Vermont Castings Encore 2547CE Mounting instructions




Homeowner’s
Installation and
Operating Manual

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


2000971 1/10 Rev. 8
0971
Encore
Multi-Fuel
cover
9/02

2
Encore Multi-Fuel Heater
2000971
Congratulations on your choice of a Vermont Castings Encore Multi-Fuel Heater. With this purchase you have made
a commitment to make the hearth a place of warmth, beauty, and comfort in your home. At MHSC, we share that joy
and appreciation for the hearth. You may be assured that your cast-iron Vermont Castings stove has been made with
the utmost care and will provide you with many years of service.
At Vermont Castings, we are equally committed to your satisfaction as a customer. That is why we maintain an exclu-
sive network of the finest dealers in the industry. Our dealers are chosen for their expertise and dedication to custom-
er service. They are factory-trained and knowledgeable about every Vermont Castings product. Feel free to contact
your Authorized Vermont Castings Dealer anytime you have a particular question about your stove or its performance.
This manual contains valuable instructions on the installation and operation of your Vermont Castings stove. It also
contains useful information on maintenance and assembly of this product. We urge you to read the manual thoroughly
and to keep it as a reference.
Sincerely,
All of us at MHSC

The Encore Multi-Fuel 2547CE is designed for burning
wood and most smokeless solid fuels.
Consult a professional, solid fuel service person to
install your stove, or to advise you on the installation
should you wish to install it yourself.
Please read the entire manual before you install and
use your new room heater. Failure to follow instructions
may result in property damage, bodily injury, or death.
Specifications ................................. 3
Installation ...................................... 4
Assembly .......................................11
Operation ...................................... 12
Draft Management ........................ 17
Maintenance ................................. 19
Replacement Parts ....................... 23
Warranty ....................................... 27


3
Encore Multi-Fuel Heater
2000971

51 mm
(2")
641 mm
(2556M")
Top exit
flue collar
height
686 mm (27")
657 mm
(25(6")
470 mm
(1856O")
187 mm
(76")
686 mm (27")
572 mm (2256O")
394 mm
(1556O")
127 mm
(5")
73 mm (2(6")
600 mm
(236")
133 mm
(556M")
381 mm
(15")
610 mm
(24")
83 mm
(356M")
686 mm (27")
543 mm
(216")
457 mm (18")

Encore MF 2547
dimensions
9/02
0971
 Encore MF dimensions.
Drawings Not to Scale
Wood Smokeless Fuel2
Nominal heat output 12.3 kW1 7.7 kW1
(42,000 BTU/hr) (26,270 BTU/hr)
Minimum flue draught 12 Pa 12Pa
(0.048” WG) (0.048”WG)
Mean flue gas temp 291°C (556°F) 267°C (513°F)
Efficiency (space heating) 71.6% 66.7%
Fuel size/type up to 510 mm (20”) Smokeless coal
Flue mass gas flow 12.0 g/s 10.4 g/s
CO Emissions (@ 13% O2) 7900 ppm 3200 ppm
Area Heated .............................. 129 sq. m (1400 sq.ft.)
Loading ....................................................... Front or top
Chimney connector:
for 8” flue collar ....................... 203 mm (8”) diameter
for 6” flue collar ....................... 152 mm (6”) diameter
Chimney flue size:
for 8” flue collar .......................203 mm (8”) minimum
for 6” flue collar .......................152 mm (6”) minimum
Flue exit position........................ Reversible, top or rear
Primary air ... Manually set, thermostatically maintained
Ash handling system ..................... Removable ash pan
Glass panel.......................... High-temperature ceramic
Weight ................................................ 159 kg (350 lbs.)
Width (leg-to-leg) ..................................... 685 mm (27”)
Depth (leg-to-leg)..................................... 380 mm (15”)
Height to top of flue collar, 152 or 203 mm (6” or 8”)
Top exit .............................................. 640 mm (25¹⁄₄”)
Rear exit ............................................ 675 mm (26¹⁄₂”)
1. This value can vary depending on how the stove
is operated, the type and moisture content of the fuel
used, as well as the design, construction and climatic
location of your home. Figures shown are based on
nominal fuel consumption obtained under laboratory
conditions and on average efficiencies.
2. This stove is approved for use with processed coal
fuels generally known as smokeless. Ask your dealer
which fuels are acceptable in your area.


4
Encore Multi-Fuel Heater
2000971
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
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



Before you begin an installation, be sure that:
• Your stove and chimney connector will be far
enough from combustible material to meet all clear-
ance requirements.
• The hearth is large enough and is constructed prop-
erly to meet all requirements.
• You have all necessary permits from local authori-
ties.
Your local building official is the final authority for ap-
proving your installation as safe and determining that it
meets local and state codes.
The metal label permanently attached to the back of ev-
ery Vermont Castings stove indicates that the stove has
been tested to current standards. The test standards
are UL 1482 and Ul 737 for the US and EN13240:2001
+ A2:2004 for Europe. Clearance and installation infor-
mation also is printed on the label. When the stove is
installed according to the information both on the label
and in this manual, local authorities in most cases will
accept the label as evidence that the installation meets
codes and can be approved.
However, codes vary in different countries. Before
starting the installation, review your plans with the local
building authority. You local dealer can provide any ad-
ditional information needed.

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





In some modern, super-insulated homes, there is
inadequate air for combustion because of insufficient
air infiltration into the building. Such air enters a home
through unsealed cracks and openings. Exhaust fans
for kitchen or bath can compete with the stove for avail-
able air and compound the problem.
When poor draft is caused by a low infiltration rate,
opening a ground floor window on the windward side
of the house and in the vicinity of the stove will usually
alleviate the problem.
Another solution is to install a permanent outside air
supply to the stove and/or room. In fact, bringing air
for combustion from outside the home directly to the
air inlet of the stove is required for new construction in
some areas.
Pressure variations within the house do not affect a
stove equipped with an outside air supply, and im-
proved stove performance often results. An Outside Air
Adapter Kit for the Encore Multi-Fuel is available from
your local Vermont Castings dealer.

Altitude affects chimney performance. When using a
152 mm (6”) flue collar on the Encore Multi-Fuel, refer
to Figure 2 for suggested chimney heights at various
altitudes. Chimney height should be measured from the
flue collar to the top of the chimney. The recommended
minimum chimney height is 4.9 m (16’).
30
25
20
15
0 2000 4000 6000 8000 10000 12000
Height
Altitude
ST491
Defiant
chimney height
11/2/00 djt
ST491
 Chimney height requirements for Encore MF when
equipped with a 152 mm (6”) chimney.

