Vigilant 5 Column Soffit and Beardboard Arches User manual

Wine Rack
Assembly Instructions
Archtops
5,7 &10 Column Soffit and Beardboard Arches

Parts List:
Before starting, carefully review the parts and quantities against the parts list to make sure you have
everything you need. Then read through the instructions, taking time to familiarize yourself with the
pieces and steps.
Congratulations! You have purchased the finest wine racking available anywhere. Properly assembled,
these Vigilant wine racks will outlast even your finest wines. Please call toll free 888-812-4427 if you
have any questions or problems.
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Parts List
Tools Required for Assembly:
•Electric drill or cordless screw gun
•9/64" drill bit
•Phillips Head Screwdriver
•#2 Square drive bit
•Hammer, preferably rubber or soft-faced
Archtop Parts
1 Soffit or Beadboard Archtop
1 Right Side Panel
1 Left Side Panel
1 Bottom Panel
12 #8 Square Head Screws 8
#8 Square Head Screws
Notes:
•Remove the bottom panel
from the 10 column arch
when paired with a double
deep tabletop.
•The parts pictured are
applicable for assembly of
either slatted or beadboad
arches.

Tips for Arches:
•Pre-drill all screw holes with a 9/64’’ drill bit. This makes it less likely
for your wood to split. (The easiest way to do this isto follow the pre-
drilled holes provided on the certain pieces as your guide.)
•When assembling your case work make sure that allfront edges are
flush to one another.
•If you are adding a conversion box on the top of an arch that sits on
two modular cabinets, you will need to add a cleat to the top front of
the conversion box to achieve the proper height for the addition of
crown molding.
•If you have an arch that sits on two modular cabinets and want to add
molding, you will need an arch top spacer to achieve the proper
height for your molding.
•If you are using a powered screw gun that has a clutch, make sure to
set itata low setting first until you find the right setting. Ifyou have it
set high, itmay over tighten and then split the wood.
•When placing an arch above a modular cabinet you will need a piece
of 3/16’’ filler strip on either side ofthe cabinet to make up the
difference in width.
How to Care for Your Stained & Lacquered Arches?
•Your Vigilant arches are built using the highest quality Mahogany and finish available. When
properly cared for, your wine racks will last longer than your finest bottles ofwine. Here are a
few tips at maintaining the quality and consistency ofyour wine racking.
•Clean: Fingerprints, cooking fumes, smoking residue etc., accumulate on any surface. None of
these contaminants will harmour Clear GuardTM finish, but they should be periodically
removed to restore the finish to its original luster. Just wipe the surface with a cloth dampened
with a non-wax containing polish or mild detergent solution. Avoid the use ofammonia based
products or silicone oil, as they may tarnish the finish.
•Our Clear GuardTM finish is durable and resistant to most household spills. However, spills
should be wiped up promptly to avoid potential problems.
•Excessive prolonged exposure to direct sunlight, high temperatures and high humidity can
cause damage to the finish and wood. We recommend avoiding these elements.
•Following these simple steps will keep your finished wine racking looking like new for years to
come.
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Exploded View of Archtop (slatted shown)

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Steps to Assembly
1. Locate your two side panels and your top panel (See Parts List). Notice that the side panels come
with slats or beadboard edges depending on which type you purchased. Make sure these face inward
when putting your assembly together.
2. Apply some wood glue sparingly to the top of the side panel that your top panel will be resting on.
3. Using your 9/64" drill bit pre-drill your pilot holes into the side of your archtop. Use the 2 1/2" wood
screws provided to secure the side panel to the top (Figure 1).
Note: Your assembly instructions are the same for a beadboard arch, slatted arch, and arches
with pre-installed lighting. If you have an arch with pre-installed lighting, please reference
page 10.
Figure 1
4. Take your top panel and insert (3) screws into the pre-drilled holes. Secure the top to the side
panels by sinking each screw completely into the top panel. Carefully tighten, to avoid stripping the
holes (Figure 2).
Figure 2

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5. Repeat step 3 for the other side panel (Figure 3).
Figure 3
6. Repeat step 4 for the other panel (Figure 4).
Figure 4

7. Now that your top is secure, attach the bottom piece. Apply some wood glue to the bottom of your
side panels. Set the bottom panel against the side panels as shown in (Figure 5). Align the panel
with the back edges as it will overhang the front by ¾". Note: If your arch is being paired with a double
deep table then the bottom panel is not used.
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Figure 5
8. Pre-drill holes through the bottom panel and into the side panels in the same manner you did in
step 4 (Figure 5). Secure the side panel to the bottom panel using 1 ½" wood screws.

