Vibrationmaster J600 User manual

Document Reference J600-J900 Installation Guide 2018_V1.3
Installation Guide
J600/J900 Fastener Test bench
August 2018

Page 2 Document Reference J600-J900 Installation Guide 2018_V1.3

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 3
All the information contained in this document is
Copyright © 2012-2018, Vibrationmaster Technology
Centre s. à r. l. all rights reserved.
Nothing contained herein shall be construed as conferring by implication,
or otherwise any licence or right under any patent or trademark of
Vibrationmaster Technology Centre
s. à r. l., or any third party. Except as expressly provided above, nothing
contained herein shall be construed as conferring any licence or right
under any Vibrationmaster Technology Centre s. à r. l. trademark or
copyright. This document is intended solely for the recipient, and as such
is confidential, and may legally be privileged. Any disclosure, copying,
distribution or publishing of this document in any form is expressly
prohibited, unless prior permission is obtained from the copyright holder.
Failure to comply with this statement may be unlawful and may result in
legal action.
This document is published by Vibrationmaster Technology Centre s. à r.
l., and is provided "as is" without warranty of any kind, either expressed or
implied, including, but not limited to, the implied warranties of
merchantability, fitness for a particular purpose, or non-infringement.
Vibrationmaster Technology Centre s. à r. l. shall not under any
circumstances be liable to any person for any special, incidental, indirect
or consequential damages. This includes, without limitation, damages
resulting from use of or reliance on the information presented, loss of
profits or revenues or costs of replacement goods or services, even if
informed in advance of the possibility of such damages.
Every effort has been made to ensure the accuracy of the information
presented. However, Vibrationmaster Technology Centre s. à r. l. assumes
no responsibility for the accuracy of the information. Changes (if any) will
be incorporated in new editions of this publication. All products and brand
names are trademarks or registered trademarks of their respective
holders.

Page 4 Document Reference J600-J900 Installation Guide 2018_V1.3

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 5
Contents
Section
Page
Contents 5
About this Manual 6
Safety Information 6
1. Before the J600/J900 arrives to you 7
Thank you! 7
Technical requirements 7
Preparing the floor space 8
Environmental conditions 11
Packaging and shipping 12
2. When the J600/J900 arrives to you 13
Installation equipment and tools needed 13
Unloading the J600/J900 13
Unpacking the J600/J900 13
Preparing the J600/J900 for use 14
The J600/J900 is now ready to be operated. 15
Contact information 15

Page 6 Document Reference J600-J900 Installation Guide 2018_V1.3
About this Manual
This Installation Guide will explain how to prepare before the arrival of your
J600/J900 Fastener Test bench and how to correctly install your
J600/J900 Fastener Test bench and have it ready for operation once it has
arrived to you.
Throughout this document, we may refer indiscriminately to the J600 and
J900 Fastener Test benches as “J600/J900”, “machine(s)” or “unit(s)”.
Safety Information
Please follow all relevant safety and operating instructions when installing
the machine to ensure the safety of both the operator and others close to
the machine.
The points below are general safety instructions to be followed:
•Before beginning the installation of the J600/J900, please check
for any external damage to the packaging. If any damage is found,
do not continue with the installation and contact Vibrationmaster
immediately
•Do not operate or store the machine where it will be exposed to
external weather conditions
•Do not tamper with the electronics, controls or the control system
software
•Do not repair or replace any part of the machine or attempt any
servicing unless this is specifically recommended in the
maintenance instructions of the Operating Manual
•To minimise the possibility of electric shock, unplug the machine
from the power supply before attempting any installation

