Vermont Castings OD24SHKN User manual

Installation and Operation Instructions
for
Vented Gas Log Sets
FOR YOUR SAFETY:
DO NOT STORE GASOLINE OR OTHER FLAMMABLE VAPORS OR LIQUIDS NEAR THIS OR
ANY OTHER APPLIANCE.
WHAT TO DO IF YOU SMELL GAS:
• SHUT OFF ALL GAS TO THE APPLIANCE.
• DO NOT TRY TO LIGHT ANY APPLIANCE; EXTINGUISH ANY OPEN FLAME
• IMMEDIATELY PHONE YOUR GAS SUPPLIER FROM A NEIGHBOR’S PHONE. FOLLOW
THE SUPPLIER’S INSTRUCTIONS.
• IF YOU CANNOT REACH THE GAS SUPPLIER, PHONE THE FIRE DEPARTMENT.
W A R N I N G
IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLOSION MAY RESULT,
CAUSING PROPERTY DAMAGE, INJURY, OR LOSS OF LIFE.
ATTENTION
INSTALLATION AND SERVICE MUST BE PER-
FORMED BY A QUALIFIED AGENCY, INDIVIDUAL,
FIRM, CORPORATION, OR COMPANY, EXPE-
RIENCED IN THE INSTALLATION, REPAIR, AND
SERVICING OF THIS TYPE OF GAS APPLIANCE.
DO NOT MODIFY, ALTER OR TAMPER WITH ANY
PART OF THIS HEATER, CONTROL, OR LOGS.
INSTALLER PLEASE NOTE:
DO NOT BEGIN INSTALLATION OF THIS GAS
LOGSET UNTIL ALL INSTRUCTIONS HAVE
BEEN READ AND UNDERSTOOD.
Certified as:
CSA 7.94 U.S. manually lighted decorative gas appliance for installation in solid fuel burning fire-
places and the applicable requirements of UL127 factory-suit fireplaces.
SAVE THIS MANUAL FOR FUTURE REFERENCE
20007967 5/05 Rev. 1
DECORATIVE GAS APPLIANCE FOR INSTALLATION IN ODSR36/42A FIREPLACES
READ THESE INSTRUCTIONS AND FOLLOW THE
WARNINGS.
OWNER PLEASE NOTE:
Model OD24SHKN/P
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
www.majesticproducts.com • www.vermontcastings.com
CFM Specialty Home Products
GAS-FIRED

220007967
Improper installation, adjustment, alteration, service or maintenance can cause injury or property dam-
age. Read these directions thoroughly before installation. For assistance or additional information,
consult your gas log dealer, qualified installer, service agency or
gas supplier.
Young children are not allowed to operate this unit and must be supervised when they are in the same
area as the appliance.
If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this prod-
uct could expose you to substances in fuel or fuel combustion which are known to the State of California
to cause cancer, birth defects, or other reproductive harm.
Fireplace damper MUST be locked fully open when operating the gas log set.
If the fireplace has glass doors, operate gas log set only with doors fully opened. The fireplace
screen must be in place when the appliance is operating and, unless other provisions for combustion
air are provided, the screen shall have an opening(s) for introduction of combustion air.
The log set and its individual shut-off valve MUST be isolated from the gas supply piping system by
closing its individual shut-off valve during any pressure testing of gas supply at test pressures equal to
or less than 1/2 psig.
The log set and its individual shut-off valve MUST be disconnected from the gas supply piping system
during any pressure testing of that system at test pressures in excess of 1/2 psig.
Keep the gas log set clear and free from combustible materials, gasoline and other flammable vapors
and liquids.
WARNING
WARNING
WARNING
INSTALLATION PRECAUTIONS
Proposition 65 Warning: Fuels used in gas, wood-
burning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known
to the State of California to cause cancer, birth de-
fects and other reproductive harm.
California Health & Safety Code Sec. 25249.6

20007967 3
The Logsets have been designed and tested to oper-
ate safely when installed according to the installation
instructions contained in this manual. Read all instruc-
tions before starting the installation.
• For outdoor use only.
• The logset should be inspected before use and at
least annually thereafter. More frequent cleaning may
be necessary because of excessive lint from carpeting
or bedding material.
• In the United States, the installation and operation
must conform to local codes or, in the absence of local
codes, with the National Fuel Gas Code, ANSI Z223.1/
NFPA 54, latest edition, CSA B149.1 Installation Code,
and with the National Electrical Code, ANSI/NFPA70
(latest edition).
• The gas logset and its individual shutoff valve must be
disconnected from the gas supply piping system during
any pressure testing of that system at test pressures in
excess of 1/2 p.s.i.g. (3.5 kPa) The gas logset must be
isolated from the gas supply piping system by closing
its individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pres-
sures equal to or less than 1/2 p.s.i.g. (3.5 kPa)
• Do not, under any circumstances, burn solid fuel
(wood, paper, coal) in the fireplace where you have
installed your logset. Do not use it for cooking. Put
nothing on top of the logs.
• The logset must be compatible with its fuel. Natural
gas requires different hardware than propane. Never
attempt to use natural gas with a propane logset or vice
versa.
• For a propane burning logset, the supply tank must
include a high to low gas pressure regulator. The tank
must be outdoors. Do not, under any circumstances,
locate supply tanks inside any structure.
• The fireplace must include a screen made of chain
mesh or a similar material. You must keep the screen
closed at all times during the operation of the logset; it
will protect you in the event of an explosion.
• WARNING: If the fireplace contains glass doors,
they must remain open at all times during the opera-
tion of the logset, allowing combustion air to circulate.
• In order to avoid any possible gas leaks, apply pipe
joint compound to all non-flared threaded connections
involved in this installation. For propane, the joint
compound must be resistant to the corrosive action of
propane.
• To check for leaks, always use a soapy water solu-
tion or a sniffer. Never test by using an open flame.
• The area around the gas logset must be free of all
combustible materials, especially gasoline or other
highly flammable, vapor producing liquids.
• Due to high temperatures, locate this logset away
from both high traffic areas and furniture and draper-
ies.
• Children and adults alike should be aware of the
high surface temperatures; to avoid the risk of burns
or ignition of clothing they should stay away.
• Do not touch any part of the logset other than the
controls while it is operating or immediately after you
turn it off.
• Supervise young children and pets carefully when
they are in the area where the logset is operating.
• Do not place clothing or other flammable material on
or near the logset.
•Make sure that any safety screen or guard, removed
during servicing, has been replaced before you use
the logset.
• It is imperative that you keep clear all burner areas,
control compartments and passageways for circulat-
ing air.
• Do not move the logset in any way that might dis-
lodge the logs from their fixed positions. If you bump
the logset check to see if you have dislodged any-
thing.
• Provide adequate clearances around air openings
into the combustion chamber and adequate acces-
sibility clearance for servicing and proper operation.
NEVER obstruct the front opening of the fireplace.
General Information
In order to assure a safe and effective instal-
lation, only a qualified service person who is
familiar with the building codes and installation
techniques appropriate to your area may install
and service this appliance.