5
Encore Multi-Fuel Heater
2000971
ST241
chimney types
12/13/99 djt
ST241
A tile-lined
masonry
chimney
A prefabricated double-
wall insulated chimney
 Approved chimney types.

You must connect the Encore Multi-Fuel to a code-ap-
proved masonry chimney with a flue liner, to a relined
masonry chimney that meets local codes, or to a
prefabricated metal chimney. (Fig. 3) The chimney and
chimney connector must be in good condition and kept
clean.
If you use an existing masonry chimney, it must be
inspected to ensure it is in a safe condition before
the stove is installed. Your local professional chimney
sweep, building inspector, or fire department official will
be able to inspect the chimney or provide a referral to
someone who can.

An inspection of the chimney must confirm that it has
a lining. Do not use an unlined chimney. The chimney
should have no cracks, loose mortar, other signs of
deterioration, and blockage. Repair any defects before
the chimney is used with your stove.
Unused openings in an existing masonry chimney must
be sealed with masonry to the thickness of the chimney
wall, and the chimney liner should be repaired. Open-
ings sealed with pie plates or wallpaper are a hazard
and should be sealed with mortar or refractory cement.
In the event of a chimney fire, flames and smoke may
be forced out of these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the
standards of your local building code or, in the absence
of a local code, to a recognized national code. Masonry
chimneys must be lined, either with code-approved
masonry or pre-cast refractory tiles, stainless steel
pipe, or a code-approved, “poured-in-place” liner. The
chimney’s clean-out door must seal tightly.

These should be an internal diameter of 150 mm (6”)
and be of the twin wall insulated construction that has
been approved for solid fuel use (e.g. Rite Vent ICS of
ICID Lite Chimney Systems). Diameters over 200 mm
(8”) are not recommended due to the large cross-sec-
tion causing excessive cooling of the flue gases.



An Encore Multi-Fuel with an 203 mm (8”) flue collar is
sized for venting into a masonry chimney with a nominal
flue size of 8” x 8” (203 x 203 mm) or 8” x 12” (203 x
305 mm), and into a round flue with nominal flue size of
8” (203 mm). An Encore Multi-Fuel with a 6” (152 mm)
flue collar is approved for venting into a masonry chim-
ney with a nominal flue size of 8” x 8” (203 x 203 mm),
and into a round flue with nominal flue of 6” (152 mm).



Whatever the flue collar size, an Encore Multi-Fuel
may be vented into larger chimneys as well. How-
ever, chimneys with liners larger than 203 x 305 mm
(8” x 12”) may experience rapid cooling of smoke and
reduction in draft, especially if the chimneys are located
outside the home. These large chimneys may need to
be insulated or have their flues relined for proper stove
performance.
Accessories to help make the connection between
stainless steel chimney liners and your Encore Multi-
Fuel are available through your local dealer.

A chimney connector is the double-wall or single-wall
pipe that connects the stove to the chimney. The chim-
ney itself is the masonry or prefabricated structure that
encloses the flue. Chimney connectors are used only to
connect the stove to the chimney, as in Figure 6.

Connector pipes should meet the requirements of the
building regulations. This can be achieved by the use
connecting fluepipes included in the following catego-
ries:
a) Vitreous enamelled steel pipe complying with BS
6999: 1989 (1996);
b) Pipes made from stainless steel as descirbed in BS
EN 1008-1:1995 grades 1.4401, 1.4404, 1.4432 or
1.4436 with flue wall thickness of at least 1 mm;
c) Mild steel fluepipes complying with BS 1449: Part 1:
1991, with a flue wall thickness of at least 3 mm;
d) Cast iron fluepipes complying with BS 41: 1973
(1998).

6
Encore Multi-Fuel Heater
2000971
sheet metal screws. The
pre-drilled holes in the top
of each section of chimney
connector serve as guides
when you drill 3 mm (1/8”)
holes in the bottom of the
next section.
• Secure the chimney
connector to the chimney.
Instructions for various in-
stallations follow.
• Be sure the installed
stove and chimney connec-
tor are correct distances
from nearby combustible materials.
 Special slip pipes and thimble sleeves that form
telescoping joints between sections of chimney con-
nector are available to simplify installations. They often
eliminate the need to cut individual connector sections.
Consult your local dealer about these special pieces.


Follow the installation instructions of the chimney
manufacturer exactly as you install the chimney. The
manufacturer of the chimney will supply the accesso-
ries to support the chimney, either from the roof of the
house, at the ceiling of the room where the stove is
installed, or from an exterior wall.
Special adapters are available from your local dealer
to make the connection between the prefabricated
chimney and the chimney connector. The top of such
adapters attaches directly to the chimney or to the
chimney’s ceiling support package, while the bottom of
the adapter is screwed to the chimney connector.
These adapters are designed so the top end will fit
outside the inner wall of the chimney, and the bottom
end will fit inside the first section of chimney connector.
When assembled in this way, any soot or creosote fall-
ing from the inner walls of the chimney will stay inside
the chimney connector.
Flue Pipes with a spigot and socket joint should be
fitted with the socket facing upwards, to contain con-
densates and moisture within the flue. Joints should be
made gas tight using proprietary jointing accessories,
or, where appropriate, by packing joint with noncombus-
tible rope and fire cement.
Double-wall connectors must be tested and listed for
use with solid-fuel burning appliances. Single-wall con-
nectors should be made of 24 gauge or heavier steel.
Do not use galvanized connector; it cannot withstand
the high temperatures that can be reached by smoke
and exhaust gases, and may release toxic fumes under
high heat. The connector may be 152 mm (6”) or 203
mm (8”) in diameter.
If possible, do not pass the chimney connector through
a combustible wall or ceiling. If passage through a com-
bustible wall is unavoidable, refer to the section on Wall
Pass-Throughs. Do not pass the connector through an
attic, a closet or similar concealed space. The whole
connector should be exposed and accessible for in-
spection and cleaning.
The recommended maximum length of a horizontal
stovepipe run is 152 mm (6”).
In cathedral ceiling installations, extend the prefabricat-
ed chimney downward to within 2.4 m (8’) of the stove.



Information on assembling and installing double-wall
connectors is provided by the manufacturer of the
double-wall pipe. Follow the manufacturer’s instructions
exactly as you assemble the connector and attach it to
the stove and chimney. Using chimneys and connectors
from the same manufacturer makes the assembly and
installation straightforward.
For installations using double-wall connectors,
minimum clearances must conform to the listed clear-
ances in the clearance chart on Page 13.
If the Encore Multi-Fuel is equipped with the 203 mm
(8”) flue collar, an oval-to-round adapter will be needed.
Your local dealer can help you select the right connec-
tor.

