Viessmann Vitocell 100-E Operating instructions

Installation and service instructions
for contractors
VIESMANN
Vitocell 100-E
Type SVPB
Heating water buffer cylinder
600 to 950 l
For applicability, see the last page
VITOCELL 100-E
5686 953 GB 10/2016 Please keep safe.

2
Please follow these safety instructions closely to
prevent accidents and material losses.
Safety instructions explained
!Please note
This symbol warns against the risk of material
losses and environmental pollution.
Note
Details identified by the word "Note" contain additional
information.
Target group
These instructions are exclusively intended for author-
ised contractors.
■Work on electrical equipment must only be carried
out by a qualified electrician.
■The system must be commissioned by the system
installer or a qualified person authorised by the
installer.
Regulations to be observed
■National installation regulations
■Statutory regulations for the prevention of accidents
■Statutory regulations for the protection of the envi-
ronment
■Codes of Practice of the relevant trade associations
■All relevant safety regulations as defined by DIN, EN,
DVGW, VDE and locally applicable standards
aÖNORM, EN and ÖVE
cSEV, SUVA, SVTI, SWKI and SVGW
Working on the system
■Isolate the system from the power supply (e.g. by
removing the separate fuse or by means of a mains
isolator) and check that it is no longer 'live'.
■Safeguard the system against reconnection.
!Please note
Electronic assemblies can be damaged by elec-
trostatic discharge.
Prior to commencing work, touch earthed
objects such as heating or water pipes to dis-
charge static loads.
Repair work
!Please note
Repairing components that fulfil a safety func-
tion can compromise the safe operation of your
system.
Replace faulty components with genuine
Viessmann spare parts.
Auxiliary components, spare and wearing parts
!Please note
Spare and wearing parts that have not been tes-
ted together with the system can compromise its
function. Installing non-authorised components
and making non-approved modifications or con-
versions can compromise safety and may inva-
lidate our warranty.
For replacements, use only original spare parts
supplied or approved by Viessmann.
Safety instructions
Safety instructions
5686 953 GB

3
1. Information Disposal of packaging ............................................................................ 4
Symbols ................................................................................................. 4
Intended use .......................................................................................... 5
Product information ................................................................................ 5
2. Preparing for installation Connections ........................................................................................... 6
3. Installation sequence Siting the cylinder .................................................................................. 7
Fitting the lower thermal insulation mat and aligning the cylinder body 7
Fitting the thermometer sensor (if supplied) and cylinder temperature
sensor .................................................................................................... 8
Mounting the Vitotrans ........................................................................... 9
Fitting the thermal insulation jacket ....................................................... 11
Fitting the cover strips ............................................................................ 12
Fitting the cover ..................................................................................... 14
Making the connections on the heating water side ................................ 14
Connecting the equipotential bonding ................................................... 15
4. Parts lists Overview of assemblies ......................................................................... 17
Thermal insulation ................................................................................. 18
Cylinder .................................................................................................. 20
5. Commissioning/service
reports
................................................................................................................ 22
6. Specification ................................................................................................................ 23
7. Disposal Final decommissioning and disposal ..................................................... 24
8. Keyword index ................................................................................................................ 25
Index
Index
5686 953 GB

4
Please dispose of packaging waste in line with statu-
tory regulations.
DE: Use the disposal system organised by
Viessmann.
AT: Use the ARA statutory disposal system (Altstoff
Recycling Austria AG, licence number 5766).
CH: Packaging waste is disposed of by the HVAC
contractor.
Symbols
Symbol Meaning
Reference to other document containing
further information
1.
Step in a diagram:
The numbers correspond to the order in
which the steps are carried out.
Warning of material losses and environ-
mental pollution
Live electrical area
Pay particular attention.
■Component must audibly click into place.
or
■Acoustic signal
■Fit new component.
or
■In conjunction with a tool: Clean the sur-
face.
Dispose of component correctly.
Dispose of component at a suitable collec-
tion point. Do not dispose of component in
domestic waste.
Information
Disposal of packaging
5686 953 GB
Information

