ed the replace in any way to accommodate instal-
lation of a replace insert. This tag is in the hardware
bag included with your Insert.
Make sure the oor pro-
tector satises the requirements discussed on Page
6. The nished height of the oor protector or raised
hearth needs to be considered before installing the
venting system.
The ue collar may be ori-
ented in the vertical position or rotated 180 degrees
on the top of the stove resulting in a 6 degree back-
ward angle. If possible, determine beforehand which
orientation will work best for your application.
In most applications, cleaning of the chimney system
will be easiest from the top (chimney cap) down. If this
is the planned method for your application, the center
iron pull down handle on the ue collar serves as pro-
tection to keep prevent a chimney brush from damag-
ing the bafe inside the stove. If cleaning can only take
place from inside the home, the center bar may be cut
out of the ue collar using a hack saw or reciprocating
metal cutting saw.
4. Again, depending on
your application it may be easiest to install the con-
nector or stainless steel ue liner in the chimney rst.
Refer to Figure 6 for the components of the venting
system.
• Carefully remove the ber bafe by rst remov-
ing the front air tube. If necessary, removing the
remaining air tubes will allow easier access.
• Remove the iron ue collar from the stove and
fasten either the adapter pipe or ue liner to it by
drilling three holes using the holes in the iron col-
lar as a guide.
• Secure the exible pipe to the pipe adaptor using
the same method.
• Install the connector pipe or liner so that the
height measured from the nished hearth surface
to the center bar of the ue collar is 19” (483
mm). (Fig. 7) This will allow an easy connection
once the stove is rolled into place.
Run the power cord
out the left or right side of the insert. Remove the
cover plate and insert the provided grommet into the
slot. Reattach the cover plate.
Follow the in-
structions provided with the kit.
At least two people
will be needed to move the rebox. Lift the front of
the stove slightly to put weight on the rear wheels
to ease installation. Position the rebox so the ue
collar lines up with the connector. Use the leveling
screws at the front of the Insert to adjust the level.
Route the power cord to the side nearest the power
supply and test the fans.
34
6ENTSYSTEMCOMPONENTS
ST100
Components of the venting system.
Flexible Flue Liner
Flex Liner Adapter
(if required)
Adjustable (6” or verti-
cal) Flue Collar w/Inte-
grated Draw-Down Bar
Top of the Insert Around
Flue Opening
Washers 1/4 Dia.
1/4-0 Hex Nuts
ST1003
Measured height from the nished hearth surface to
the center bar of the ue collar.
19’
(483 mm)
Ref. 26”
ST1003
finished height
3/08
Twist on
Wood Handle
9
Montpelier Medium Insert
30004403
From inside the stove,
reach up and pull the ue collar into place by lining
up the two 1⁄4” studs in the stove top. Care should
be taken to not disturb the gasket which seals the
collar to the top. Tighten the two 1⁄4” nuts.
• Replace the three rear stainless steel air tubes
by sliding them rst to the right and then into the
mating holes on the left. Secure these in place
with the stainless steel cotter pins.
• Before installing the front air tube, replace the
ber bafe board and ensure it slides all the way
to the back. There should be a tight t between
the board and the iron sides of the stove.
34
MONTYCONTROLS
Air Control Lever
Fan Speed Control (Behind louvre)
FP1099
Montpelier Medium Insert controls.
34
0RIMARYAIRSETTINGS
Air Control Lever
ST1000
The air control lever controls the amount of air entering
the rebox.
All Montpelier Medium Insert controls are conveniently
located on the front. (Fig. 8)
Two controls regulate the performance of your Montpe-
lier Medium Insert:
The supplies oxygen for the re.
The variable-speed , or rheostat, regulates
the warm air ow into the room.
A single air control regulates the amount of heat the re
will produce and how long it will burn.
The is located on the upper
left side on the front of the insert. The lever regulates air
for starting, maintaining, and reviving the re.
Generally, more air entering the stove makes the re
burn hotter and faster, while less air prolongs the burn.