• Begin assembly at the flue collar of the stove. Insert
the first crimped end into the stove’s flue collar. Keep
each crimped end pointing toward the stove. (Fig. 5)
Using the holes in the flue collar as guides, drill 3 mm
(1/8”) holes in the bottom of the first section of chimney
connector and secure it to the flue collar with three #10
x 1/2” sheet metal screws.
• Secure each joint between sections of chimney con-
nector, including telescoping joints, with at least three
ST242
Chimney connector
12/13/99 djt
 the crimped end
of the connector points
toward stove.


Both freestanding masonry chimneys and fireplace ma-
sonry chimneys may be used for your installation.

If the chimney connector must pass through a combus-
tible wall to reach the chimney, follow the recommenda-
tions in the Wall Pass-Through section that follows.
The opening through the chimney wall to the flue
(the “breech”) must be lined with either a ceramic or
metal cylinder, called the “thimble”, which is cemented

7
Encore Multi-Fuel Heater
2000971
ST492
Defiant
freestanding
installation
11/00
Chimney
Elbow
Slip Pipe
Standard
Connector
Oval to
Round Adapter
Flue Collar
Thimble
Flue Liner
Flue
ST492
 An exploded view of the chimney connection in a free-
standing masonry installation.
securely in place. Most chimney breeches incorporate
thimbles, but the fit must be snug and the joint between
the thimble and the chimney wall must be cemented
firmly.
A special piece called the “thimble sleeve,” slightly
smaller in diameter than standard connectors and most
thimbles, will facilitate the removal of the chimney con-
nector system for inspection and cleaning. Thimble
sleeves should be available from your local dealer.
To install a thimble sleeve, slide it into the breech until
it is flush with the inner flue wall. Do not extend it into
the actual flue passage, as this could interfere with the
draft.
The thimble sleeve should protrude 25-51 mm (1-2”)
into the room. (Fig. 6) Use furnace cement and thin
gasketing to seal the sleeve in place in the thimble.
Secure the chimney connector to the outer end of the
sleeve with sheet metal screws.
ST243a
45 degree
thimble connection
2/20/01 djt
Thimble Sleeve
Chimney Con-
nector
Flue
ST243a
 The thimble, made of either ceramic or metal, must be
cemented securely in place.
Thimble
45° Elbow
Maximum
Without a thimble, a suitable length of chimney con-
nector can be extended through the breech to the inner
face of the flue liner, and cemented securely in place.
Additional pieces of connector are then attached with
sheet metal screws.

The chimney connector may be connected to the
chimney above the fireplace opening or through the
fireplace.

The Encore Multi-Fuel may be connected to a chimney
above a fireplace opening. (Fig. 7) In such installa-
tions, the stove is positioned on the hearth in front of
the fireplace and the chimney connector rises from the
stove top and then angles ninety degrees back into the
chimney. The chimney liner should extend to the point
at which the chimney connector enters the chimney.
ST244a
Intrepid MF
fplc over mantel
2/01
*
*
Chimney Con-
nector Shield Mantel
Seal the
Damper
* Check these
clearances
ST244a
 Chimney connector enters chimney above the fire-
place opening.
If the chimney connector from your installation enters
the chimney above a fireplace, follow all the guidelines
mentioned above for freestanding installations. In addi-
tion, give special consideration to the following points:
• Check the clearance between the stove and the
chimney connector, and any combustible trim or the
mantel. Use the necessary combination of mantel,
trim, and connector heat shields to achieve the required
clearances.
• Check the clearance between the chimney con-
nector and the ceiling. If no heat shields are used, the
clearance should be at least 24” (610 mm). To find out
how much this clearance may be reduced with heat
shields, see the clearance chart on Page 14.

8
Encore Multi-Fuel Heater
2000971
• The fireplace damper must be sealed to prevent
room air from escaping up the flue. However, it must
be possible to reopen the damper to inspect or clean
the chimney.

If your fireplace opening height is at least 26¹⁄₂"
(675mm), you may install an Encore Multi-Fuel through
the opening using a “positive connection” kit, available
from your local dealer. These positive connection kits
ensure a tight fit between the stove flue collar and the
chimney flue. (Fig. 8)
Fireplace installations, whether connected to the flue
above or through the fireplace opening, have special
clearance requirements to adjacent trim and the mantel.
Floor protection requirements also apply to fireplace
installations. Refer to “Floor Protection” section.
ST245
fireplace
flex connector
12/99
Flexible Connector
Mantel Shield
Fireplace Adapter
Kit “Positive Con-
nection”
ST245
 In this installation, the chimney connector enters the
firepalce opening and then connects to the chimney.
T
ST494
steel
wall pass thru
11/00
ST494
 A hollow wall pass-through method.

Whenever possible, design your installation so the con-
nector does not pass through a combustible wall. If you
are considering a wall pass-through in your installation,
check with your building inspector before you begin.
Also, check with the chimney connector manufacturer
for any specific requirements. Some manufacturers
make chimney components that may be used as wall
pass-throughs. If using one of these, make sure it has
been tested and listed for use as a wall pass-through.
Always adhere to local building codes when installing a
wall pass-through. Figure 9 shows one recommended
method.
All combustible material in the wall must be removed
around the single-wall connector to provide clearance
that is three times the pipe diameter. Any material used
to enclose the opening must be noncombustible.
Figure 9 shows another method of passing a connector
through a wall. All combustible material in the wall is cut
away to provide the required clearance that is 3x the
connector diameter. The resulting space must remain
empty. A flush-mounted sheet metal cover may be used
on one side only. If covers must be used on both sides,
each cover must be mounted on noncombustible spac-
ers at least 25 mm (1”) clear of the wall.



This appliance must be installed on to hearth that
meets the requirements of Part J of the Building Regu-
lations 2000 (Combustion Appliances and Fuel Storage
Systems). This can be achieved by ensuring that the
hearth is constructed and sized in accordance with the
guidelines included in section 2 of approved document
‘J’. The size and clearances of the hearth are as fol-
lows:
The constructed hearth should be constructed in ac-
cordance with the recommendations in document J,
and should be of minimum width 840 mm and minimum
depth 840 mm (if a free standing hearth b) above) or
a minimum projection of 150 mm from the jamb (if a
recessed hearth a) above).
Unless the stove hearth is completely noncombustible,
the bottom heat shield should be installed to provide
radiant protection for framing which may be below the
hearth. (Fig. 11)

9
Encore Multi-Fuel Heater
2000971
ST247
Rear exit floor dgrm
12/14/99 djt
Wood framing requires pro-
tection from radiant heat ST247e
Combustible supporting timbers may lie beneath
fireplace hearths, reqireimg additional floor protection.
Costructional Hearth
Dimensions as below
At least
300 mm
At least 150 mm
or to a suitable
heat resistant wall
At least
150 mm
Hearth Surface
Free of Com-
bustible Material
Perimeter should be
clearly marked e.g.
edge of superimposed
hearth
Perimeter should be
clearly marked e.g.
edge of superimposed
hearth
Appliance
Doors
Appliance
Doors
ST912
 Noncombustible hearth surface dimensions.
 