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 7
1. Before the J600/J900 arrives to you
Thank you!
Thank you for purchasing a J600 or J900 Fastener Test bench. We have
put considerable effort into designing and manufacturing the J600/J900
machines and we hope it will be useful to you in testing bolted joint
integrity, the relationship between applied torque and achieved tension
and the self-loosening behaviour under vibration conditions.
Technical requirements
Electrical requirements
The J600/J900 is supplied with 4 meter of main power cable and requires
the following electrical installation:
3-phase 400…480 V: L1, L2, L3, N; PE
Maximum current J600: 60 A
Maximum current J900: 100 A
Optional with external transformer:
3-phase 200…240 V; L1, L2, L3, N, PE
Maximum current J600: 120 A
Maximum current J900: 200 A
Connection to Internet via RJ45 cable
The J600/J900 requires connection to the Internet via an ethernet RJ45
cable to enable firmware updates to the unit’s software and remote online
help and service.
Connection to PC user interface
The J600/J900 broadcasts its own secure Wi-Fi network to allow easy
wireless connection to the unit’s PC user interface and for operation of the
unit.
The J600/J900 can further connect to the unit’s PC user interface via an
ethernet RJ45 cabled connection.
If required and upon request, the J600/J900 can be delivered without
wireless capability.

Page 8 Document Reference J600-J900 Installation Guide 2018_V1.3
Connection to water supply
The J600/J900 does not require a water supply.
Connection to gas
The J600/J900 does not require a gas supply.
Compressed air
The J600/J900 does not require connection to compressed air.
Ventilation
The J600/J900 does not require ventilation.
Preparing the floor space
Please verify that the following requirements for the machine with respect
to floor space and strength are given.
Floor load
The operating location of the machine should be a levelled surface strong
enough to carry the weight of the machine (1,540 kg [3,395 lbs] for J600
and 1,580 kg [3,493 lbs] for J900).
The machine is supported by eight feet which span over a surface of
1580 mm [62.2”] by 580 mm [22.8”]. The floor load is 17.2 kN/m².

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 9
Accessibility from all sides
The J600/J900 Fastener Test Bench should be accessible from all sides.
Service doors on the back of the machine have to have the necessary
space so that they can be opened fully.

Page 10 Document Reference J600-J900 Installation Guide 2018_V1.3
Recommended working area
In order to work comfortably around the machine, we recommend to allow
for a minimum working area of 3500 mm [11’6”] by 2800 mm [9’2”].
Machine height

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 11
Environmental conditions
The J600/J900 are highly precise testing instruments with several
temperature sensitive sensors and measuring devices. Certain precautions
need to be considered when choosing the most appropriate location of
the J600/J900.
Acoustic noise
The maximum level of noise exhibited for the J600/J900 is < 85 dB(A) as
measured by a sound level meter in 1 meter distance from the J600/J900.
Electrical and magnetic fields (shielding)
The J600/J900 is not known to leak any significant electrical noise that
could affect nearby equipment hence no special requirements are
needed. As a general rule however, Vibrationmaster always recommend
nearby electronic measuring instrument to be shielded locally and
guarded by self-shielding or small screened enclosures.
Relative humidity
To ensure utmost measurement accuracy and repeatability from the
J600/J900, it’s advisable to set-up the unit within a climate-controlled
environment according to ISO 17025 with a relative humidity within the
range of 35-55% around a regulated temperature of 23°C, which reflects
the original calibration environment.
However, operating the J600/J900 outside of these conditions will not
cause any noticeable deterioration to the overall measurement accuracy
and test result integrity. In fact, the J600/J900 may as well be positioned
outside of climate-controlled rooms as long as the relative humidity does
not significantly exceed 80% around a regulated temperature of 23°C
±3°C.
Condensation is to be avoided.
Temperature
To ensure utmost measurement accuracy and repeatability from the
J600/J900, it’s advisable to set-up the unit within a climate-controlled
environment according to ISO 17025 where temperature remains within
the range of 23 ±1.5°C, which reflects the original calibration environment.
However, operating the J600/J900 outside of these conditions will not
cause any noticeable deterioration to the overall measurement accuracy
and test result integrity. In fact, the J600/J900 may as well be positioned