420007967
Connection to Gas Supply
NOTE: For Natural and Propane gas, you must have a manual
shutoff at the fireplace.
1. Place the burner pan in the fireplace. Pull the grate so the back
side of the hearth brick pulls up (1, Fig. 1) enough for you to tilt the
grate up (2, Fig. 1) to slide the pan underneath. (3, Fig. 1) The burn-
er should be located several inches from the backwall, centered left
to right.
NOTE: This is for burner connection purposes only. Exact burner
placement will be covered on Page 7, after all connections have
been made.
3. Attach the Gas Supply Fitting onto your fireplace’s gas supply
pipe, as shown in Figure 2.
CAUTION: If you answered “NO” to any item, or have any questions regarding your installation, please con-
tact your dealer/distributor for assistance.
8” adjustable crescent wrench; Pipe thread sealant compound or teflon tape; 12” pipe wrench or channel lock pliers.
Tools Required
Gas Log Minimum Firebox Dimensions Minimum Gas Supply
Set Input Width Flue Pressure
Size Btu/hr Back Front Depth Height Size Minimum Maximum
24” 90,000 27” 36” 18” 18” 51 sq.in. 3.5” w.c. 7.0” w.c.
Minimum Clearances & Specifications
Natural Gas Units
Propane Gas Units
Gas Log Minimum Firebox Dimensions Minimum Gas Supply
Set Input Width Flue Pressure
Size Btu/hr Back Front Depth Height Size Minimum Maximum
24” 50,000 27” 36” 18” 18” 51 sq.in. 11.0” w.c. 14.0” w.c.
Pre-Installation Checklist Yes No
Is the gas type you are using the same as the gas type listed on the rating plate for this
appliance?
Does the firebox meet the minimum size dimensions below?
Is the gas supply inlet pressure correct? Refer to Table below.
Is your fireplace plumbed with gas on the right side (facing) of the fireplace? If not,
refer to page 5.
Is the gas supply line sized properly (Minimum 1/2” Iron pipe)?
Do you have a solid fuel (wood burning) fireplace with a vented flue?
Do you have a manual gas supply valve installed at your fireplace? If not, a licensed
plumber, gas company technician or other qualified installer must install one:
Have you checked local building codes? (Check with your local building department)
Does your fireplace have a wire mesh screen in place?
LG341
OD24
lift grate
5/04 djt
1
2
3
Fig. 1 Pull back of grate and hearth brick up, tilt front
of grate up and slide burner pan under.
LG341

20007967 5
NOTE: Your gas log set is assembled at the factory to be installed in a fireplace plumbed with the gas on
the right side (facing). If your fireplace is plumbed with the gas on the left side remove fittings on right and
left side of straight burner tube and switch sides, at the same time put front burner tube on right side with
the elbow fitting. (Refer to Figs. 3,4)
You may also run a flexible connector (or as per local codes) along the back wall of the fireplace to bring
your gas line to the right hand side. You can then place the set in front of the flexible connector. (Fig. 4)
Gas Plumbed on Left Hand Side of Fireplace
CFM149
R-CFL Gas Supply Connection
2/14/01 sta
CFM149
Fig. 2 Natural gas connection.
4. Attach one end of the Flexible Gas Connector to
the brass Burner Inlet Fitting which has been factory
installed into the burner.
5. Attach the other end of the Gas Connector to the
flared side of the Gas Supply Fitting.
Remember to use pipe thread sealant or teflon tape
only on the straight pipe threads. Do not use on
any flared ends.
FP1484
OD24SHK
LP hook up
5/04 djt
Rigid Pipe. Flexible Hose or Copper Tubing
Approved for Outdoor Use
Gas Inlet 3/8”
Pipe Coupling
Parts Not
Supplied
Flex Hose
Regulator
Supplied w/LP Unit
FP1484
Fig. 3 LP gas connection.
To Gas Supply
3/8” Brass Elbow
NPT to Flare
FP1486
alternate left
side gas connection
5/10/04 djt
Fig. 4 Alternate left side gas connection.
FP1486FP1485
FP1485
alternate left side
gas connection
5/10/04 djt