The Montpelier Medium Insert’s air supply is increased
when the control lever is moved to the left, and de-
creased when moved to the right. It may be set any-
where between the two extremes, depending on the
amount of heat desired. (Fig. 9)
To complement the manual setting of the air control, the
Montpelier Medium Insert has an integral convection
air blower that ensures an even delivery of heat at the
manual setting you select.
The convection fan delivers a steady stream of warm air
into the room. Use the fan speed control to regulate the
ow of air into the room. A thermal switch will automati-
cally de-activate the fan when the stove cools down.
When starting a re in a cold stove, this switch will typi-
cally energize the fan within about 0 minutes, after the
stove heats up.
The fan speed should be set at “low” (fully closed) when
operating at low to medium burn rates and may be set
anywhere between “low” and “high” when operating at
high burn rates. (Refer to Figure 10 for fan access)
• Replace the front air tube and secure it in place
with the cotter pin.
10.Install the supplied wooden handle by twisting clock-
wise onto the primary air control. (Fig. 7)
This completes installation of your Montpelier Medium
Insert.
10
Montpelier Medium Insert
30004403
The Montpelier Medium Insert is designed to burn
natural wood only; do not burn fuels other than that for
which it was designed.
You’ll enjoy the best results when burning wood that
has been adequately air-dried. Avoid burning “green”
wood that has not been properly seasoned or cordwood
that is more than two years old.
The best hardwood fuels include oak, maple, beech,
ash, and hickory that has been split, stacked, and air-
dried outside under cover for at least one to two years.
For areas that do not have a supply of hardwood, com-
monly burned softwoods include tamarack, yellow pine,
white pine, Eastern red cedar, r, and redwood. These
too should be properly dried.
Your Montpelier Medium Insert will accept wood up to
18” (460mm). Longer wood pieces work better than
short ones.
Wood should be stored under cover to maintain dry-
ness. Even for short-term storage, however, keep wood
a safe distance from the heater and keep it out of the
areas around the heater used for re-fueling and ash
removal.
No single air control setting will t every situation. Set-
tings for each installation will differ depending on the
quality of the fuel, the amount of heat desired, and how
long you wish the re to burn.
The control setting also depends on your particular
“draft,” or the force that moves air from the stove up
through the chimney. Draft is affected by such things as
34
-ONTPELIERFANACCESS
Speed Control
Open Bottom Louvre to
access Fan controls ST996
Fan control access.
the length, type, and location of the chimney, weather,
local geography, nearby obstructions, and other factors.
Too much draft may cause excessive temperatures in
the Montpelier Medium Insert, and could even damage
internal components. On the other hand, too little draft
can cause backpufng into the room or a very sluggish
re.
How do you know if your draft is excessively high or
low? Symptoms of too much draft include an uncontrol-
lable burn or glowing-red cast iron. A sign of inadequate
draft is smoke leaking into the room through the stove
or chimney connector joints, low heat, and dirty glass.
In some newer homes that are well-insulated and
weather-tight, poor draft may result from insufcient air
in the house. In such instances, an open window near
the stove on the windward side of the house will provide
the fresh air needed.
When rst using the stove, keep track of the settings
of the air controls. You will quickly nd that a specic
setting will give you a xed amount of heat. It may take
a week or two to determine the amount of heat and the
length of burn you should expect from various settings.
Most installations do not require a large amount of
combustion air, especially if adequate draft is available.
Use the following primary air control lever and fan
speed control lever settings as a starting point to help
determine the best settings for your installation.
High Fully left High Horizontal
Medium 1” from Low Turn clockwise
full right
Low Fully right Off Turn counterclockwise
11
Montpelier Medium Insert
30004403
Medium Insert is vented to an exterior masonry chim-
ney or when you are just starting a re.
You’ll soon nd that the insert is
Some chimneys need to be “primed,” or
warmed up, before they will draw sufciently to start
a re. To correct this situation, roll up a couple pieces
of newspaper, place them on top of the kindling and
toward the back of the stove, light them, and close the
doors. This should heat the chimney enough to initiate
a draft.