Do not assume that your fireplace hearth is completely
noncombustible.
Many fireplace hearths do not meet the “completely
noncombustible” requirement because the brick or
concrete in front of the fireplace opening is supported
by heavy wood framing. (Fig. 11) Because heat passes
through brick or concrete readily, it can easily pass
through to the wood. As a result, such fireplace hearths
can be a fire hazard and are considered a combustible
floor.
Keep in mind, also, that many raised hearths will extend
less than the required clearance from the front of the
heater when it is installed. In such cases, sufficient
floor protection as described above must be added in
front of the hearth to satisfy the minimum floor protector
requirement from the front of the stove: 406 mm (16”)
from the front.
Hearth rugs do not satisfy the requirements for floor
protection.


Both a stove and its chimney connector radiate heat in
all directions when operating, and dangerous overheat-
ing of nearby combustible materials can occur if they
are too close to the heat. A safe installation requires
that adequate clearance be maintained between the
hot stove and its connector and nearby combustibles.
Clearance is the distance between either your stove
(measured from the bottom edge of the stove’s top
plate) or chimney connector, and nearby walls, floors,
the ceiling, and any other fixed combustible surface.
Your stove has special clearance requirements that
have been established after careful research and test-
ing to both US and European standards. These clear-
ance requirements must be strictly observed.
In addition, furnishings and other combustible materials
must be kept away from the stove as well. In general, a
distance of 1219 mm (48”) must be maintained between
the stove and moveable combustible items such as dry-
ing clothes, furniture, newspapers, firewood, etc. Keep-
ing those clearance areas empty assures that nearby
surfaces and objects will not overheat.












10
Encore Multi-Fuel Heater
2000971



Clearances to timber framed (studded) walls are in-
cluded below. There are no specific minimum clearanc-
es to solid noncombustible surfaces (e.g. the sides and
rear of Inglenook fire openings constructed from solid
masonry) other than to allow safe access to the controls
of the stove. For this reason minimum side clearances
of 125 mm, and a minimum rear clearance of 50 mm
are recommended.





 The minimum thickness of solid noncombus-
tible materials is specified in section 2 of Document ‘J’,
in relation to the clearance of the appliance from the
surface. As a general rule, the thickness of solid non-
combustible material forming the recess of a fireplace is
a minimum of 200 mm.




ST486a
Defiant EU
Clearance
Diagrams
10/06
A
B
ST486a
 Minimum clearances.







Single wall connecting fluepipes can reach extremely
high temperatures; therefore, clearances from the con-
necting fluepipe (chimney connector) must comply with
the requirements of Part J of Building Regulations 2000
(Combustion Appliances and Fuel Storage Systems).
This can be achieved by following the recommenda-
tions of Approved Document ‘J’. These are as shown in
Figure 13.
34
FLUEPIPECLEARANCES

D
at least
3 x D


 

at least
3 x D
at least
1.5 x D
at least 1.5
x D




Air space of at least 12 mm
between noncombustible shield
and combustible material
Fluepipe
at least
1.5 x D
at least
1.5 x D
at least 3 x D Dat least
1.5 x D
ST911
 Connecting fluepipe clearances.

11
Encore Multi-Fuel Heater
2000971

Cast iron stoves are heavy, and it will take two to four
people to move your Encore MF into position.
Wash the protective coating of oil from the griddle with
soap and water. Dry the griddle thoroughly and apply a
light coating of vegetable oil to season the surface and
help prevent rust.
Remove all packing materials from inside the stove.

1. Remove the four 10-24 x 1/2” hex head bolts from
the corners of the ash drop on the stove bottom.
2. Screw the four 32 mm (1¹⁄₄") spacers into the holes
from which you removed the bolts, finger-tight.
3. Align the bottom heat shield against the spacers with
the stepped side toward the rear of the stove.
4. Secure the shield with the four hex head bolts previ-
ously removed from the stove bottom.
5. Tighten securely.


Lift the stove slightly so there is no weight on the leg
while making the adjustment.

Reverse the flue collar by removing the two screws that
attach it to the back of the stove. Be sure the gasket
around the flue collar opening is in position when you
screw the collar back onto the stove.

1. Remove the two Phillips pan head screws from the
ash door.
2. Insert the screws through the ash door heat shield
(from the painted side), place the 8 mm (5/16”)
spacers over the screws, and carefully thread them
back into the original holes. The curved lip should be
upward, under the ashlip of the stove.
3. Tighten securely.

The primary air thermostat handle is the smaller of the
two black handles. Secure the handle to the stub on
the right side of the stove with an 8-32 x 2” slot head
machine screw.

Use the 1/4” -20 x 3” screw to attach the damper handle
to the damper stub on the left side.

The white removable
insert handle opens
and closes the front
doors. Remove after
each use so it won’t
get hot, and store it in
the handle holder in-
stalled behind the right
front leg. Assemble
the handle by pass-
ing the 86 mm (3³⁄₈")
screw through the
ceramic shaft and into
the bright metal nub. Tighten carefully until snug.
ST633
Encore
Bottom Heat Shield
2/01
ST633
 Use four spacers to attach the bottom heat shield.
ST634
Encore
ashdoor shield
2/01
Spacers ST634
 Use spacers and screws to position the ashdoor heat
shield.
ST635
Encore
Install thermostat
handle
2/01
ST635
 Attach thermostat handle.
ST540
Assembly
handle
11/00
 Assemble the front
door handle.
ST540

12
Encore Multi-Fuel Heater
2000971
ST638
Encore
damper control
2/01

Open
(Updraft Mode)
Closed
(Bypass Mode)
ST638
 The damper is either open or closed. There are no
intermediate positions.


Two controls regulate the performance of the Encore:
a  supplies oxygen for the fire, and
a  directs air flow within the stove or directly up
the vent.
Symbols cast into the stove are reminders of the correct
directions for opening and closing the controls.
ST633
Encore
controls
2/01
Griddle Handle
Damper Handle
Air Control
Lever
Door Handle
Holder (Be-
hind leg)
Ashdoor
Handle
Andirons ST636
 The Encore controls are conveniently located and
easy to operate.
Door Handle


The , located on the right side
of the stove, controls the amount of incoming air for
starting, maintaining, and reviving a fire.
More air entering the stove makes the fire burn hotter
and faster, while less air prolongs the burn at a lower
heat level. High and low settings appear in Figure 19.
For the greatest air supply and maximum heat output
(but the shortest burn time), move the lever toward the
front of the stove. For a fire that will last longer with less
heat, move the lever toward the rear of the stove.
ST637
encore
Air control
2/01


ST637
 The handle may be positioned anywhere between the
two extremes for different heat levels.
7!2.).'