5
The appliance is only intended to be installed and
operated in sealed unvented systems that comply with
EN 12828 / DIN 1988, or solar thermal systems that
comply with EN 12977, with due attention paid to the
associated installation, service and operating instruc-
tions. DHW cylinders are only designed to store and
heat water of potable water quality. Heating water buf-
fer cylinders are only designed to hold fill water of pot-
able water quality. Only operate solar collectors with
the heat transfer medium approved by the manufac-
turer.
Intended use presupposes that a fixed installation in
conjunction with permissible, system-specific compo-
nents has been carried out.
Commercial or industrial usage for a purpose other
than heating the building or DHW shall be deemed
inappropriate.
Any usage beyond this must be approved by the man-
ufacturer for the individual case.
Incorrect usage or operation of the appliance (e.g. the
appliance being opened by the system user) is prohibi-
ted and results in an exclusion of liability.
Incorrect usage also occurs if the components in the
system are modified from their intended use (e.g.
through direct DHW heating in the collector).
Adhere to statutory regulations, especially concerning
the hygiene of potable water.
Product information
Vitocell 100-E, type SVPB (600, 750 and 950 l
capacity)
■Steel heating water buffer cylinder for storing heating
water in combination with heat pumps, solar thermal
systems, solid fuel boilers and heat recovery.
■With the option to fit a Vitotrans 353
■Suitable for systems to EN 12 828 and DIN 4753.
■For dimensions and weight, see page 23.
Information
Intended use
5686 953 GB
Information

6
A
B
C
D
E
Front
B
A
H
N
F
D
L
O
C
G
K
M
E
Back
AThermometer sensor fixing (underneath the thermal
insulation)
BThermometer, up to 4 pce (accessories)
CHeating water flow G 1
DReturn stratification G 1
EHeating water return G 1
AHeating water flow 1 (to the heating circuits)/air
vent valve
BHeating water flow 2 (from the heat generator)
CClamping system for cylinder temperature sensor
(behind the thermal insulation)
DThermometer sensor fixing (behind the thermal in-
sulation)
EHeating water flow 3
FHeating water return 1
GClamping system for cylinder temperature sensor 2
and thermometer sensor (behind the thermal insu-
lation)
HHeating water return 2 (from the heating circuits)
KClamping system for cylinder temperature sensor 3
and thermometer sensor (behind the thermal insu-
lation)
LHeating water return 3 (from the heating circuits)
MClamping system for cylinder temperature sensor 4
(behind the thermal insulation)
NHeating water return 4 (to the heat generator)/drain
OThermometer sensor fixing (behind the thermal in-
sulation)
Preparing for installation
Connections
5686 953 GB
Installation

7
!Please note
Exposure to frost can damage the appliance.
Install the buffer cylinder in a room that is free
from the risk of frost and draughts. Otherwise,
the buffer cylinder must be drained if there is a
risk of frost while it is not in use.
■Provide adequate clearance from the wall to allow for
operation of the temperature controller (if installed).
■Placing the heating water buffer cylinder on a plinth
will make the room easier to clean.
■Use adjustable feet to level the buffer cylinder.
!Please note
The thermal insulation must not come into con-
tact with naked flames.
Exercise caution when welding and brazing.
Fitting the lower thermal insulation mat and aligning the cylinder body
A
B
3.
3x
1.
4.
2.
Fig. 1
ABag containing type plate
BBag containing 3 adjustable feet
3. Insert the adjustable feet into the supports as far
as they will go, then adjust them to level the cylin-
der body.
Note
Never extend the adjustable feet beyond a total
length of 35 mm.
Installation sequence
Siting the cylinder
5686 953 GB
Installation

8
2.
3.
1.
A
4.
6.
5.
7.
Fig. 2
1. Guide the thermometer sensor through the cover
strip and insert the thermometer.
2. Guide the upper thermometer sensor through the
lifting eye, insert it into the clamping bracket as far
as it will go and tighten the wing nut.
Note
The cover strip is held in its vertical position by the
coiled capillaries. This is necessary for the remain-
der of the installation.
3. Route the thermometer sensor capillaries to the
back of the cylinder.
4. Undo the nuts.
5. Place the clamping system onto the threaded studs
and align.
6. Tighten the nuts.
7. Depending on where the sensor is being fitted,
secure the thermometer sensor in the clamping
bracket or push as far as it will go into clamping
systems A.
Push cylinder temperature sensor into the
clamping system as far as it will go.
Note
■Never wrap insulating tape around the sensors.
■When the thermal insulation is being fitted, the
cylinder temperature sensor leads are routed
outwards through the apertures (slots) in the rear
cover strip.
Installation sequence
Fitting the thermometer sensor (if supplied) and cylinder temperature sensor
5686 953 GB
Installation

9
1.
2.
Fig. 3
2.
3.
1.
Fig. 4
1. Fit the bolts to the cylinder body.
2. Mount the module.
3. Turn the nuts onto the bolts by hand.
Installation sequence
Mounting the Vitotrans
5686 953 GB
Installation

10
C
A
B
DE F
3.
1.
2.
4.
Fig. 5
1. Connect heating water flow connection pipe A to
connection D on the Vitotrans.
2. Connect heating water return connection pipe B
to connection E on the Vitotrans.
3. Connect return stratification connection pipe C to
connection F on the Vitotrans.
4. Connect the pipes to the cylinder connections.
Installation sequence
Mounting the Vitotrans (cont.)
5686 953 GB
Installation