Once the draft is established, open the front door and
light the rest of the fuel from the bottom. Do not light the
main bed of fuel until the chimney begins drawing, and
repeat the procedure as often as necessary if the initial
attempt is unsuccessful.
4. Once a good ember bed of at least 3-4” (76 - 10
mm) has formed, add the desired amount of wood
and close the primary air control to a medium-low
setting. The re volume will diminish immediately,
but the Montpelier Medium Insert will continue to
heat up. Maintain control of the re using the primary
air control, and remember: reduce the setting for
less heat, increase the setting for more heat. Refer
to the air control settings chart on Page 10 for rec-
ommended settings at different burn rates.
Set the air control on “High,” and wait at least fteen
seconds for the draft to increase. Turn the convection
blower off. Open the door slowly.
Check the ash level, and remove excess ash. Three (3)
primary air holes located under the front brick provide
air to the coal bed. (Fig. 11) These holes should be
cleared of ash for proper performance.
Add the fuel, smaller pieces rst. If it is necessary to
use wood smaller than the 18” (460 mm) optimum size,
be sure to ll the rebox as completely as possible by
loading the wood pieces alternately on the left and right.
Split wood will ll the rebox more completely and re-
duce the frequency of reloading. If possible, stack wood
diagonally to maximize air spaces between red pieces.
Cast iron is a superior material for solid fuel stoves but
it must be treated with respect. It is extremely strong,
but can be broken with a sharp blow from a hammer
or from the thermal shock of rapid and extreme tem-
perature changes. It is important to temper the cast iron
plates with an initial series of 3-4 break-in res. The
plates expand and contract with changes in tempera-
ture. Minimize thermal stress by allowing the plates to
adjust gradually during the break-in res by following
Steps 1-3 on the following page.
Follow these guidelines as you start and maintain the
re, and remove the ashes. Prior to starting a re with a
cold stove, it is recommended to clear the lower pri-
mary air holes located under the front brick. To do this,
remove the andiron and lift out the front refractory brick.
Sweep any ash accumulation out of the three (3) air
slots. Keeping these slots clear of ash will ensure better
performance.
1. Open the primary air control fully.
. Lay some crumpled newspapers in the bottom.
Place on the paper six or eight pieces of dry, nely-
split kindling. On the kindling lay two or three larger
sticks of split dry wood approximately 1-” (5-50
mm).
3. Light the newspaper and close the door. Gradually
build up the re by adding a few 3-5” (76 -17 mm)
diameter splits.
If this is your initial break-in re, let the re burn brightly,
but not to excess. Control the re’s intensity by adjust-
ing the air control lever. After an hour or so stop adding
wood so that the re dies out gradually.
For ongoing operation after the initial break-in, continue
to add a few sticks at a time of a progressively larger
size. Be sure to keep the fuel load behind the front
grate bar at all times. Continue until you have a live
ember bed at least 3-4” (76 - 10 mm) deep. This may
take an hour or longer, particularly when the Montpelier
1
Montpelier Medium Insert
30004403
I
f you have an ember bed of at least -3” (51 - 76 mm),
the air setting may not need to be adjusted. If the em-
ber bed is less than -3” (51 - 76 mm), you may have
to leave the air setting on high for a few minutes until
ames appear.
Finally, adjust the air control and fan speed for your
desired heat level.
If the charcoal bed is relatively thick and your
fuel is well-seasoned, it is possible to add fresh fuel
(smaller pieces rst), close the door, and reset the air
control immediately.
The Montpelier Medium Insert is capable of produc-
ing up to 40,000 Btu/hour and heating an area of up
to 1,500 sq. ft. However, many factors affect heating
performance and can inuence the extent to which the
Montpelier Medium Insert can heat a given area.
A well-insulated home, located in a moderate climate
and with the Montpelier Medium Insert located centrally
in an open oor plan, will be easier to heat than a drafty
home in the far north in which a Montpelier Medium
Insert is installed on an exterior wall at the end of a long
house.
