Versa-Matic VDA Parts list manual

VDA
VPD05, VDA07, VDA10
Metallic and Non-Metallic Surge Dampeners
VERSAMATIC®
Warren Rupp, Inc. • A Unit of IDEX Corporation
© Copyright 2019
Warren Rupp, Inc. All rights reserved
SERVICE & OPERATING MANUAL
ORIGINAL INSTRUCTIONS
800 North Main Street, Mansfield, OH 44902 USA
Phone: [phone] • www.versamatic.com
ACCESSORIES
1: PUMP SPECS2: INSTAL & OP3: EXP VIEW4: WARRANTY

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IMPORTANT
Read the safety warnings and instructions in this manual
before pump installation and start-up. Failure to comply with
the recommendations stated in this manual could damage the
pump and void factory warranty.
When used for toxic or aggressive uids, the pump should
always be ushed clean prior to disassembly.
Airborne particles and loud noise hazards. Wear eye and ear
protection.
Before maintenance or repair, shut off the compressed air line,
bleed the pressure, and disconnect the air line from the pump.
Be certain that approved eye protection and protective clothing
are worn at all times. Failure to follow these recommendations
may result in serious injury or death.
When the pump is used for materials that tend to settle out
or solidify, the pump should be ushed after each use to
prevent damage. In freezing temperatures the pump should be
completely drained between uses.
Before pump operation, inspect all fasteners for loosening
caused by gasket creep. Retighten loose fasteners to prevent
leakage. Follow recommended torques stated in this manual.
CAUTION
WARNING
Nonmetallic pumps and plastic components are not UV
stabilized. Ultraviolet radiation can damage these parts and
negatively affect material properties. Do not expose to UV light
for extended periods of time.
In the event of diaphragm rupture, pumped material may enter
the air end of the pump, and be discharged into the atmosphere.
If pumping a product that is hazardous or toxic, the air exhaust
must be piped to an appropriate area for safe containment.
This pump is pressurized internally with air pressure during
operation. Make certain that all fasteners are in good condition
and are reinstalled properly during reassembly.
Take action to prevent static sparking. Fire or explosion can
result, especially when handling ammable liquids. The pump,
piping, valves, containers and other miscellaneous equipment
must be properly grounded.
Safety Information

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Table of Contents
SECTION 1: PUMP SPECIFICATIONS..............1
• Dimensional Drawings
SECTION 2: INSTALLATION & OPERATION ...2
• Principle of Pump Operation
• Service
• Typical Installation Guide
SECTION 3: EXPLODED VIEW..........................4
• Composite Drawings
• Parts List
• Material Codes
SECTION 4: WARRANTY & CERTIFICATES ....6
• Warranty
• EU Declaration of Conformity - Machinery Directive

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DA05
1/2 NPT (BSP)
THREADED PORT
1/2 NPT (BSP)
THREADED PORT
DA07
3/4 NPT (BSP)
THREADED PORT
3/4 NPT (BSP)
THREADED PORT
VDA10
VDA07
VDA05
Metallic and
Non-Metallic
Dimensional Drawings

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Principle of Operation
The Versa-Matic Surge Dampener reduces ow and pressure pulsation which is
characteristic of reciprocating pumps.
PRINCIPLE OF OPERATION
The surge dampener uses a exible virgin PTFE diaphragm to separate a liquid
chamber from a compressed air chamber. After the dampener is manually
charged with air, the diaphragm strokes at the same rate as the pump strokes.
This movement e󰀨ectively "dampens" ow and pressure uctuations.
TEMPERATURE LIMITATIONS
Operating temperature limitations are as follows.
Material Minimum Temp. Maximum Temp.
PVDF 0°F/ -18°C 212°F / 100°C
Nylon 32°F/ 0°C 180°F / 82°C
Polypropylene 32°F/ 0°C 180°F / 82°C
Virgin PTFE -35°F/ -31°C 212°F / 100°C
Nitrile -10°F/ -23°C 190°F / 88°C
INSTALLATION & START-UP
Locate the unit in the discharge piping near the pump. The dampener will operate
in any position. However, when used with liquids that tend to settle out, the unit
should be installed at the top side of piping to provide easy discharge of foreign
solids by gravity.
Adjust the inlet air pressure to the dampener until the pump runs as smoothly
as possible. Watch the liquid discharging, or use a gauge, to detect pressure
uctuations. Then adjust pressure to the unit as needed.
NOTE: Self-relieving regulator 020-039-000 will make these adjustments easier.
SERVICE
When service is required on the dampener, remove the 8 capscrews. The wetted
chamber can be removed from the unit and exposes the diaphragm. Remove the
diaphragm. When reassembling the wetted chamber onto the air chamber, use
a torque wrench set at 70 in/lbs. (7.9 Newton meters)