11
Note
Fleece remnants must not enter the heating water buf-
fer cylinder through the cylinder connections.
3.
1.
2.
Fig. 6
Note
2 people are required for the following work.
1. At the back of the cylinder: Attach 6 clip fasteners
to the edge profile of the right and left sections of
the thermal insulation jacket. Place the thermal
insulation jacket around the cylinder body.
Note
Leave the clip fasteners in the first notch.
2. Fit 4 clip fasteners above and 2 clip fasteners
behind the Vitotrans so that they are evenly
spaced.
3. Push the clip fasteners as close together as they
will go.
Installation sequence
Fitting the thermal insulation jacket
5686 953 GB
Installation

12
3.
2. 1.
A
Fig. 7
1. Tighten the nuts on the bolts.
2. Fit the cover strip.
Version with Vitotrans:
Separate the cover strip at slot A and fit the upper
section.
3. Insert the rear sections of the Vitotrans thermal
insulation. When doing this, observe the groove in
the thermal insulation.
Installation sequence
Fitting the cover strips
5686 953 GB
Installation

13
A
2.
3.
4.
1.
Fig. 8 Illustration shows: Vitocell 100-E, type SVPB,
600 l
AType plate
1. Version with Vitotrans:
mount the front section of the Vitotrans thermal
insulation.
2. Version with Vitotrans:
push the cylinder thermal insulation towards the
front by patting it. This reduces the gap between
the Vitotrans and the cylinder.
3. Fit the rear cover strip to the thermal insulation.
4. Affix type plate A.
Installation sequence
Fitting the cover strips (cont.)
5686 953 GB
Installation

14
1.
A
2.
Fig. 9
AViessmann logo
Making the connections on the heating water side
Any number of heating water buffer cylinders, type
SVPB, can be connected in series or in parallel. Pro-
vide connection pipes and air vent valves on site.
!Please note
The thermal insulation must not come into con-
tact with naked flames.
Exercise caution when welding and brazing.
Permissible temperature 110 °C
Permissible operating
pressure
3 bar (0.3 MPa)
Test pressure 4.8 bar (0.48 MPa)
Note
For location of connections, see page 6.
1. Connect all pipework with detachable fittings.
2. Install the flow line with an incline and fit an air vent
valve at the highest point.
3. Check all connections for leaks after filling the cyl-
inder.
Installation sequence
Fitting the cover
5686 953 GB
Installation

15
Cylinder bank connected in series
A
B
C
D
E
F
E
F
E
F
Fig. 10
AHeating water return 3 (from the heating circuits)
BHeating water return 4 (to the heat generator)
CHeating water flow 1 (to the heating circuits)
DHeating water flow 2 (from the heat generator)
EAir vent valve
FDrain
Cylinder bank connected in parallel
FF F
A
B
C
D
E
Fig. 11
AHeating water return 3 (from the heating circuits)
BHeating water return 4 (to the heat generator)
CHeating water flow 1 (to the heating circuits)
DHeating water flow 2 (from the heat generator)
EAir vent valve
FDrain
Connecting the equipotential bonding
Connect the equipotential bonding in accordance with
the requirements stipulated by your local power supply
utility and VDE regulations.
c: Connect the equipotential bonding in accordance
with the technical requirements stipulated by your local
power supply utility and SEV regulations.
Installation sequence
Making the connections on the heating water side (cont.)
5686 953 GB
Installation

16
Installation sequence
Connecting the equipotential bonding (cont.)
5686 953 GB
Installation

17
The following details are required when ordering parts:
■Serial no. (see type plate A)
■Assembly (from this parts list)
■Position number of the individual part within the
assembly (from this parts list)
A
B C
Fig. 12
AType plate
BThermal insulation
CCylinder
Parts lists
Overview of assemblies
5686 953 GB
Components

18
0014
0005
0014
0001
0011
0007
0009001600080013
0012
0010
0003
0014
0002
0004
0006
0012
Fig. 13 Illustration shows: Vitocell 100-E, type SVPB,
750 l
Parts lists
Thermal insulation
5686 953 GB
Components

19
Pos. Part
0001 Clip fastener (6 pce)
0002 Thermal insulation jacket, right section
0003 Thermal insulation jacket, left section
0004 Upper thermal insulation mat
0005 Lower thermal insulation mat
0006 Cover
0007 Front cover strip
0008 Thermometer cover, grey
0009 Thermometer 30 to 120 °C
0010 Rear cover strip
0011 Pipe collar (2 pce)
0012 Cap with logo
0013 Pipe collars without hole
0014 Lower protective profile
0016 Thermal insulation cap
Parts lists
Thermal insulation (cont.)
5686 953 GB
Components

20
00020005
0004
000300060001
Fig. 14
Parts lists
Cylinder
5686 953 GB
Components