In Fireplace Insert installations, over-sized chimneys
can produce less effective results than those that are
properly sized, and interior chimneys usually perform
better than those located outside the house.
Different results may be experienced even in the same
installation if you switch from burning good, dry wood to
wood that is partially rotted or inadequately seasoned.
To compensate for these factors in cold climates, it may
be necessary to operate the Montpelier Medium Insert
for longer periods of time with the air control set to a
higher level more of the time.
Check the ash level before reloading the stove, remove
ashes if necessary. Turn off the fan before shoveling
the ash into your ash container.
Remove ash regularly, typically every one to three days.
The frequency will vary depending on how you operate
your Montpelier Medium Insert; more wood is consumed
at higher heat output settings, and ash will accumulate
faster.
Ash should be removed frequently and placed outdoors
in a metal container with a tight-tting lid. The closed
container of ash should be placed on a non-combustible
oor or on the ground, well away from all combustible
materials, pending nal disposal. If the ash is disposed
of by burial in soil or otherwise locally dispersed, it
should be retained in the closed container until all cin-
ders have thoroughly cooled. Wood ash may be used as
a garden fertilizer.
Never use your household or shop vacuum
cleaner to remove ash from the replace; always remove
and dispose of the ash properly.
34
PRIMARYAIRHOLES
Primary Air
Holes
Bottom
Brick
Andiron
ST1004
Keep primary air holes free of ash for proper perfor-
mance.
13
Montpelier Medium Insert
30004403
An occasional dusting with a dry rag will keep the
painted cast iron of your Montpelier Medium Insert look-
ing new.
If the paint needs retouching, rst allow the surface to
cool completely. Mask glass, trim parts and enamelled
areas. Wire-brush those areas to be painted. Touch-up
with high temperature stove paint available from your
local dealer. Apply the paint sparingly. Two light coats
are better than one heavy one.
Use a soft brush as necessary. Do not use water or
other liquids on your Montpelier Medium Insert. Finger-
prints usually can be buffed off porcelain enamel with
a dry, soft cloth. If marks remain, allow the Montpelier
Medium Insert to cool completely, then buff with a
slightly damp, soft cloth. Dry completely before starting
a re to avoid streaking.
Never use abrasives or harsh chemical cleaners on
the porcelain enamel nish; the enamel may scratch
and expose the cast iron, which can then stain or
rust. If you must remove spills or stains from porcelain
surfaces, make sure the re is out and the Montpelier
Medium Insert has cooled completely before cleaning.
Use a kitchen appliance cleaner and/or polish speci-
cally formulated for enamel surfaces. Apply the cleaner
sparingly with a soft cloth, and buff away all traces.
The Montpelier Medium Insert glass system requires
a minimum amount of cleaning. Most carbon deposits
that accumulate will burn off during hot res.
Ash residue that accumulates on the glass should be
removed periodically to prevent etching. To clean the
glass, use the following procedure.
• Be sure the glass is completely cool.
• Cleaning with water will work in most cases. Use
a glass cleaner especially made for this purpose
only if deposits are specially heavy. (If heavy
deposits are a frequent occurrence, however,
evaluate your operating techniques.) Do not use
abrasive cleaners.
• Rinse the glass thoroughly.
• Dry the glass completely.
The front door of the Montpelier Medium Insert should
close securely to prevent accidental opening and
should close tightly to prevent air from leaking into the
re chamber. The door handle will be positioned verti-
cally when the door is closed.
Over a period of time, the gasket around the door will
compress and the latch may need adjustment. To ad-
just the handle, follow this procedure:
1. Loosen the small lock nut with a 7/16” wrench. (Fig.
1)
. Extend the striker screw one turn by turning it with a
1/8” Allen wrench.
3. Re-tighten the lock nut, while at the same time hold-
ing the striker screw with the Allen wrench to prevent
its turning.