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Finished Archtop
9. Carefully stand your archtop upright and check that your assembly has four 90 degree angles. You
should have the same measurement if you measure diagonally from corner to corner. If necessary,
use a soft-faced hammer to achieve an equal measurement for each diagonal.
10. Your archtop is now complete and ready to be moved to its final location. Be sure to securely
attach the arch to the assembly below it. We recommend that you pre-drill and screw from the rack/
table side and into the bottom panel of your arch. Attach in all four corners, being sure to use wood
screws that are long enough to screw into the arch's bottom panel but not so long as to go through the
panel's top surface.
11. Check to make sure that your assembly is level, front to back and side to side. Shim if
necessary. Attach the assembly to any adjacent racks and at any accessible wall stud locations using
the appropriate length wood screws (not provided).
** Failure to attach the arch to the wall could result in the arch tipping over.

Tools Required for Assembly:
Cordless Drill
3/8” Brad Point Drill Bit
Hot Glue Gun or Double Stick Tape
Phillips Screw Tip w/ Extension Wire
Strippers
Electrical Tape
Wire Nuts (optional)
Parts List:
(1) Vigilant accent lighting kit
(9) Mahogany replacement slats
(18) Slat screws
Step 1Step 1 - Removing
Identify the slats you need to remove (see Diagram 6 or 7), and carefully remove by pulling off with pliers.
Remember, you will need to drill an escape hole, (step 6) in your arch top, for the wire to come out.
Step 2Step 2 - Lighting Kit
Follow the lighting kit instructions to begin setting up your lighting kit for use in your arch top. You will need to
leave extra wire off of the end of the valance to thread through the drilled escape hole.
Step 3Step 3 - Positioning the Valance
Starting at the right side of the arch top opening, bend the valance and slide it
underneath the slats. Position it flush to the underside of the arch top roof (see Diagram 6 or 7 on page 9).
Step 4Step 4 - Attaching the Valence
Using your drill and screw gun, attach the valance to the arch top roof above the three openings with the supplied
screws from your lighting kit.
Step 5Step 5 - Drill your Escape
Drill your wire escape hole through the roof or side of the arch top and thread the extra wire from the valance
through from Step 2.
For additional installation assistance on steps 6 through 8, refer to the installation instructions for the LED lighting kit.
Step 6 - Attaching Bulb Holders and Bulbs
Attach your bulb holders and your bulbs to the valance at each of the three slat openings in the arch top.
Pre-Installed Lighting
The valance wire will need to be connected to the transformer wire. Step 1: Pull the valance wire
through the back or top hole of the arch. (Note: It is important to review your elevation drawing to help
determine which hole should be used so that it does not interfere with the assembly of your wine
room.) Step 2: Take the stripped end of the valance wire and split it in half to create two ends to
connect to the bridge. Step 3: Loosen the holding screw on the bridge that is attached to the
transformer wire. Run the valance wire into the open connection points and re-tighten the holding
screw until it is secure. The arch is now connected to the transformer and ready for final installation
into your wine room.
Note: Below are the steps Vigilant took to pre-install the display lighting in your slatted arch.
Please use these steps if you need to replace a bulb or bulb holder. Replacing a bulb in your
beadboard disk lighting is as simple as removing the diffuser trim, removing the bulb, and
replacing it with a new glass wedge bulb.
Arch Top Lighting Installation - (If Applicable)
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Step 7 - Connecting the Driver
Connect the driver to the assembly and install the switch if desired.
Step 8 - Lighting Kit Check
Plug the driver into the power source and check that all fixtures properly illuminate. Change bulbs out if
necessary.
Step 9 - Re-attaching Slats
Attach the conversion slats to the arch top in the original locations using the supplied screws.
Diagram 7
Radius Arch Slat &
Escape Hole Locations
ESCAPE HOLE FOR WIRE PATH
Diagram 6
Soffit Arch Slat &
Escape Hole Locations
ESCAPE HOLE FOR WIRE PATH
You may want to pre-drill the arch top for easier installation.
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