(/4',!337),,
#!53%"52.3
$/./44/5#(',!33
5.4),#//,%$
.%6%2!,,/7#(),$2%.
4/4/5#(',!33


The  on the left side of the stove opens
and closes the damper to direct air flow within the
stove.
The damper is  when the handle points to the back
of the stove, enabling smoke to pass directly into the
chimney. The damper must be open when starting or
reviving a fire, and whenever the griddle or doors are
opened.
The damper is  when the handle points .
Exhaust gases are directed around the rear baffle be-
fore passing up the chimney.



13
Encore Multi-Fuel Heater
2000971

The Encore’s griddle lifts for convenient top-loading of
fuel, and is the easiest way to regularly add fuel.
In addition, however, the front doors open for adding an
occasional log to a fire. 

To open the front doors, insert the handle into the door
latch stub and turn it to the left and up. (Fig. 22)
34
GRIDDLEOPEN

Handle
ST639
 The Encore’s hinged griddle makes it easy to top-load
wood.
ST544
door open
11/00
Clockwise to
OPEN
Counterclockwise
to CLOSE
ST544
 To open the front doors, turn the handle clockwise.
To close them, always close the left door first. Turn the
handle in the right door to the left and up (to the open
position) and close it. Finally, push on the door as you
turn the handle to the right and down. The doors will
draw in slightly, and the handle should offer some resis-
tance as you turn it to the closed position.
To reduce the risk of breaking the glass, avoid striking
the glass or slamming the doors.
When not using the door handle, store it in the holder
behind the right front leg of the stove.






The inner surfaces of the
panels are kept at a higher temperature than the outer
surface. This design, along with a preheated ‘airwash,’
makes clear fire viewing possible at most levels of
operation.

The Encore is designed to burn natural wood and
smokeless coal.
You’ll enjoy the best results when burning wood that
has been adequately air-dried. Avoid burning “green”
wood that has not been properly seasoned, or cord-
wood dried more than two years. 
; they often contain chemicals and
metals that can damage the iron over time. The wood
should be 457-508 mm (18-20”) in length.
The best hardwood fuels include oak, maple, beech,
ash, and hickory that has been split, stacked, and air-
dried outside under cover for at least one year.
If hardwood is not available, you can burn softwoods
like include tamarack, yellow pine, white pine, Eastern
red cedar, fir, and redwood. These too should be prop-
erly dried.
Store wood under cover to keep it dry. The longer it is
stored, the better heating and fire viewing performance
you will enjoy. Even for short-term storage, however,
keep all fuels a safe distance from the heater and keep
it out of the areas around the heater used for refueling
and ash removal.


An optional surface thermometer lets you know when to
adjust the air control and when to refuel.
ST523
Intrepid
temp readings
11/00
ST523
 Take temperature readings with the thermometer
located in the middle of the griddle.
For example, when the thermometer registers at least
230° C (450° F) after start-up you know the stove is
hot enough to begin catalytic combustion and it may
be time to close the damper. Note that the stove will
warm up much sooner than the chimney, though; a
warm chimney is the key to easy, effective stove opera-
tion. Please review the draft management information

14
Encore Multi-Fuel Heater
2000971
on Page 17 to see how the size, type, and location of
your chimney will affect your stove operation. When
thermometer readings drop below 175° C (350° F) it’s
time to adjust the air control for a higher burn rate or to
reload the stove. A temperature reading over 385° C
(750° F) is a sign to cut back on the air supply to slow
the burn rate.
Use the following temperature ranges as a guide to
operation:
• Readings in the 175°-260° C (350-500° F) range
indicate low to medium heat output.
• 260°-315° C (500-600° F) readings indicate medium
heat output.
• Readings of 315°-400° C (600-750° F) indicate high
heat output. Operating your Encore continuously at
griddle temperatures of 385° C (750° F) or higher
may damage the cast iron or enamel finish.


No single air control setting will fit every situation. Each
installation will differ depending on the quality of the
fuel, the amount of heat desired, and how long you wish
the fire to burn; outdoor air temperature and pressure
also affect draft.
The control setting also depends on your particular
installation’s “draft,” or the force that moves air from the
stove up through the chimney. Draft is affected by such
things as the length, type, and location of the chimney,
local geography, nearby obstructions, and other factors.
Refer to Page 23 for details on how the installation af-
fects performance.
Too much draft may cause excessive temperatures in
the Encore, and could even damage the combustor.
On the other hand, too little draft can cause backpuffing
into the room and/or the “plugging” of the chimney or
combustor.
How do you know if your draft is excessively high or
low? Symptoms of too much draft include an uncontrol-
lable burn or a glowing-red stove part. A sign of inad-
equate draft is smoke leaking into the room through the
stove or chimney connector joints, low heat, and dirty
glass.
In some newer homes that are well-insulated and
weather-tight, poor draft may result from insufficient air
in the house. In such instances, an open window near
the stove on the windward side of the house will provide
the fresh air needed.
In some areas provisions for outside combustion air
are required. Refer to section 2 of Document J which
requires an outside air vent for appliances with power
outputs over 5 kW. Always refer to national and local
codes to determine your specific requirements.
Your Encore will accept a duct to deliver outside air for
combustion.
When first using the stove, keep track of the air control
settings. You will quickly find that a specific setting will
give you a fixed amount of heat. It may take a week or
two to determine the amount of heat and the length of
burn you should expect from various settings.
Most installations do not require a large amount of
combustion air, especially if adequate draft is available.



Use the following air control settings as a starting point
to help determine the best settings for your installation.
Each is described as a fraction of the total distance the
lever may be moved from right to left.

  
Low From far right to 1/3
the distance to left
Medium From 1/3 to 2/3 the distance
to left
High From 2/3 the distance
to left to far left

Cast iron is extremely strong, but it can be broken with
a sharp blow from a hammer or from the thermal shock
of rapid and extreme temperature change.
The cast plates expand and contract with changes in
temperature. When you first begin using your Encore,
minimize thermal stress by allowing the plates to adjust
gradually during three or four initial break-in fires follow-
ing Steps 1-3 below.

Burn wood or coal directly on the grate. Do not elevate
the fuel.