Page 12 Document Reference J600-J900 Installation Guide 2018_V1.3
outside of climate-controlled rooms as long as the temperature is kept
within the range of 23°C ±3°C.
Exposure to direct sunlight and draft winds must be avoided.
.
Vibration
When the J600/J900 operates at maximal amplitude and load the
following residual vibrations may be seen:
Test frequency (HZ)
30
25
20
15
10
External residual
vibrations (m/s2)
7.1 7.8 7.7 11.9 11.7
Packaging and shipping
Your J600/J900 will be packed in a wooden box on a pallet suitable for
export and confirming to ISPM 15.
J600 shipping dimensions
Length 2240 mm x Width 1070 mm x Height 1630 mm
Net weigt 1540 kg / brut weight 1781 kg
Volume 3,91 m3
J900 shipping dimensions
Length 2240 mm x Width 1070 mm x Height 1630 mm
Net weigt 1580 kg / Brut weight 1821 kg
Volume 3,91 m3

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 13
2. When the J600/J900 arrives to you
Installation equipment and tools needed
Before you begin the installation, please ensure that all equipment’s and
tools shown in the Bill of Material below are available.
You can make the installation process go faster by gathering the pieces
you need for each step prior to starting the step. The assembly can be
prepared by one person, but when it comes to handling the J900, you may
require assistance from a colleague.
Bill of Material needed for installing the J600/J900:
Item#
Description
Quantity
1 Fork lift with 2000 kg [4409 lbs] or more
lifting capacity
1
2 Pallet jack with 2000 kg [4409 lbs] or more
lifting capacity
1
3 Crow bar 1
4 Set of screw drivers 1
5 Spirit level 1
Unloading the J600/J900
The J600/J900 Fastener Test bench will be delivered in a wooden box on
a pallet. Depending on the destination, a waterproof protective film will
protect the machine from humidity. The box has to be removed off the
truck by using a forklift and should be placed onto solid ground. The forklift
capability has to be rated for a load of 2000 kg [4409 lbs] or more.
All safety rules for the equipment used have to be adhered to. Refer to the
instruction manual of the lifting equipment.
Unpacking the J600/J900
Remove the wooden top and walls with proper tools such as suitable
screwdrivers resp. a crow bar.
The machine can now be lifted off the pallet by means of a forklift again
and be placed on the ground to its operation location. Should space
restrictions not allow for a fork lift to manoeuvre, a pallet jack can be used
instead. To achieve good balance, support the machine close to its centre
of gravity.

Page 14 Document Reference J600-J900 Installation Guide 2018_V1.3
Remove the plastic wrapping. Do not use cutters or knifes because of the
risk that the surface of the machine will be scratched.
Preparing the J600/J900 for use
Levelling the machine
The J600/J900 rests on eight feet which are individually adjustable in
height. Slight unevenness of the ground can be compensated by adjusting
the feet. Use a spirit level to adjust the feet and to assure that the
J600/J900 is levelled.
For most easy levelling, please turn the four inner feet off the ground and
level the machine on the four outer feet only. When leveling is achieved,
lower the four inner feet so that they also carry the load.
Electrical connection to the AC-main supply
The electrical connection must be done only by properly trained and
certified personnel.
Connection to the AC-main supply should only be done once the machine
is at its operating location and all formerly mentioned tasks are done.
Check and confirm that the supply voltage is correct. Make sure that the
main switch of the machine is in position ‘Off’.

Document Reference J600-J900 Installation Guide 2018_V1.3 Page 15
Check and confirm that the connection is not powered when connecting
the electrical supply to the machine.
The supplied cable consists of five wires which have to be connected as
follows:
Wire Colour
Description
Brown L1
Black L2
Grey L3
Blue N
Yellow/green PE
The J600/J900 is now ready to be operated.
Contact information
Vibrationmaster Technology Centre s.à r.l.
Rue du Commerce, Technoport 3A
3895 Foetz
Luxembourg
Telephone: [phone]
Web: www.vibrationmaster.com
E-mail: [e-mail]