Test the door seal. Close the door on a dollar bill and
attempt to pull it free. If the bill is freed with little re-
sistance, the gasket isn’t snug enough at that spot.
Continue to make small adjustments until the setting is
right.
If additional adjusting of the latch does not enable the
door to seal sufciently in one area, try “adjusting” the
gasket in that area. Pack more cement or a smaller
diameter gasket into the channel beneath the gasket so
the main gasket is raised and makes contact with the
door frame. If this procedure doesn’t solve the problem,
replace the gasket. Instructions for gasket replacement
are given later in this section.
ST531
Door Pawl
11/00
Pawl
Small
Locking Nut
Large
Locking
Nut
Set Screw
Striker Screw
Handle Stub ST531
Turn the door latch striker screw in or out to tighten or
loosen the door latch.
14
Montpelier Medium Insert
30004403
• Do not operate the Montpelier Medium Insert if
the glass is damaged or broken.
• Do not abuse glass by striking with any object or
by slamming the door.
• Replace glass only with MHSC high tempera-
ture ceramic glass, available from your Vermont
Castings’ authorized dealer.
Follow this procedure to replace glass.
• Open the door and loosen the four retaining clip
screws that hold the glass to the door. Swing the
clips out of the way. Tilt the glass away from the door
frame and lift up. (Fig. 13) Wear gloves and use cau-
tion when handling broken glass.
7!2.).'
(/4',!337),,
#!53%"52.3
$/./44/5#(',!33
5.4),#//,%$
.%6%2!,,/7#(),$2%.
4/4/5#(',!33
Your Montpelier Medium Insert uses rope-type ber-
glass gaskets to make a tight seal between some parts.
With use, particularly on those parts that move, gaskets
can become brittle and compressed and can begin
to lose their effectiveness. These will need periodic
replacement.
All of the gaskets used are made of berglass. The
three sizes of replaceable gasket are listed below, along
with their application.
Gasket Size ...................And The Parts It Seals
3/8” (103564) ...............Door to the front - 5.6’
3/8” (30004) .............Firebox parts
3/16” (103556) .............Glass to the door - 5.’
To change a gasket, wait until the re is out and
the stove has cooled. Wear protective eyewear
and a dust mask. The procedure is the same for
all gaskets.
1. Remove the existing berglass gasket by
grasping an end and pulling rmly.
. Use a wire brush or the tip of a screwdriver
to clean the channel of any remaining cement,
silicone or bits of gasket.
3. Apply a thin bead of high temperature silicone
to the newly-cleaned groove. A 1/8” - 3/16” bead
is sufcient.
4. Place a new gasket into the groove. Wait until
you have placed all but a couple inches from the
end before you trim the end to an exact t.
• Examine the gasket that seals the glass to the door
frame. If necessary, replace this with gasket ob-
tained from your local Vermont Castings’ authorized
dealer. Directions for replacing gaskets are given
below.
• Check the channel at the bottom of the door frame,
and clear away debris if necessary.
• Carefully place the new glass in the door frame.
• Secure the clips, being careful not to over-tighten.
Be sure the glass is rmly seated against the gasket.
Close the door gently to conrm the clips have been
properly positioned. It is possible for the glass to be
damaged if the clips have been installed incorrectly
and the door is closed with force.
34
REPLACEGLASS
Replace glass.
Door Gasket
Glass Gasket
Glass Panel
Retainer
Clips (4)
ST999
15
Montpelier Medium Insert
30004403
• Remove the door by lifting it straight up from its
hinge pins.
• Lay it face down on a padded surface.
• Remove the glass. Follow the instructions for re-
moving and replacing glass which start on Page
14.
• Replace gaskets. Follow steps 1-4, above.
• Replace the glass.
• Replace the door.
Although the non-catalytic combustion system in your
Montpelier Medium Insert can reduce creosote forma-
tion dramatically, it is not a substitute for regular inspec-
tion and cleaning of the chimney and chimney connec-
tor.
Your Montpelier Medium Insert has been designed to
minimize creosote build-up. Regular chimney inspection
and maintenance, however, must still be performed.