1. Open the stove damper, and open the primary air
control fully.
2. Place several sheets of crumpled newspaper in the
stove. Place on the paper six or eight pieces of dry
kindling split to a finger-width size, and on the kin-
dling lay two or three larger sticks of split dry wood
approximately 25-51 mm (1-2”) in diameter.
Never use gasoline-type lantern fuel, kerosene, char-
coal lighter fluid, or similar liquids to start or “freshen

15
Encore Multi-Fuel Heater
2000971
up” a fire. Keep all such liquids well away from the
Encore while it is in use.
3. Light the newspaper and close the door. Gradually
build up the fire by adding a few 76-127 mm (3-5”)
diameter splits. If this is one of the first few “break-
in” fires, let the fire burn brightly, and then let it die
out.
During the break-in fires, don’t let the stove get hot-
ter than 260° C (500° F) as measured on an optional
stove-top thermometer. Adjust the air control lever as
necessary to control the fire.
Some odor from the stove’s hot metal, the paint, and
the cement is normal for the first few fires.
 Some chimneys need to be “primed,” or
warmed up, before they will draw sufficiently to start
a fire. To correct this situation, roll up a couple pieces
of newspaper, place them on top of the kindling and
toward the back of the stove, light them, and close
the doors. This will encourage smoke to rise rapidly,
encouraging a good draft.
Once the draft is established, open the front door and
light the rest of the fuel from the bottom. Do not light the
main bed of fuel until the chimney begins drawing, and
repeat the procedure as often as necessary if the initial
attempt is unsuccessful.
burning wood, continue adding split logs of this size
to the briskly-burning fire until there is a glowing
ember bed at least 76 mm (3”) deep. If burning coal,
begin adding small amount directly on the kindling to
establish a burning coal pile.
5. Close the damper when the griddle temperature
reaches 230° C (450° F).
6. Adjust the air control for your desired heat output.

Always wear stove gloves to protect your hands from
hot surfaces while refueling. The following guidelines
will help you achieve the best results.
De-ash the stove by stirring the fuel bed to allow ash
to fall through the grate. It is important that plenty of air
is able to circulate through the charcoal bed. Do not
break, pound or compress the charcoal into very small
pieces. Larger pieces of charcoal allow more air to
circulate under the wood and result in the fire reviving
more quickly.
ST263
starting a fire
12/99
ST263
 Start fire with newspaper and dry kindling.
ST264
good fire
12/99
ST264
 Add larger pieces of wood as the fire begins to burn
well.
ST264a
add wood fire
11/00
ST264a
 Add full-size logs when the kindling has burned down
to a bed of embers.
When burning coal it is important to de-ash the coalbed
to maintain steady heat output. Use the slicer/poker
supplied with the Encore to stir and break up the coal
pile removing as much ash as possible.
Add fuel while the stove still has plenty of glowing
embers to rekindle the fire. Include a few small pieces
of wood in the new fuel load to help the stove quickly
regain operating temperature.
Use this sequence as a guide to successful refueling:
Open the damper.
 Door handles can be hot. A glove has been in-
cluded with your stove.We recommend using this glove
whenver operating door or damper controls and espe-
cially when operating the top griddle.
De-ash the stove as described above. Open the
front doors and check the level of ash in the ash
pan. Empty the pan if necessary and replace it in the
stove. Close the front doors.
Open the griddle, load the wood (smaller pieces
first), and close the griddle. When burning coal, it is
4. If your Encore has been broken-in previously using
Steps 1-3, continue to build the fire gradually. Add
larger wood with a diameter of 76-102 mm (3-4”). If

16
Encore Multi-Fuel Heater
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recommended only to add briquettes to the level of
the front grate.
Close the damper.
 When the surface temperature reaches 230° C
(450° F), adjust the air control for the amount of heat
you desire.
If the remaining coal bed is relatively thick and
if wood fuel is well seasoned, it is possible to add fresh
fuel (smaller pieces first), close the door and damper,
and reset the primary air thermostat for the desired heat
output.








You should remove ash before it reaches the top of the
ash pan. Check the level at least once a day. Every few
days, clear any ash from the outer edges of the firebox.
Most of the ash will fall through the grate. Slice or stir
the ash with a shovel or poker so that it falls through the
grate slots.
 Check the level of ash in the ash pan
before reloading the stove. If the ash level is close to
the top edge of the pan, empty the pan according to this
procedure:
• Open the damper.
• Open the griddle or front doors, and use a shovel or
poker to stir excess ash through the ash slots in the
grate down into the ash pan.
• Close the griddle or doors, and unlatch the ash door.
It will pivot, swinging the ash pan out of the stove.
• Slide the cover onto the pan, making sure it is se-
curely closed. (Fig. 28)
• Remove the ash pan, making sure to keep it level.
• To keep the cover from sliding off and to keep ash
from falling on the floor, do not tilt the ash pan for-
ward.
If the stove is in operation, close the ash door while
disposing of the ash.
• Properly dispose of the ash in a metal container with
a tight-fitting lid. Store the container outdoors away
from all combustible material.
ST545
ashdoor
11/00
ST545
 Turn the handle to the ash pan compartment clock-
wise to open and counterclockwise to close.
Open
Close
ST566
Remove
Ashpan
12/00
ST566
 Be sure the cover is securely attached before remov-
ing the ash pan.
• Return the ash pan to its original position in the
stove, and close and latch the ash door.
• Do not operate the stove with the ash door open.
This will result in over-firing, and could cause dam-
age to the stove, void the warranty, or even lead to a
house fire.
Empty the ash pan regularly, typically every one to
three days. The frequency will vary depending on how
you operate your Encore: ash will accumulate faster at
higher heat outputs.
Remove ash frequently and place it outdoors in a
metal container with a tight-fitting lid. Place the closed
container of ash on a noncombustible floor or on the
ground, well away from all combustible materials, pend-
ing final disposal. If the ash is disposed of by burial in
soil or otherwise locally dispersed, it should be kept in
the closed container until all cinders have thoroughly
cooled.
You can use wood ash as a garden fertilizer.
 Never use your household or shop vacuum
cleaner to remove ash from the stove; always remove
and dispose of the ash properly.

17
Encore Multi-Fuel Heater
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A stove is part of a system, which includes the chimney,
the operator, the fuel, and the home. The other parts of
the system will affect how well the stove works. When
there is a good match between all the parts, the system
works well.
Wood stove or insert operation depends on natural
(unforced) draft. Natural draft occurs when the smoke
is hotter (and therefore lighter) than the outdoor air at
the top of the chimney. The bigger the temperature
difference, the stronger the draft. As the smoke rises
from the chimney it provides suction or ‘draw’ that pulls
air into the stove for combustion. A slow, lazy fire with
the stove’s air inlets fully open indicates a weak draft.
A brisk fire, supported only by air entering the stove
through the normal inlets, indicates a good draft. The
stove’s air inlets are passive; they regulate how much
air can enter the stove, but they don’t move air into it.
Depending on the features of your installation - steel or
masonry chimney, inside or outside the house, matched
to the stove’s outlet or oversized - your system may
warm up quickly, or it may take a while to warm up and
operate well. With an ‘airtight’ stove or insert, one which
restricts the amount of air getting into the firebox, the
chimney must keep the smoke warm all the way to the
outdoors. Some chimneys do this better than others.
Here’s a list of features and their effects.