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Installation And Start-Up
Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of ttings to a minimum. Do not reduce the suction line
diameter.
Air Supply
Connect the pump air inlet to an air supply with sufcient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to
insure air supply pressure does not exceed recommended limits.
Air Valve Lubrication
The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator
set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air
consumption.
Air Line Moisture
Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can
be reduced by using a point-of-use air dryer.
Air Inlet And Priming
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air ow as desired. If opening the valve
increases cycling rate, but does not increase the rate of ow, cavitation has occurred. The valve should be closed slightly to obtain the most efcient air ow to pump
ow ratio.
Surge Suppressor
Shut-Off Valve
Pressure Gauge
Drain Port
Shut-Off
Valve
Check
Valve
Air Inlet
Discharge
Unregulated Air
Supply to Surge
Suppressor
Pipe Connection
(Style Optional)
Flexible Connector
Flexible Connector
Vacuum
Gauge
Suction
Shut-Off Valve
Drain Port
Air Dryer
Filter Regulator
Muffler
(Optional Piped Exhaust)
Recommended Installation Guide
Available Accessories:
1. Surge Suppressor
2. Filter/Regulator
3. Air Dryer
1
2
3
Note: Surge Suppressor and
Piping must be supported after
the exible connection.
CAUTION
The air exhaust should
be piped to an area
for safe disposition
of the product being
pumped, in the event of
a diaphragm failure.

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Recommended Installation Guide Composite Repair Parts Drawing
Supplied with regulator
Nameplate location
12
15
11
3
9
10
15
10
9
4
6
1
*
13
13
2
5
8
8
5
2
7
* Diaphragms must be installed
as shown with convolutions facing
the outer chamber.
DA10 only
1" ANSI flange
3
14
14
14

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ITEM PART TOTAL
NO. NUMBER DESCRIPTION RQD.
1 196-161-552 Chamber, Outer 1
196-161-520 Chamber, Outer 1
196-161-542 Chamber, Outer 1
196-171-110 Chamber, Outer (VDA05 Metallic only) 1
196-171-157 Chamber, Outer (VDA05 Metallic only) 1
2 334-103-552 Flange, Threaded ½" NPT (VDA05) 2
334-103-542 Flange, Threaded ½" NPT (VDA05) 2
334-103-600 Flange, Threaded ½" NPT (VDA05) 2
334-109-110 Flange, Threaded ½" NPT (Metallic VDA05 only) 2
334-109-150 Flange, Threaded ½" NPT (Metallic VDA05 only) 2
334-104-552 Flange, Threaded ¾" NPT (VDA07) 2
334-104-542 Flange, Threaded ¾" NPT (VDA07) 2
334-104-600 Flange, Threaded ¾" NPT (VDA07) 2
334-107-552 Flange, 1" ANSI (VDA10) 2
3 135-022-115 Bushing, Reducer 2
4 196-166-552 Chamber, Inner 1
5 720-058-600 Seal, Flange 2
720-063-600 Seal, Flange (Metallic VDA05 only) 2
6 286-097-600 Diaphragm 1
7 171-064-115 Capscrew Hex Flange 5/16 -18 x 1.50 8
171-064-308 Capscrew Hex Flange 5/16 -18 x 1.50 8
170-029-330 Capscrew, Hex Flange 5/16 x 1.50 (Metallic VDA05 only) 4
8 544-005-115 Nut 5/16 Hex Flange Nut 5/16-18 10
544-005-308 Nut 5/16 Hex Flange Nut 5/16-18 10
545.004-330 Hex Flange Nut (Metallic VDA05 only) 10
9 171-070-115 Capscrew Hex Flange 5/16 -18 x 3.00 6
171-070-308 Capscrew Hex Flange 5/16 -18 x 3.00 6
171-070-330 Capscrew, Hex Flange (Metallic VDA05 only) 2
10 171-069-115 Capscrew Hex Flange 5/16 -18 x 2.5 2
171-069-308 Capscrew Hex Flange 5/16 -18 x 2.5 2
171-069-330 Capscrew, Hex Flange (Metallic VDA05 only) 2
11 538-002-115 Nipple 1/8 NPT 1
12 020-039-000 Regulator W/Gauge 1
13 170-045-330 Capscrew Hex Flange (VDA05 Metallic Only) 5/16 -18 x 1.25 4
14 900-004-330 LockWasher (VDA05 Metallic Only) 14
15 901-038-115 Flat Washer (Non-Metallic Only) 2
Repair Parts shown in bold face (darker)
type are more likely to need replacement
after extended periods of normal use. They
are readily available from most Versa-Matic
distributors. The pump owner may prefer to
maintain a limited inventory of these parts
in his own stock to reduce repair downtime
to a minimum.
IMPORTANT: When ordering repair parts
always furnish pump model number, serial
number and type number.
MATERIAL CODES
The Last 3 Digits of Part Number
000... Assembly, sub-assembly; and some
purchased items
110... CF*M (316) Stainless Steel
115... 302/304 Stainless Steel
157... 380/383 Die Cast Aluminum
308... Stainless Steel; Black PTFE Coated
330... Zinc Plated Carbon Steel
360... Nitrile Rubber. Color coded: RED
520... Injection Molded PVDF, Natural Color,
542... Nylon
552... Polypropylene
600... Virgin PTFE
Composite Repair Parts List