For safety, good stove performance, and to protect your
chimney and chimney connector, inspect your chimney
and chimney connector on a regular schedule. Clean
the system if necessary. Failure to keep the chimney
and connector system clean can result in a serious
chimney re.
When wood is burned slowly, it produces tar, organic
vapors and moisture which combine to form creosote.
The creosote vapors condense in the relatively cool
chimney ue of a slow-burning re. As a result, creo-
sote residue accumulates on the ue lining. When
ignited, this creosote makes an extremely hot re within
the ue system that can damage the chimney and
overheat adjacent combustible material. If a signicant
layer of creosote has accumulated —1/8” (3 mm) or
more — it should be removed to reduce the risk of a
chimney re.
If you do experience a chimney re, act promptly to:
• Close the primary air control lever (fully to the
right).
• Get everyone out of the house.
• Call the Fire Department from a nearby house.
You should inspect the system every two months during
the heating season as part of a regular maintenance
schedule. To inspect the chimney, let the Montpelier
Medium Insert cool completely. Then, using a strong
light, sight up through the ue collar into the chimney
ue. The ber bafe will need to be removed gently to
view inside the connector pipe.
If it is necessary to remove the rechamber to inspect
or clean the chimney, this is how to do it:
• Let the Montpelier Medium Insert cool.
• Disconnect the fan power cord.
• You may wish to lighten the rebox by removing
the load door and andiron.
• Retract the two levelling screws until they bear no
weight.
• Remove the front air tube and ber bafe.
• Disconnect the ue collar or vent connector from
the top of the stove.
• Slide the rechamber forward until you have ac-
cess to the replace opening.
• Inspect the ue.
You can now inspect the smoke shelf area of the re-
place and the chimney. Before replacing the Montpelier
Medium Insert, this area should be inspected for signs
of deterioration and cleaned thoroughly with a chimney
brush.
Clean the chimney using a specially designed brush the
same size and shape as the ue liner. Flexible ber-
glass rods are used to run the brush up and down the
liner, causing any deposits to fall to the bottom of the
chimney where they can be removed through the clean-
out door.
The chimney connector should be cleaned by discon-
necting the sections, taking them outside, and removing
any deposits with a stiff wire brush.
Reinstall the connector sections after cleaning, being
sure to secure the individual sections with sheet metal
screws.
If you can’t do the chimney inspection yourself, con-
tact your local Vermont Castings’ Authorized Dealer, or
engage a professional chimney sweep to perform the
inspection and cleaning of the chimney.
Reverse the procedure to re-install the rechamber.
Daily:
• Ash should be removed before the level reaches
the top edge of the front brick. Check each time
you re-load, or at least once a day.
• Keep the area around the replace clear of any
combustible material.
16
Montpelier Medium Insert
30004403
Yearly Spring Cleaning:
• Remove ash from the rebox and replace with a
moisture-absorbing material (such as kitty litter)
to keep the interior of the stove dry.
• Touch up painted surfaces with black paint.
Two Months:
• Inspect the chimney and ue connection. Clean
the system if necessary.
Yearly Spring Cleaning:
• Disassemble the ue connection and take it
outdoors for inspection and cleaning. Replace
weak sections of connector.
• Inspect the chimney for signs of deterioration.
Repairs to a masonry chimney should be made
by a professional mason. Replace damaged
sections of prefabricated chimney. Your local
Vermont Castings’ dealer or a chimney sweep
can help determine when replacement is
necessary.
• Thoroughly clean the chimney.
For parts and information about your insert, contact
your Vermont Castings authorized dealer. For the name
of the dealer nearest you, contact:
MHSC
149 Cleveland Drive
Paris, KY 40361
800-668-533
30DVSGTKCB Classic Black
30DVSGTKB Ebony
30DVSGTKBM Brown Majolica
MEAD3CB Classic Black
MEAD3EB Ebony
MEAD3BS Biscuit
MEAD3BM Brown Majolica
CAPCB Classic Black
CAPEB Ebony
Model - LHEABSL
LHE30SSB Classic Black (Small)
LHE30SLB Classic Black (Large)
LHE30SLGA Antique Brass (Large)
LHE30TCK (Cannot be used alone)
DIYSK - Includes template, brackets and instruc-
tions. Additional materials must be purchased locally.