Masonry is a traditional material for chimneys, but it
can perform poorly when it serves an ‘airtight’ stove.
Masonry is a very effective ‘heat sink’ - it absorbs a lot
of heat. It can cool the smoke enough to diminish draft.
The bigger the chimney, the longer it takes to warm up.
It’s often very difficult to warm up an outdoor masonry
chimney, especially an oversized one, and keep it warm
enough to maintain an adequate draft.

Most factory-made steel chimneys have a layer of
insulation around the inner flue. This insulation keeps
the smoke warm. The insulation is less dense than ma-
sonry, so a steel chimney warms up more quickly than
a masonry chimney. Steel doesn’t have the good looks
of masonry, but it performs much better.

Because the chimney must keep the smoke warm, it’s
best to locate it inside the house. This uses the house
as insulation for the flue and allows some heat release
into the home. An indoor chimney won’t lose its heat
to the outdoors, so it takes less heat from the stove to
heat it up and keep it warm.


The inside size of a chimney for an ‘airtight’ stove
should match the size of the stove’s flue outlet. When
a chimney serves an airtight, more is not better; in fact,
it can be a disadvantage. Hot gases lose heat through
expansion; if we vent a stove with a 152 mm 96”) flue
collar {181 sq cm (28 sq. in.) area} into a 254 x 254 mm
(10” x 10”) flue, the gases expand to over three times
their original size. This cools the gases, which weak-
ens draft strength. If an oversized flue is also outside
the house, the heat it absorbs gets transferred to the
outdoor air and the flue usually stays cool.
It’s common for a masonry flue, especially one serving
a fireplace, to be oversized for the stove. It can take
quite a while to warm up such a flue, and the results
can be disappointing. The best solution to an oversized
flue is an insulated steel chimney liner, the same diam-
eter as the stove or insert’s flue outlet; the liner keeps
the smoke warm, and the result is a stronger draft. An
uninsulated liner is a second choice - the liner keeps
the smoke restricted to its original size, but the smoke
still must warm up the air around the liner. This makes
the warm-up process take longer.

Every turn the smoke must take as it travels to the
chimney top will slow it down. The ideal pipe and chim-
ney layout is straight up from the stove, to a completely
straight chimney. If you’re starting from scratch, use this
layout if possible. If the stovepipe must elbow to enter a
chimney, locate the thimble about midway between the
stove top and the ceiling. This achieves several goals:
it lets the smoke speed up before it must turn, it leaves
some pipe in the room for heat transfer, and it gives you
long-term flexibility for installing a different stove without
relocating the thimble.
There should be no more than 2.4 m (8’) of single-wall
stove pipe between the stove and a chimney; longer
runs can cool the smoke enough to cause draft and
creosote problems. Use double-wall stove pipe for long
runs.

Each ‘airtight’ stove requires its own flue. If an airtight
stove is vented to a flue that also serves an open fire-
place, or a leakier stove, it’s easier for the chimney draft
to pull air in through those channels than it is to pull air
through the airtight, and performance suffers. Imagine
a vacuum cleaner with a hole in the hose to see the ef-
fect here. In some cases the other appliance can even
cause a negative draft through the airtight, and result in
a dangerous draft reversal.

18
Encore Multi-Fuel Heater
2000971

Creosote is a by-product of slow wood-burning. It’s an
organic tar that can condense in the flue if it’s dense in
the smoke, and slow-moving, and cools off to less than
143° C (290° F). Condensed creosote is volatile, and
can generate chimney fires if it gets hot enough. All the
features that affect chimney draft also affect creosote
condensation - so use whatever combination of installa-
tion features and operational steps will encourage good
draft and minimize creosote production.
Because letting the smoke cool off and slow down is
one of the keys to creosote production, it makes sense
to line a chimney to match the stove’s outlet size, for
safety reasons as well as performance. Consult a quali-
fied installer and check local and national codes for
recommended chimney size.

Even the best stove installation will not perform well
with poor fuel. The best wood fuel is hardwood that has
air-dried 12-18 months. Softwood burns, but not as long
as hardwood. Fairly ‘green’ wood has a good amount of
moisture in it; it will burn, but some of the heat potential
is used to drive the remaining moisture off the wood.
This reduces the amount that reaches your home and
can contribute to a creosote problem. There are mois-
ture meters available for firewood; you can also judge
your wood by its appearance and weight. If you get it
green, lift a piece and get a sense of its weight; it can
lose a third or more of its weight as it dries. Also look at
the ends of a log; as it dries it shrinks and often cracks.
The more weathered and cracked a piece is, the drier it
is.
Dry wood burns readily with a good chimney draft. But
with modern stoves, especially catalytic ones, the wood
can be too dry. While extra-dry wood has little creosote
in it, the remainder can ‘gas out’ from the wood quickly
and densely enough to overload the catalytic burner.
If you hear a rumbling or roaring noise, like a propane
torch, from the stove, that is a sign the catalyst is seri-
ously overfiring. The catalyst is a platinum film on a
ceramic base; the metal can get to higher temperatures
than the ceramic can take, and overfiring the catalyst
can break it. Dry wood can also burn out faster than
you want. If your dry wood burns out too quickly or
overloads the catalyst you can mix in greener wood to
slow the fire down.

Back-puffing results when the fire produces volatile
gases faster than the chimney draft pulls them out of
the firebox. The gases back up in the firebox till they’re
dense enough and hot enough to ignite. If your stove
back-puffs, you should open the damper to let the
smoke rise to the flue more quickly, let more air into the
firebox, and avoid big loads of firewood. You should
always see lively, dancing flames in the firebox; a lazy,
smoky fire is inefficient, can lead to back-puffing, and
can contribute to creosote buildup in the chimney.

An easy way to test your chimney draft is to close the
stove’s damper, wait a few minutes to let the airflow
stabilize, then see whether you can vary the strength
of the fire by swinging the air control open and closed.
Results are not always instant; you may need to wait
a few minutes for a change in the air control setting to
have an effect on the fire. If there’s no change, then the
draft isn’t strong enough yet to let you close the damper,
and you’ll need to open it for a while longer and manage
the fire with the air inlet until the draft strengthens. If you
keep track of your burning habits and relate them to their
effects on the stove’s operation, you’ll be rewarded with
good performance and a safe system.
In many cases, local or national codes require the
installation of permanently open air vents, particularly
with larger appliances (i.e. above 5 kW). Refer to these
codes to determine specific requirements for your
installation.