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Warranty
DATE: February 27, 2017
FECHA:
DATUM:
DATA:
DATO:
PÄIVÄYS:
AUTHORIZED/ APPROVED BY:
Approuve par:
Aprobado por:
Genehmigt von:
approvato da:
Goedgekeurd door:
Underskrift:
Valtuutettuna:
Bemyndiget av:
Autorizado Por:
06/14/2017 REV 08 VMQR 044FM
This product complies with the following European Community Directives:
Ce produit est conforme aux directives de la Communauté européenne suivantes:
Este producto cumple con las siguientes Directrices de la Comunidad Europea:
Dieses produkt erfüllt die folgenden Vorschriften der Europäischen Gemeinschaft:
Questo prodotto è conforme alle seguenti direttive CEE:
Dir produkt voldoet aan de volgende EG-richtlijnen:
Denna produkt överensstämmer med följande EU direktiv:
Versamatic, Inc., erklærer herved som fabrikant, at ovennævnte produkt er i overensstemmelse med bestemmelserne i Direkktive:
Tämä tuote täyttää seuraavien EC Direktiivien vaatimukstet:
Dette produkt oppfyller kravene til følgende EC Direktiver:
Este produto está de acordo com as seguintes Directivas comunitárias:
MANUFACTURED BY:
FABRIQUE PAR:
FABRICADA POR:
HERGESTELLT VON:
FABBRICATO DA:
VERVAARDIGD DOOR:
TILLVERKAD AV:
FABRIKANT:
VALMISTAJA:
PRODUSENT:
FABRICANTE:
DECLARATION DE CONFORMITE • DECLARACION DE CONFORMIDAD • ERKLÄRUNG BEZÜGLICH EINHALTUNG DER VORSCHRIFTEN
DICHIARAZIONE DI CONFORMITÀ • CONFORMITEITSVERKLARING •DEKLARATION OM ÖVERENSSTÄMMELSE
EF-OVERENSSTEMMELSESERKLÆRING • VAATIMUSTENMUKAISUUSVAKUUTUS • SAMSVARSERKLÄRING
DECLARAÇAO DE CONFORMIDADE
VERSAMATIC ®
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 North Main Street
P.O. Box 1568
Mansfield, OH 44901-1568 USA
Tel: [phone]
Fax: [phone]
This product has used the following harmonized standards to verify conformance: EN809:2012
Ce materiel est fabriqué selon les normes harmonisées suivantes, afin d’ en garantir la conformité:
Este producto cumple con las siquientes directrices de la comunidad europa:
Dieses produkt ist nach folgenden harmonisierten standards gefertigtworden, die übereinstimmung wird bestätigt:
Questo prodotto ha utilizzato i seguenti standards per verificare la conformita´:
De volgende geharmoniseerde normen werden gehanteerd om de conformiteit van dit produkt te garanderen:
För denna produkt har följande harmoniserande standarder använts för att bekräfta överensstämmelse:
Harmoniserede standarder, der er benyttet:
Tässä tuotteessa on sovellettu seuraavia yhdenmukaistettuja standardeja:
Dette produkt er produsert i overenstemmelse med fløgende harmoniserte standarder:
Este produto utilizou os seguintes padrões harmonizados para varificar conformidade:
PUMP MODEL SERIES: E SERIES, V SERIES, VT SERIES, VSMA3, SPA15,
RE SERIES AND U2 SERIES
Dave Roseberry
Authorized Representative:
IDEX Pump Technologies
R79 Shannon Industrial Estate,
Shannon, Co. Clare Ireland
Attn: Barry McMahon
Director of Engineering
DECLARATION OF CONFORMITY
2006/42/EC
on Machinery, according
to Annex VIII
5 - YEAR Limited Product Warranty
Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified
Versamatic warrants to the original end-use purchaser that no product sold by Versamatic that bears a Versamatic brand shall fail under
normal use and service due to a defect in material or workmanship within five years from the date of shipment from Versamatic’s factory.
The use of non-OEM replacement parts will void (or negate) agency certifications, including CE, ATEX, CSA, 3A and EC1935 compliance (Food
Contact Materials). Warren Rupp, Inc. cannot ensure nor warrant non-OEM parts to meet the stringent requirements of the certifying agencies.
~ See complete warranty at http://vm.salesmrc.com/pdfs/VM_Product_Warranty.pdf