M3PKCB Classic Black
In the event of component failure, it is very important to
replace with equipment equivalent to the Vermont Cast-
ings original parts.
17
Montpelier Medium Insert
30004403
MHSC reserves the right to make changes in design, materials, specications, prices and discontinue colors and products at any time, without
notice.
1. Bottom 30004306
. Insulation, Bottom Low 30004335
3. Brick, Bottom Low 3000437
4. Brick, Bottom Slanted 3000438
5. Brick, Back 3000436
6. Brick, Bottom Up 3000439
7. Brick, Right End 30004330
8. Brick, Left End 30004331
9. Insulation, End Int. 30004334
10. End, Right 30004308
11. End, Left 30004309
1. Back 30004307
13. Andiron 3000431
14. Tube A, Secondary Air Tube 30004377
15. Tube B, Secondary Air Tube 30004378
1
3
4
5
6
7
8
9
9
10
11
12
13
15 14
16
17 18
19
20
20
21
22
23
24
25
26
27
28
30
31
32
33
34
35
35
37
39
40
41
41
42
43 44
45 46
47
48
49 50
2
58
36
38
4403
Montpelier parts
1/08
54
52
52
53
33
55
29
57
56
51
59
59
59
59
16. Bafe 3000433
17. Top 30004310
18. Right Side Heat Shield, Secondary Air 30004501
19. Left Side Heat Shield, Secondary Air 30004500
0. Insulation, End Ext. 30004333
1. Air Plate 30004315
. Pinion 3000430
3. Handle Wire 1604504
4. Handle, Wood Black 1600663
5. Cover, Top 30004316
6. Spring, Friction 101846
7. Front Refer to Enamel Parts Chart
8. Hinge Half Body - Upper 160481
9. Insulation Bottom Heat Shield 3000440
30. Bottom Heat Shield 30004393
18
Montpelier Medium Insert
30004403
31. Base 30004313
3. Fan Kit Assembly 30004416
Replacement Blower only 3000441
Snapstat Wire Assy 30004406*
Snapstat Wire Assy 30005535
Rheostat and Wire Assy 30004407
Power Cord 160148
Snapstat 51704
Snapstat Bracket 30005538
D Knob 1604419
33. Ashlip Refer to Enamel Parts Chart
34. Bottom Assembly 30004797
35. Cover, Power Cord 30004379
36. Shroud, Outer 3000439
37. Shroud, Top 30004614
38. Flue Collar 30004317
39. Flange Right Side Surround 30004381
40. Flange Left Side Surround 30004380
41. Clip - Glass 30001715
4. Glass Ceramic, 0.190” thick, uncoated 3000435
43. Pawl Assembly 1” Long Adjustable 300036
44. Front Steel Handle/Shaft 3000717
45. Gasket Fiberglass 3/16 103556
46. Gasket Fiberglass 3/8 103589
47. Hinge Half Door - Upper 30004564
48. Door Refer to Enamel Parts Chart
49. Flange Top Surround 3000438
50. Filler Top Refer to Enamel Parts Chart
51. Panel Refer to Enamel Parts Chart
5. Panel Door Refer to Enamel Parts Chart
53. Pin, Door 30004384
54. Cover Plate, Bottom Air 30004419
55. Snapstat Bracket 30004519**
56. Handle, Wood, Black 1600664
57. Handle Screw 101310
58. Airwash 30004314
59. Hinge Spacers 30004708
Front 300047 30004735 30004734 30004903
Door 3000431 30004433 3000441 30004908
Ashlip 300043 30004434 300044 30004904
Front Panel 3000433 30004435 3000443 30004905
Panel Door 3000434 30004436 3000444 30004906
Top Filler 30004336 30004437 3000445 3000490
* Use if wire assembly is attached to rebox - Pre /4/11
** Use if bracket is attached to rebox - Pre /4/11
19
Montpelier Medium Insert
30004403
All cast iron parts are warranted for a period of three
years against breakage, cracking or burn-through.