Good draft also depends on a supply of air to the stove;
a chimney can’t pull in more air than is available to it.
Sluggish draft results when a house is tight enough to
prevent the ready flow of air to the stove, or by competi-
tion between the stove and other equipment that sends
indoor air outside - especially power-driven equipment
like range hoods, clothes dryers, etc. If the chimney
draws well with all other equipment turned off (or
sealed, in the case of fireplaces and/or other stoves),
then you simply need to be careful with timing the use
of the other gear. If you need to crack a nearby window
or door to enable the chimney to pull well, that’s a sign
that you should install an outside-air intake to bring
combustion air directly to the stove. For most of our
stoves we carry adapters to attach to the stove to con-
nect an air duct for outdoor combustion air.

Wood-burning is an art rather than a science. Once the
stove and chimney system are in place, you can only
vary your technique, mostly your timing, to achieve
good results. If you keep track of your burning habits
and relate them to their effects on the stove’s operation,
you’ll be rewarded with good performance and a safe
system.

19
Encore Multi-Fuel Heater
2000971

Below you will find important information on general
care, inspection and maintenance of your Vermont
Castings stove. Should it become necessary, use only
replacement parts recommended by your authorized
dealer


Let the fire in the stove go out and allow the stove to
cool completely before beginning any maintenance
procedure.

An occasional dusting with a dry rag will keep the painted
cast iron of your Encore looking new.
The stove’s paint can be touched up as needed. First,
mask the areas, such as enamelled parts, glass, or
handles, around the spot to be painted.Clean the spot
with a wire brush. Remove the griddle and set it aside.
Then, touch up the stove with Vermont Castings’ high
temperature stove paint. Apply the paint sparingly; two
light coats of paint are better than a single heavy one.

Use a dry or slightly damp rag or soft brush to remove
spills or stains. For difficult jobs that require a cleaning
agent, use only a kitchen appliance cleaner or polish
recommended for use on enamel surfaces.

Most of the carbon deposits on the glass will burn off
during hot fires.
However, the ash residue that accumulates on the
glass surface should be removed regularly to prevent
etching. To clean the glass, follow this procedure:
• Be sure the glass is completely cool.
• Clean the glass with water or a cleaner made espe-
cially for this purpose. Do not use abrasive cleaners.
• Rinse the glass thoroughly.
• Dry the glass completely.

Do not operate your stove if the glass in the doors is
damaged.
If you need to replace the glass, use only the high tem-
perature ceramic glass supplied by Vermont Castings.
Do not use substitutes. Be sure to specify left or right
glass; the panels are not interchangeable.

The left door is slightly different from the right in that
one of its retainer clips is located under the door mani-
fold.
1. Remove the right and left door assemblies by raising
the door until the lower hinge pin clears its drilling;
then, angle the door bottom slightly outward and
pull down to release the upper hinge pin. Place the
doors face down on a padded work surface.
2. Remove the screws that hold the retainer clips in
place, and remove the clips. On the right door, re-
move the Phillips head machine screw that secures
the door manifold to the upper right of the door (as it
faces you). Swing the door manifold out of your way
and remove the clip beneath it as well.
3. Carefully lift the broken glass panel from the door.
ST640a
Encore
door glass
3/01
Retainer
Clips (4)
Glass Panel
Gasket
ST640a
 An exploded view of the glass assembly for the left
door.

Check the gasket around the window; it should be soft
and resilient so the glass will seal properly against the
door. Replace the gasket if it has hardened or if it is
compressed.
1. Center the first pane of glass on the gasket. Be sure
to place the glass so the infrared reflective coating is
on the exterior side.
2. Secure the glass on both doors with the retainer
clips except the one that belongs under the manifold
of the right door, but leave the screws a little loose.
Position the remaining clip under the right door
manifold, and swing the manifold back into position
on the door. Make sure the screw passing through
the end of the manifold nearest the center of the
door also passes through the retainer clip.

20
Encore Multi-Fuel Heater
2000971
ST642
Encore
damper adjust
3/01
Damper
Lock Nut
Pressure Adjust-
ing Screw
ST642
 Adjusting the damper.
ST641
Encore
air shutter
3/01
Primary Air
Shutter
ST641
 The primary air shutter must move freely.
3. Replace the doors on the stove. Remove the griddle
so you can reach in through the opening to posi-
tion the manifold. Move the door manifold as high
as possible without actually touching the upper air
manifold, and as far toward the center of the stove
as possible without hitting the door manifold on the
other door. Tighten all screws.
4. Open and close the doors to check that the door
manifold does not interfere with either of the other
manifolds. Adjust as necessary.


The primary air shutter is located at the back of the ash
drop and is visible from the back of the stove. (Fig. 30)
The shutter must open and close freely when you move
the thermostat lever. If it does not, remove any obstruc-
tion. If you need assistance, consult your local Vermont
Castings Authorized Dealer.
3. Tighten the lock nut. Keep the pressure screw from
turning as you tighten the nut. Re-test the damper.

A handle on the left side of the stove controls the
damper. The handle attaches to the damper rod with a
set screw. Periodically check the set screw and tighten
as necessary.

The Encore’s front doors, as well as its ash pan door,
should close securely to prevent accidental open-
ing and to keep air from leaking into the stove. On
adequately adjusted doors, the handles should resist
slightly as they are turned to the closed position and the
doors themselves should be drawn slightly toward the
stove.
Over time, the gasket around the doors will compress
and the latch may need adjustment.
 open the
door on which the handle is mounted and rotate the
handle one full turn counterclockwise. Since this handle
is threaded into the front door, a complete revolution will
adjust it enough so that the doors close securely.
 loosen the
small lock nut, rotate the striker screw a half-turn, and
re-tighten the small lock. Hold the striker screw to keep
it from turning as you tighten the lock nut. Make repeat-
ed small adjustments until the setting is right.
Do not change the adjustment of the cable in an at-
tempt to gain increased firing. The air shutter controls
how much air can enter the stove, but chimney draft
is the force that pulls air into the stove. If changing the
thermostat handle position does not lead to changes in
the fire’s intensity, it is probably due to weak chimney
draft (in the case of a weak fire you can’t increase) or
an air leak in the stove (in the case of a fire you can’t
decrease).

The tension on the Encore’s damper is adjustable to
compensate for compression of the gasket that seals
the damper to the upper fireback. To adjust the damper:
1. Remove the griddle. Loosen the lock nut at the cen-
ter of the damper.
2. Turn the pressure screw approximately one half turn
clockwise.