The following part of the woodburning stove are war-
ranted to be free of defects in material and workmanship
for a period of one year from the date you receive it: The
handles, glass door panels, door gasketing and porcelain
nish. Any of these items found to be defective will be
repaired or replaced at no charge, upon the return of the
part with postage prepaid to a Vermont Castings Autho-
rized Dealer.
Any parts repaired or replaced during the limited warranty
period will be warranted under the terms of the limited
warranty for a period not to exceed the remaining term of
the original limited warranty or six (6) months, whichever
is longer.
1. This warranty is non-transferable.
. This warranty does not cover misuse of the stove.
Misuse includes overring, which will result if the stove
is used in such a manner as to cause one or more
of the plates to glow red. Overring can be identied
later by warped plates and areas where the paint pig-
ments has burned off. Overring in enamel stoves is
identied by bubbling, cracking, chipping and discolor-
ation of the porcelain enamel nish. MHSC offers no
warranty on chipping of enamel surfaces. Inspect your
woodburning stove prior to accepting it for any dam-
age to the enamel.
3. This warranty does not cover misuse of the stove as
described in the Owners Guide, nor does it cover a
stove which has been modied unless authorized by
a MHSC representative in writing. This warranty does
not cover damage to the stove caused by burning salt
saturated wood, chemically treated wood, or any fuel
not recommended in the Owners Guide.
4. This warranty does not cover a stove repaired by
someone other than a Vermont Castings Authorized
Dealer.
5. Damage to the unit while in transit is not covered
by this warranty but is subject to a claim against the
common carrier. Contact Vermont Castings Autho-
rized Dealer from whom you purchased your stove or
MHSC if the purchase was direct. (Do not operate
the stove as this may negate the ability to process the
claim with the carrier).
6. Claims are not valid where the installation does not
conform to local building and re codes or, in their ab-
sence, to the recommendations in our Owners Guide.
7. The salt air environment of coastal areas, or a high-
humidity environment, can be corrosive to the porce-
lain enamel nish. These conditions can cause rusting
of the cast iron beneath the porcelain enamel nish,
which will cause the porcelain enamel nish to ake
off. This warranty does not cover damage caused by
a salt air or high-humidity environment.
8. MHSC shall have no obligation to enhance or update
any unit once manufactured.
IN NO EVENT SHALL MHSC BE LIABLE FOR INCIDENTAL
AND CONSEQUENTIAL DAMAGES. ALL IMPLIED WAR-
RANTIES, INCLUDING THE IMPLIED WARRANTIES OF
MERCHANTABILITY AND FITNESS, ARE LIMITED TO THE
DURATION OF THIS WRITTEN WARRANTY. THIS WAR-
RANTY SUPERCEDES ALL OTHER ORAL OR WRITTEN
WARRANTIES.
Some states do not allow the exclusion or limitations of
incidental and consequential damages or limitations on
how long an implied warranty lasts, so the above limi-
tations may not apply to you. This warranty gives you
specic rights and you may have other rights, which vary
from state to state.
If a defect is noted within the warranty period, the cus-
tomer should contact a Vermont Castings Authorized
Dealer or MHSC if the purchase was direct with the fol-
lowing information:
1. Name, address, and telephone number of the pur-
chaser
. Date of Purchase.
3. Serial number from the label on the back
4. Nature of the defect or damage.
5. Any relevant information or circumstances, e.g., instal-
lation, mode of operation when defect was noted.
A warranty claim will then start in process. MHSC re-
serves the right to withhold nal approval of a warranty
claim pending a visual inspection of the defect by autho-
rized representatives.
149 Cleveland Drive • Paris, Kentucky 40361
www.mhsc.com
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